Cyclone separation type cooling tower heat exchange assembly
Patent Information
- Application Number
- CN202522200180.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]现有的冷却塔主要包括填料层和喷淋设备，通过喷淋设备将水喷洒在填料层，然后将空气通入填料层，使空气对填料层的水进行冷却，然后将冷却后的水输送到需要的设备中使用，但是，由于冷却塔的进水管道中输送的是具有大量杂质的冷却水，导致冷却水的换热效率较低，还容易出现阻塞进水管道和喷淋设备的问题，现有的解决方式是在进水管道位置设置过滤器，但是，由于冷却塔的供水量巨大，导致过滤器经常需要进行反冲洗，从而降低了冷却塔的工作效率
[0017]This utility model discloses a cyclone separator cooling tower heat exchange component. The tower body provides a heat exchange site. The separation component separates impurities in the cooling water and is located inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the inlet of the cyclone separator, and one end of the conveying pipe is connected to the outlet of the cyclone separator. The heat dissipation component disperses the cooling water and includes a spray component and a heat exchange packing layer. The spray component is located at the lower part of the cyclone separator, and the spray component is connected to the other end of the conveying pipe. The heat exchange packing layer is located below the spray component. The cooling component is used to cool the cooling water. The cooling component includes a second air pipe and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air pipe is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank. Compared with the prior art, existing cooling towers mainly include a packing layer and spray equipment. Water is sprayed onto the packing layer through the spray equipment, and then air is introduced into the packing layer to allow the air to cool the packing. The cooling tower uses water to cool the feed layer, and then the cooled water is transported to the required equipment. However, because the cooling water in the inlet pipe contains a large amount of impurities, the heat exchange efficiency of the cooling water is low, and it is prone to clogging of the inlet pipe and spray equipment. The existing solution is to install a filter at the inlet pipe. However, due to the large water supply of the cooling tower, the filter often needs to be backwashed, which reduces the working efficiency of the cooling tower. In this technical solution, the cooling water containing impurities and air are introduced into a cyclone separator through a sewage pipe. The cyclone separator throws the impurities towards the cyclone separator. The water vapor mixture moves along the side wall of the cyclone separator towards the bottom, while the less dense water vapor mixture converges towards the center of the cyclone separator during rotation, forming an upward airflow. This airflow then enters the spray unit through the delivery pipe, spraying water onto the heat exchange packing layer. A second air pipe introduces air into the bottom of the tower, cooling the water in the heat exchange packing layer. The cooled water then enters the storage tank. Meanwhile, impurities in the cyclone separator are periodically cleaned. This process not only facilitates the separation of impurities in the cooling water but also eliminates the need to shut down the cooling tower, thereby improving the cooling tower's processing efficiency.
Smart Images
Figure CN224744159U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling tower equipment technology, and in particular to a cyclone separator cooling tower heat exchange component. Background Technology
[0002] A cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and release it into the atmosphere to lower the water temperature. Its cooling mechanism utilizes the heat exchange between water and air to generate steam. The steam evaporates and carries away heat, achieving heat dissipation through evaporation, convection, and radiation. This process dissipates waste heat generated in industrial processes or refrigeration and air conditioning systems, thereby lowering the water temperature and ensuring the normal operation of the system.
[0003] Existing cooling towers mainly consist of a packing layer and spray equipment. Water is sprayed onto the packing layer through the spray equipment, and then air is introduced into the packing layer to cool the water. The cooled water is then transported to the equipment in need. However, because the cooling water in the inlet pipe of the cooling tower contains a large amount of impurities, the heat exchange efficiency of the cooling water is low, and it is also prone to clogging of the inlet pipe and spray equipment. The existing solution is to install a filter at the inlet pipe. However, due to the huge water supply of the cooling tower, the filter often needs to be backwashed, which reduces the working efficiency of the cooling tower. Utility Model Content
[0004] In view of this, the present invention provides a cyclone separator cooling tower heat exchange component, the main purpose of which is to provide a cyclone separator cooling tower heat exchange component that can increase the filtration efficiency of the cooling tower.
[0005] To achieve the above objectives, this utility model mainly provides the following technical solutions:
[0006] This utility model embodiment provides a cyclone separator cooling tower heat exchange component, including:
[0007] tower body;
[0008] A separation component is disposed inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the feed inlet of the cyclone separator, and one end of the conveying pipe is connected to the discharge outlet of the cyclone separator.
[0009] A heat dissipation component, comprising a spray component and a heat exchange packing layer, wherein the spray component is disposed at the lower part of the cyclone separator and connected to the other end of the conveying pipe, and the heat exchange packing layer is disposed at the lower part of the spray component;
[0010] The cooling component includes a second air duct and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air duct is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank.
[0011] Furthermore, the cyclone separator includes a housing, a pump body, and a waste collection box. The waste collection box is located at the bottom of the housing, the pump body is located at the feed inlet, and the sewage pipe is connected to the pump body.
[0012] Furthermore, the housing includes an upper housing, a cone, and an inner housing. The feed inlet is provided on the side of the upper housing, the inner housing is located in the middle of the upper housing, one end of the cone is connected to the upper housing, and the other end is connected to the collection box.
[0013] Furthermore, the housing also includes a spiral plate, which is arranged around the bolt on the inner surface of the cone.
[0014] Furthermore, a baffle component is disposed on the side of the cyclone separator, and the edge of the baffle component is attached to the inner wall of the tower body.
[0015] Furthermore, the spraying component includes a distribution pipe and multiple nozzle components. One end of the distribution pipe is connected to the delivery pipe, and multiple connectors are provided at the lower part of the distribution pipe. The multiple nozzle components are connected to the multiple connectors in a one-to-one correspondence.
[0016] Furthermore, drainage pipes are respectively installed at both ends of the water storage tank.
[0017] This utility model discloses a cyclone separator cooling tower heat exchange component. The tower body provides a heat exchange site. The separation component separates impurities in the cooling water and is located inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the inlet of the cyclone separator, and one end of the conveying pipe is connected to the outlet of the cyclone separator. The heat dissipation component disperses the cooling water and includes a spray component and a heat exchange packing layer. The spray component is located at the lower part of the cyclone separator, and the spray component is connected to the other end of the conveying pipe. The heat exchange packing layer is located below the spray component. The cooling component is used to cool the cooling water. The cooling component includes a second air pipe and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air pipe is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank. Compared with the prior art, existing cooling towers mainly include a packing layer and spray equipment. Water is sprayed onto the packing layer through the spray equipment, and then air is introduced into the packing layer to allow the air to cool the packing. The cooling tower uses water to cool the feed layer, and then the cooled water is transported to the required equipment. However, because the cooling water in the inlet pipe contains a large amount of impurities, the heat exchange efficiency of the cooling water is low, and it is prone to clogging of the inlet pipe and spray equipment. The existing solution is to install a filter at the inlet pipe. However, due to the large water supply of the cooling tower, the filter often needs to be backwashed, which reduces the working efficiency of the cooling tower. In this technical solution, the cooling water containing impurities and air are introduced into a cyclone separator through a sewage pipe. The cyclone separator throws the impurities towards the cyclone separator. The water vapor mixture moves along the side wall of the cyclone separator towards the bottom, while the less dense water vapor mixture converges towards the center of the cyclone separator during rotation, forming an upward airflow. This airflow then enters the spray unit through the delivery pipe, spraying water onto the heat exchange packing layer. A second air pipe introduces air into the bottom of the tower, cooling the water in the heat exchange packing layer. The cooled water then enters the storage tank. Meanwhile, impurities in the cyclone separator are periodically cleaned. This process not only facilitates the separation of impurities in the cooling water but also eliminates the need to shut down the cooling tower, thereby improving the cooling tower's processing efficiency. Attached Figure Description
[0018] Figure 1 A schematic diagram of the structure of a cyclone separator cooling tower heat exchange component provided in this embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of a cyclone separator provided in an embodiment of the present utility model. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.
[0021] like Figure 1 and Figure 2 As shown, this utility model embodiment provides a cyclone separator cooling tower heat exchange component, including:
[0022] tower body;
[0023] A separation component is disposed inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the feed inlet of the cyclone separator, and one end of the conveying pipe is connected to the discharge outlet of the cyclone separator.
[0024] A heat dissipation component, comprising a spray component and a heat exchange packing layer, wherein the spray component is disposed at the lower part of the cyclone separator and connected to the other end of the conveying pipe, and the heat exchange packing layer is disposed at the lower part of the spray component;
[0025] The cooling component includes a second air duct and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air duct is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank.
[0026] This utility model discloses a cyclone separator cooling tower heat exchange component. The tower body provides a heat exchange site. The separation component separates impurities in the cooling water and is located inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the inlet of the cyclone separator, and one end of the conveying pipe is connected to the outlet of the cyclone separator. The heat dissipation component disperses the cooling water and includes a spray component and a heat exchange packing layer. The spray component is located at the lower part of the cyclone separator, and the spray component is connected to the other end of the conveying pipe. The heat exchange packing layer is located below the spray component. The cooling component is used to cool the cooling water. The cooling component includes a second air pipe and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air pipe is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank. Compared with the prior art, existing cooling towers mainly include a packing layer and spray equipment. Water is sprayed onto the packing layer through the spray equipment, and then air is introduced into the packing layer to allow the air to cool the packing. The cooling tower uses water to cool the feed layer, and then the cooled water is transported to the required equipment. However, because the cooling water in the inlet pipe contains a large amount of impurities, the heat exchange efficiency of the cooling water is low, and it is prone to clogging of the inlet pipe and spray equipment. The existing solution is to install a filter at the inlet pipe. However, due to the large water supply of the cooling tower, the filter often needs to be backwashed, which reduces the working efficiency of the cooling tower. In this technical solution, the cooling water containing impurities and air are introduced into a cyclone separator through a sewage pipe. The cyclone separator throws the impurities towards the cyclone separator. The water vapor mixture moves along the side wall of the cyclone separator towards the bottom, while the less dense water vapor mixture converges towards the center of the cyclone separator during rotation, forming an upward airflow. This airflow then enters the spray unit through the delivery pipe, spraying water onto the heat exchange packing layer. A second air pipe introduces air into the bottom of the tower, cooling the water in the heat exchange packing layer. The cooled water then enters the storage tank. Meanwhile, impurities in the cyclone separator are periodically cleaned. This process not only facilitates the separation of impurities in the cooling water but also eliminates the need to shut down the cooling tower, thereby improving the cooling tower's processing efficiency.
[0027] The tower body provides a heat exchange area; the separation component separates impurities from the cooling water. This separation component, located inside the tower body, includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the inlet of the cyclone separator, and one end of the conveying pipe is connected to the outlet of the cyclone separator. The cyclone separator includes a shell, a pump body, and a collection box. The collection box is located at the bottom of the shell, and the pump body is located at the inlet. The sewage pipe is connected to the pump body. Under the action of the pump body, the sewage enters the shell and undergoes spiral motion, causing the gas-liquid mixture to rotate at high speed. Under centrifugal force, the denser impurity particles in the mixture are thrown towards the inner wall of the shell and then settle down into the collection box. The impurities in the collection box are periodically discharged through the drain pipe 25. The less dense water vapor mixture converges towards the center of the cyclone separator during rotation, forming an upward airflow, which is then discharged from the conveying pipe, thus achieving the technical effect of separating most of the impurities. The heat dissipation component... The cooling water is dispersed. The heat dissipation component includes a spray component and a heat exchange packing layer. The spray component is located at the lower part of the cyclone separator and connected to the other end of the conveying pipe. The heat exchange packing layer is located below the spray component. Separated water vapor enters the spray component, which sprays the water vapor onto the heat exchange packing layer, causing the packing layer to absorb the water vapor and increase in temperature. The cooling component cools the cooling water. The cooling component includes a second air duct and a water storage tank. The water storage tank is located at the bottom of the tower body. Located on both sides of the tower body and between the heat exchange packing layer and the water storage tank, a second air duct introduces ambient temperature air into the lower part of the heat exchange packing layer. The water vapor in the heat exchange packing layer exchanges heat with the ambient temperature air and is cooled into ambient temperature water, which then enters the water storage tank. Optionally, a drainage pipe is added, which is respectively located at both ends of the water storage tank. The water in the water storage tank is discharged through the drainage pipe. This not only facilitates the separation and treatment of impurities in the cooling water, but also eliminates the need to shut down the cooling tower during the impurity treatment process, thereby achieving the technical effect of improving the treatment efficiency of the cooling tower.
[0028] Furthermore, the housing includes an upper housing, a cone, and an inner housing. The feed inlet is located on the side of the upper housing, and the inner housing is located in the middle of the upper housing. One end of the cone is connected to the upper housing, and the other end is connected to the collection box. In this embodiment, the housing is further defined. A pump body is provided at the feed inlet of the upper housing to introduce sewage into the upper housing. The cone is located at the lower part of the upper housing. The housing also includes a spiral plate, which is bolted around the inner surface of the cone. When sewage and air enter the upper housing, they move downward along the spiral plate. When they reach a position near the bottom of the cone, they form an upward airflow and then exit from the inner housing. Impurities in the sewage are thrown onto the inner surface of the cone during the downward spiral movement and then gradually move downward into the collection box, thereby achieving the technical effect of separating impurities from sewage.
[0029] Furthermore, a baffle component is added, which is disposed on the side of the cyclone separator, and the edge of the baffle component is attached to the inner wall of the tower body. In this embodiment, the baffle component is added to prevent uncooled water vapor from being discharged from the top of the tower body. When the spray component sprays water vapor, some of the water vapor will rise. The baffle component uses existing baffle plates. After the water vapor enters the baffle plates, it is cooled into water and drips onto the heat exchange packing layer under the action of gravity, thereby achieving the technical effect of preventing water vapor loss.
[0030] Furthermore, the spraying component includes a distribution pipe and multiple nozzle components. One end of the distribution pipe is connected to the conveying pipe, and multiple connectors are provided at the lower part of the distribution pipe. The multiple nozzle components are connected to the multiple connectors one-to-one. In this embodiment, the spraying component is further defined. The distribution pipe is horizontally arranged above the heat exchange packing layer, and multiple connectors are provided at the lower part of the distribution pipe. The nozzle components are installed on the connectors, and the nozzle components spray water from the distribution pipe onto the heat exchange packing layer, thereby achieving the technical effect of uniformly spraying water vapor.
[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A cyclone separator-type cooling tower heat exchange component, characterized in that, include: tower body; A separation component is disposed inside the tower body. The separation component includes a cyclone separator, a conveying pipe, a sewage pipe, and a first air pipe. The sewage pipe and the first air pipe are connected to the feed inlet of the cyclone separator, and one end of the conveying pipe is connected to the discharge outlet of the cyclone separator. A heat dissipation component, comprising a spray component and a heat exchange packing layer, wherein the spray component is disposed at the lower part of the cyclone separator and connected to the other end of the conveying pipe, and the heat exchange packing layer is disposed at the lower part of the spray component; The cooling component includes a second air duct and a water storage tank. The water storage tank is located at the bottom of the tower body, and the second air duct is located on both sides of the tower body, between the heat exchange packing layer and the water storage tank.
2. The cyclone separator cooling tower heat exchange component according to claim 1, characterized in that, The cyclone separator includes a housing, a pump body, and a waste collection box. The waste collection box is located at the bottom of the housing, the pump body is located at the feed inlet, and the sewage pipe is connected to the pump body.
3. The cyclone separator cooling tower heat exchange component according to claim 2, characterized in that, The housing includes an upper housing, a cone, and an inner housing. The feed inlet is provided on the side of the upper housing, and the inner housing is located in the middle of the upper housing. One end of the cone is connected to the upper housing, and the other end is connected to the collection box.
4. The cyclone separator cooling tower heat exchange component according to claim 3, characterized in that, The housing also includes a spiral plate, which surrounds the bolts on the inner surface of the cone.
5. A cyclone separator cooling tower heat exchange assembly according to any one of claims 1 to 4, characterized in that, Also includes: A flow-deflecting component is disposed on the side of the cyclone separator, and the edge of the flow-deflecting component is attached to the inner wall of the tower body.
6. A cyclone separator cooling tower heat exchange assembly according to any one of claims 1 to 4, characterized in that, The spraying component includes a distribution pipe and multiple nozzle components. One end of the distribution pipe is connected to the delivery pipe, and multiple connectors are provided at the lower part of the distribution pipe. The multiple nozzle components are connected to the multiple connectors in a one-to-one correspondence.
7. A cyclone separator cooling tower heat exchange assembly according to any one of claims 1 to 4, characterized in that, Also includes: Drainage pipes are respectively installed at both ends of the water storage tank.