Visual inspection of vacuum carriers

CN224744827UActive Publication Date: 2026-09-11东莞市爱康智能技术股份有限公司
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Patent Information

Application Number
CN202521870375.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-09-11
Estimated Expiration
2035-09-01

AI Technical Summary

Technical Problem

[0003]现有的载具平台大多在检测平台内设置有安装空间,在安装空间内通过线体、管道等配件与发光件、真空吸头相连接,如此在发光件对钢壳电池进行照明时容易在照明处出现除钢壳电池外其他物体的影子,如此容易造成检测相机拍照错误,对钢壳电池造成误判,因此需要进行改进

Benefits of technology

[0011] This utility model's technical solution involves setting an installation groove on a base to facilitate the installation of light-emitting components. The mounting plate then covers the installation groove, creating a relatively sealed installation space within the base. A vacuum is then applied to the installation space through a vacuum port, increasing the negative pressure at the suction cup opening on the mounting plate to attract the steel-cased battery. This approach avoids the interference of wires and pipes within the installation space, thus preventing light and shadow effects on the light-emitting components and improving the image capture effect of the detection camera.

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Abstract

The utility model relates to detection carrier technical field discloses a kind of visual inspection vacuum carriers, including base, light emitting part and bearing plate, opening upwards installation slot is formed in base, light emitting part is located in installation slot, bearing plate is covered with installation slot and forms installation space, the side of base is provided with vacuumizing mouth, vacuumizing mouth is communicated with installation space, suction cup mouth is provided on bearing plate, and suction cup mouth is communicated with installation space;By setting installation slot on base to facilitate installation light emitting part, then by bearing plate and installation slot cover and close, so that relatively airtight installation space is formed in base, vacuumizing operation is carried out to installation space by vacuumizing mouth, and then the suction cup mouth on bearing plate is increased to the suction of steel shell battery under negative pressure, simultaneously avoid the light and shadow influence caused by wiring, pipeline in installation space to light emitting part, improve the photographing effect of detection camera.
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Description

Technical Field

[0001] This utility model relates to the field of detection vehicle technology, and in particular to a visual inspection vacuum vehicle. Background Technology

[0002] During the manufacturing process of steel-cased batteries, the steel casing needs to be trimmed. After trimming, the steel casing needs to be inspected using a vision inspection system to ensure that the cutting is accurate. Most existing vision inspection systems include a platform and an inspection camera. The steel casing to be inspected is placed on the platform, and the battery is illuminated by lighting fixtures on the platform. The inspection camera then takes a picture of the battery to check whether the edges of the steel casing are intact during the cutting process.

[0003] Most existing vehicle platforms have installation space within the testing platform. Within the installation space, the light source and vacuum suction head are connected via cables, pipes, and other accessories. As a result, when the light source illuminates the steel-cased battery, the shadows of other objects besides the steel-cased battery can easily appear at the illuminated area. This can easily cause the testing camera to take incorrect pictures and misjudge the steel-cased battery. Therefore, improvements are needed. Utility Model Content

[0004] The main objective of this invention is to propose a visual inspection vacuum vehicle, which aims to provide a vacuum vehicle that is protected against shadow interference.

[0005] To achieve the above objectives, this utility model proposes a visual inspection vacuum carrier, including a base, a light-emitting element, and a support plate. An upward-facing mounting groove is formed on the base, and the light-emitting element is located in the mounting groove. The support plate and the mounting groove cover to form an installation space. A vacuum port is provided on one side of the base and is connected to the installation space. A suction cup port is provided on the support plate and is connected to the installation space.

[0006] Specifically, the light-emitting element is located directly below the carrier plate, and there is a gap between the light-emitting element and the carrier plate to form a vacuum channel.

[0007] Specifically, the support plate is provided with an assembly hole, and a suction cup component is provided in the assembly hole to form the suction cup opening.

[0008] Specifically, the suction cup component includes a suction tube and a suction head. The suction head is installed at the upper end of the suction tube and is installed on the upper surface of the support plate through an assembly hole. The suction tube is located in the vacuum channel through the assembly hole.

[0009] Specifically, the base is provided with a mounting bracket at the opening of the mounting groove, and the lower surface of the support plate abuts against the mounting bracket.

[0010] Specifically, a sealing element is provided on the upper surface of the base, which is used to seal the connection gap between the machine base and the support plate.

[0011] This utility model's technical solution involves setting an installation groove on a base to facilitate the installation of light-emitting components. The mounting plate then covers the installation groove, creating a relatively sealed installation space within the base. A vacuum is then applied to the installation space through a vacuum port, increasing the negative pressure at the suction cup opening on the mounting plate to attract the steel-cased battery. This approach avoids the interference of wires and pipes within the installation space, thus preventing light and shadow effects on the light-emitting components and improving the image capture effect of the detection camera. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This is a cross-sectional view of the present invention.

[0014] Figure 3 This is a three-dimensional structural diagram of the suction cup component of this utility model.

[0015] Figure 4 This is a three-dimensional structural diagram of the support plate of this utility model.

[0016] The reference numerals in the attached drawings include: 10, base; 11, light-emitting element; 12, support plate; 121, mounting hole; 13, suction cup; 131, suction tube; 132, suction head; 14, sealing element; 15, vacuum port; 16, installation space. Detailed Implementation

[0017] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0018] It should be noted that if any directional indication (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial, etc.) is involved in the embodiments of this utility model, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0019] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0020] like Figures 1 to 4 As shown, a visual inspection vacuum carrier includes a base 10, a light-emitting element 11, and a support plate 12. The base 10 has an upward-facing mounting groove, within which the light-emitting element 11 is located. The support plate 12 and the mounting groove are closed to form an installation space 16. A vacuum port 15 is provided on one side of the base 10, communicating with the installation space 16. A suction cup port is provided on the support plate 12, also communicating with the installation space 16. The mounting groove on the base 10 facilitates the installation of the light-emitting element 11, and the close connection between the support plate 12 and the mounting groove creates a relatively sealed installation space 16 within the base 10. In this embodiment, the support plate 12 is made of ultra-white optical tempered glass. Vacuuming the installation space 16 through the vacuum port 15 increases the negative pressure at the suction cup port on the support plate 12, attracting the steel-cased battery. This also prevents the installation of wires and pipes within the installation space 16 from affecting the light-emitting element 11's light and shadow, thus improving the imaging effect of the inspection camera.

[0021] The light-emitting element 11 is located directly below the support plate 12, and a gap exists between the light-emitting element 11 and the support plate 12 to form a vacuum channel. In this embodiment, the vacuum channel connects the vacuum port 15 and the suction cup port, thereby creating a negative pressure to facilitate the adsorption of the steel-cased battery.

[0022] The support plate 12 is provided with an assembly hole 121, and a suction cup component 13 is provided in the assembly hole 121 to form a suction cup opening. In this embodiment, the support plate 12 is provided with an assembly hole 121, and the suction cup component 13 is connected to the assembly hole 121 to form a suction cup opening, so as to facilitate the quick assembly connection between the suction cup component 13 and the assembly hole 121.

[0023] The suction cup component 13 includes a suction tube 131 and a suction head 132. The suction head 132 is mounted on the upper end of the suction tube 131 and is mounted on the upper surface of the support plate 12 through a mounting hole 121. The suction tube 131 is located within the vacuum channel through the mounting hole 121. In this embodiment, the suction tube 131 is connected to the suction head 132, and the suction tube 131 connects to the vacuum channel, thereby enabling communication with the suction head 132.

[0024] The base 10 has a mounting bracket at the opening of the mounting groove, and the lower surface of the support plate 12 abuts against the mounting bracket. In this embodiment, the mounting bracket on the base 10 facilitates quick connection with the support plate 12.

[0025] A sealing element 14 is provided on the upper surface of the base 10. The sealing element 14 is used to seal the connection gap between the machine base and the support plate 12. In this embodiment, by providing a sealing element 14 on the upper surface of the base 10, it is easier to supplement the sealing of the connection gap between the base 10 and the support plate 12, thereby improving the sealing effect of the installation space 16.

[0026] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A visual inspection vacuum carrier, comprising a base, a light-emitting element, and a support plate, characterized in that: An upward-facing mounting groove is formed on the base, and the light-emitting component is located inside the mounting groove. The support plate and the mounting groove cover together form the mounting space. A vacuum port is provided on one side of the base, which is connected to the mounting space. A suction cup port is provided on the support plate, which is connected to the mounting space.

2. The vision inspection vacuum carrier of claim 1, wherein: The light-emitting element is located directly below the support plate, and there is a gap between the light-emitting element and the support plate to form a vacuum channel.

3. The visual inspection vacuum carrier according to claim 2, characterized in that: The support plate is provided with assembly holes, and a suction cup component is provided in the assembly holes to form the suction cup opening.

4. A visual inspection vacuum carrier according to claim 3, characterized in that: The suction cup component includes a suction tube and a suction head. The suction head is installed at the upper end of the suction tube and is installed on the upper surface of the support plate through an assembly hole. The suction tube is located in the vacuum channel through the assembly hole.

5. The vision inspection vacuum carrier of claim 1, wherein: The base is provided with a mounting bracket at the opening of the mounting groove, and the lower surface of the support plate abuts against the mounting bracket.

6. A visual inspection vacuum carrier according to claim 5, characterized in that: The upper surface of the base is provided with a sealing element, which is used to seal the connection gap between the machine base and the support plate.