Improved chute roasting device with gas leakage prevention structure
Patent Information
- Application Number
- CN202522093009.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0005]一个是,现有装置其喷火口烧培时,其多个喷火口的升温速率存在误差,存在达到指定温度后持续升温的情况,容易出现烧培不均匀的情况,导致烧培效果较差;且操作时,安全系数较差,发生燃料泄漏时,无法进行及时的监测,安全隐患较大
[0021]1、本实用新型,以交错排列的喷火枪,取代直线排列的喷火枪,在不影响占据空间下,使其分布更加均匀,喷火枪的供燃气支管上设置电磁阀,来能够控制燃料流量,实现对焙烧火焰高度的控制;
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Figure CN224744096U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintering equipment technology, specifically to an improved chute roasting device with a gas leak prevention structure. Background Technology
[0002] The sluice box roasting process is quite similar, and currently, sluice box roasting is mainly done manually. Workers need to hold the flame nozzle by hand, which makes manual operation less stable, and the distance between the flame and the sluice box is difficult to control, affecting the roasting quality. Prolonged exposure to high-temperature flames also poses a health risk to workers.
[0003] As disclosed in application number 201822227989.6, this utility model discloses a sluice box roasting device, including a base, a support A on the base, support A connected to support B via a lifting device, a blower fixedly connected to support B, and the output end of the blower connected to a nozzle via pipe A; a fuel tank is provided on the base, and the output end of the fuel tank connected to the nozzle via pipe B. The lifting device includes a screw, the first end of which is fixedly connected to support B, the second end of which passes through support A, and an adjusting rod connected to the second end of the screw via a threaded drive, the adjusting rod being located above support A. This device can improve the processing quality and efficiency of sluice box roasting.
[0004] The sluice box roasting apparatus similar to the one mentioned above still has the following shortcomings:
[0005] One issue is that the existing device has errors in the heating rate of multiple nozzles during combustion, and there is a situation where the temperature continues to rise after reaching the specified temperature, which can easily lead to uneven combustion and poor combustion effect. In addition, the safety factor is poor during operation, and it is impossible to monitor fuel leakage in a timely manner, which poses a significant safety hazard.
[0006] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed an improved chute roasting device with a gas leak prevention structure, in order to achieve a more practical purpose. Utility Model Content
[0007] The purpose of this invention is to provide an improved chute roasting device with a gas leak prevention structure to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model provides the following technical solution: an improved chute roasting device with a gas leak prevention structure, comprising a frame and a flame gun, wherein a lifting plate is horizontally installed on the inner wall of the frame, and a lifting frame is horizontally connected to one side of the lifting plate, and a protective frame is horizontally connected to the other side of the lifting plate, an operating platform is wrapped inside the protective frame, flame guns are arranged and embedded in one end of the operating platform, and the flame guns are arranged in two staggered rows, a temperature monitoring sensor is set at the center of the staggered arrangement of the multiple sets of flame guns, and a gas supply branch pipe and an oxygen supply branch pipe are respectively connected to the outer side of the flame gun, and a solenoid valve is installed and connected in the middle section of the gas supply branch pipe;
[0009] The lifting plate is symmetrically provided with lifting locking blocks on the side near the protective frame, and the outer wall of the upright is symmetrically provided with limit rails.
[0010] A blower is mounted on one side of the upper end of the lifting frame, and a gas inlet pipe is mounted on the other side of the upper end of the lifting frame. A gas leak sensor and a gas flow controller are installed on the gas delivery end of the gas inlet pipe, and a gas supply main pipe is connected to the gas outlet end of the gas inlet pipe.
[0011] The blower has a blower control flow valve installed at one end of its air outlet, and the other end of the blower control flow valve is connected to a blower connecting pipe, and the other end of the blower connecting pipe is connected to an oxygen supply main pipe.
[0012] Furthermore, the limiting rail frame forms a sliding structure between the lifting interlocking block and the lifting plate, and a lead screw is installed through the inside of the upright frame and the lifting plate.
[0013] Furthermore, a lead screw steering transmission assembly is provided at the top of the support frame, and the lead screw steering transmission assembly and the lead screw are connected in a transmission connection.
[0014] Furthermore, the upright frame forms a screw-driven lifting structure through a screw steering transmission assembly, the screw, and the lifting plate.
[0015] Furthermore, the main oxygen supply pipe and the multiple sets of oxygen supply branch pipes are interconnected.
[0016] Furthermore, the main gas supply pipe and the multiple sets of gas supply branch pipes are interconnected.
[0017] Furthermore, the flamethrowers are arranged vertically and in multiple sets in an alternating pattern.
[0018] Furthermore, a processing table is installed on one side of the bottom of the stand, and the processing table is located below the multiple sets of flamethrowers.
[0019] Furthermore, the temperature monitoring sensor is electrically connected to a control harness on its outer side, which is electrically connected to the gas leak sensor and the gas flow controller, and connected to the control panel.
[0020] This utility model provides an improved chute roasting device with a gas leak prevention structure, which has the following beneficial effects:
[0021] 1. This utility model replaces the linearly arranged flame guns with staggered flame guns, making their distribution more uniform without affecting the space occupied. The flame guns are equipped with solenoid valves on the gas supply branch pipes to control the fuel flow and achieve control of the roasting flame height.
[0022] At the center of the multiple sets of distributed flame guns, there are multiple embedded temperature monitoring sensors that can collect temperature data of the heating area, determine whether there is uneven heating, and make targeted adjustments through solenoid valves according to the heating situation.
[0023] 2. In this utility model, the lifting frame uses a lifting engagement block on the lifting plate to engage with a fixed limiting rail frame, so that the entire horizontal structure of the lifting frame can perform up and down lifting operations under the limitation of the limiting rail frame, maintain horizontal stability during the lifting process, and avoid vertical height difference when spraying fire.
[0024] A lead screw is installed in the middle of the lifting plate. The rotation of the lead screw can drive the lifting plate in the middle to move up and down, thereby adjusting the height of the flame gun to meet the height requirements of different products.
[0025] 3. In this utility model, a gas leak sensor and a gas flow controller are installed at the gas inlet pipe. The gas leak sensor can not only monitor gas leaks and automatically shut down the gas flow controller after a leak is detected, but also has an alarm function for abnormalities. It can monitor the transmission status of gas in the device, eliminate safety hazards in the production process, and further improve the protection of roasting production. Attached Figure Description
[0026] The disclosure of this utility model will become more readily understood with reference to the accompanying drawings. It will be readily understood by those skilled in the art that these drawings are merely illustrative of the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. In the drawings:
[0027] Figure 1 This is a left-side perspective three-dimensional structural diagram of an improved chute roasting device with a gas leak prevention structure according to this utility model;
[0028] Figure 2This is a right-side perspective three-dimensional structural diagram of an improved chute roasting device with a gas leak prevention structure according to the present invention.
[0029] Figure 3 This is a top view schematic diagram of an improved chute roasting device with a gas leak prevention structure according to the present invention.
[0030] In the diagram: 1. Stand; 2. Limiting rail; 3. Lifting frame; 4. Protective frame; 401. Operating panel; 5. Flamethrower; 501. Gas supply branch pipe; 502. Oxygen supply branch pipe; 503. Solenoid valve; 6. Oxygen supply main pipe; 7. Gas supply main pipe; 8. Blower connecting pipe; 9. Screw steering transmission assembly; 10. Blower; 11. Processing table; 12. Lifting plate; 13. Lifting interlocking block; 14. Screw; 15. Gas inlet pipe; 16. Gas leak sensor; 17. Gas flow controller; 18. Blower control flow valve; 19. Temperature monitoring sensor; 20. Control wiring harness. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figure 1-3 This utility model provides a technical solution: an improved chute roasting device with a gas leak prevention structure, including a stand 1 and a flame gun 5. A lifting plate 12 is horizontally installed on the inner wall of the stand 1, and a lifting frame 3 is horizontally connected to one side of the lifting plate 12. A protective frame 4 is horizontally connected to the other side of the lifting plate 12. An operating table 401 is wrapped inside the protective frame 4. Flame guns 5 are arranged and embedded in one end of the operating table 401. The flame guns 5 are arranged in two staggered rows. A temperature monitoring sensor 19 is set at the center of the staggered arrangement of multiple sets of flame guns 5. A gas supply branch pipe 501 and an oxygen supply branch pipe 502 are respectively connected to the outside of the flame gun 5. A solenoid valve 503 is installed and connected in the middle section of the gas supply branch pipe 501.
[0033] Lifting plates 12 are symmetrically provided with lifting interlocking blocks 13 on the side near the protective frame 4, and limit rail frames 2 are symmetrically provided on one side of the outer wall of the upright frame 1.
[0034] A blower 10 is mounted on one side of the upper end of the lifting frame 3, and a gas inlet pipe 15 is mounted on the other side of the upper end of the lifting frame 3. A gas leak sensor 16 and a gas flow controller 17 are installed on the gas supply end of the gas inlet pipe 15, and a gas supply main pipe 7 is connected to the gas outlet end of the gas inlet pipe 15.
[0035] A blower control flow valve 18 is installed at one end of the blower 10, and the other end of the blower control flow valve 18 is connected to a blower connecting pipe 8, and the other end of the blower connecting pipe 8 is connected to an oxygen supply main pipe 6; the limiting rail frame 2 forms a sliding structure between the lifting interlocking block 13 and the lifting plate 12, and a lead screw 14 is installed through the inside of the upright frame 1 and the lifting plate 12; a lead screw steering transmission assembly 9 is installed at the top of the upright frame 1, and the lead screw steering transmission assembly 9 and the lead screw 14 are connected by a transmission; the upright frame 1 A screw-driven lifting structure is formed by the screw steering transmission group 9, the screw 14, and the lifting plate 12; the oxygen supply main pipe 6 and multiple sets of oxygen supply branch pipes 502 are interconnected; the gas supply main pipe 7 and multiple sets of gas supply branch pipes 501 are interconnected; the flame guns 5 are arranged vertically and in a staggered manner; a processing table 11 is installed on one side of the bottom of the stand 1, and the processing table 11 is located below the multiple sets of flame guns 5; the temperature monitoring sensor 19 is electrically connected to the outside of the control harness 20, which is connected to the control panel.
[0036] The staggered arrangement of the flame guns 5 replaces the straight arrangement of the flame guns 5, making their distribution more uniform without affecting the space occupied. The flame guns 5 are equipped with solenoid valves 503 on the gas supply branch pipes 501 to control the fuel flow and achieve control of the roasting flame height.
[0037] At the center of the multiple sets of flame guns 5, there are multiple sets of embedded temperature monitoring sensors 19, which can collect the temperature of the heating area, determine whether there is uneven heating, and make targeted adjustments through the solenoid valve 503 according to the heating situation.
[0038] The lifting frame 3 is engaged with the fixed limiting rail frame 2 by the lifting locking block 13 on the lifting plate 12, so that the entire horizontal structure of the lifting frame 3 can perform up and down lifting operations under the limitation of the limiting rail frame 2, maintain horizontal stability during the lifting process, and avoid vertical height difference when spraying fire.
[0039] A lead screw 14 is installed in the middle of the lifting plate 12. The rotation of the lead screw 14 can drive the lifting plate 12 in the middle to move up and down, thereby adjusting the height of the flame gun 5 to meet the height requirements of different products.
[0040] A gas leak sensor 16 and a gas flow controller 17 are installed at the gas inlet pipe 15. The gas leak sensor can not only monitor gas leaks and automatically shut down the gas flow controller after a leak is detected, but also has an alarm function. It can monitor the transmission status of gas in the device, eliminate safety hazards in the production process, and further improve the protection of roasting production.
[0041] Working principle: For this type of improved chute roasting device with a gas leak prevention structure, the workpiece to be roasted in the chute is first placed on the processing table 11. The lifting frame 3 and the protective frame 4 are moved to the designated position by rotating the screw steering transmission group 9. Then, the control panel is used to control and start each device. The blower 10 and the gas inlet pipe 15 provide combustion fuel to the flame gun 5. The air and gas are evenly distributed into the gas supply branch pipe 501 and the oxygen supply branch pipe 502 through the oxygen supply main pipe 6 and the gas supply main pipe 7, so that the flame gun 5 can be ignited to carry out the roasting operation in the chute. During the roasting process, the temperature monitoring sensor 19 monitors the temperature of the roasting area. When the temperature of a monitored area reaches a specified value, the solenoid valve 503 is controlled to adjust the flow rate so that the temperature of each area is close to the specified value, thereby making the roasting area heat evenly.
[0042] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be conceived by those skilled in the art within the technical scope disclosed in this utility model without creative effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope defined in the claims.
Claims
1. An improved chute roasting device with a gas leakage prevention structure, comprising a stand (1) and a flame gun (5), characterized in that: The inner wall of the support frame (1) is horizontally equipped with a lifting plate (12), and a lifting frame (3) is horizontally connected to one side of the lifting plate (12), and a protective frame (4) is horizontally connected to the other side of the lifting plate (12). An operating table (401) is wrapped inside the protective frame (4). A flame gun (5) is embedded in one end of the operating table (401), and the flame guns (5) are arranged in two staggered rows. A temperature monitoring sensor (19) is set at the center of the staggered arrangement of multiple sets of flame guns (5). A gas supply branch pipe (501) and an oxygen supply branch pipe (502) are respectively connected to the outer side of the flame gun (5), and a solenoid valve (503) is installed in the middle section of the gas supply branch pipe (501). The lifting plate (12) is symmetrically provided with lifting fitting blocks (13) on the side near the protective frame (4), and the outer wall of the upright frame (1) is symmetrically provided with limit rails (2); A blower (10) is mounted on one side of the upper end of the lifting frame (3), and a gas inlet pipe (15) is mounted on the other side of the upper end of the lifting frame (3). A gas leak sensor (16) and a gas flow controller (17) are installed on the gas supply end of the gas inlet pipe (15), and a gas supply main pipe (7) is connected to the gas outlet end of the gas inlet pipe (15). The blower (10) has a blower control flow valve (18) installed at one end of its air outlet, and the other end of the blower control flow valve (18) is connected to a blower connecting pipe (8), and the other end of the blower connecting pipe (8) is connected to an oxygen supply main pipe (6).
2. The improved chute roasting apparatus with a gas leak prevention structure according to claim 1, characterized in that, The limiting rail frame (2) forms a sliding structure between the lifting interlocking block (13) and the lifting plate (12), and a lead screw (14) is installed through the inside of the upright frame (1) and the lifting plate (12).
3. The improved chute roasting device with gas leakage prevention structure according to claim 2, characterized in that, The top of the support frame (1) is provided with a screw steering transmission assembly (9), and the screw steering transmission assembly (9) and the screw (14) are connected by transmission.
4. The improved chute roasting device with gas leakage prevention structure according to claim 3, characterized in that, The upright frame (1) forms a screw-driven lifting structure through the screw steering transmission group (9), the screw (14) and the lifting plate (12).
5. The improved chute roasting device with gas leakage prevention structure according to claim 1, characterized in that, The main oxygen supply pipe (6) and the multiple sets of oxygen supply branch pipes (502) are interconnected.
6. The improved chute roasting device with gas leakage prevention structure according to claim 1, characterized in that, The main gas supply pipe (7) and the multiple sets of gas supply branch pipes (501) are interconnected.
7. The improved chute roasting device with gas leakage prevention structure according to claim 1, characterized in that, The flamethrowers (5) are arranged vertically and in multiple sets in an alternating pattern.
8. The improved chute roasting device with gas leakage prevention structure according to claim 1, characterized in that, A processing table (11) is installed on one side of the bottom of the stand (1), and the processing table (11) is located below the multiple sets of flame guns (5).
9. An improved chute roasting apparatus with a gas leak prevention structure according to claim 1, characterized in that, The temperature monitoring sensor (19) is electrically connected to a control harness (20) on its outer side, which is electrically connected to the gas leak sensor (16) and the gas flow controller (17).
Citation Information
Patent Citations
Chute roasting device
CN209416049U