A conditioning device for mounting a smart microwave detector

Abstract

The utility model relates to detector installation adjustment technical field, the utility model discloses a kind of adjusting device for installing intelligent microwave detector, including base shell;Intelligent microwave detector body, be equipped at the top of the intelligent microwave detector body, and the bottom of the intelligent microwave detector body is fixedly installed with L type seat;Electromagnet plate, be equipped at the L type seat side, this adjusting device for installing intelligent microwave detector, the diameter difference of different specifications cigarette can be quickly adapted, carry out flexible adjustment, realize the accurate positioning between intelligent microwave detector body and cigarette, ensure that intelligent microwave detector body is in optimum detection position, effectively improve the accuracy and reliability of detection data;At the same time, form double locking mechanism, can effectively resist the strong mechanical vibration generated when cigarette production equipment operates, avoid that intelligent microwave detector body occurs position deviation, guarantee the accuracy of subsequent adjustment.

Description

Technical Field

[0001] This utility model relates to the field of detector installation and adjustment technology, specifically an adjustment device for installing an intelligent microwave detector. Background Technology

[0002] In the cigarette production process, strict quality control is crucial, directly impacting consumer experience and a company's market competitiveness. Intelligent microwave detectors, as advanced testing equipment, are widely used in the tobacco industry due to their ability to accurately detect various key parameters of cigarettes (such as moisture content, tobacco density, and cigarette weight). For example, detecting tobacco moisture ensures it is within the appropriate range, preventing mold growth due to excessive moisture or affecting taste due to insufficient moisture. Precise measurement of tobacco density and cigarette weight helps guarantee the consistency of quality in each cigarette, meeting stringent production standards.

[0003] However, the installation and adjustment of intelligent microwave detectors in the cigarette manufacturing industry currently faces numerous problems. Traditional installation and adjustment methods often fail to achieve precise positioning between the detector and the cigarette. On the one hand, cigarette production varies widely in specifications, with different brands and types differing in physical parameters such as diameter and length. For example, slim cigarettes typically have a diameter of 5-7mm, while regular cigarettes are mostly 8-9mm in diameter. Existing adjustment devices struggle to quickly and accurately adapt to these different cigarette specifications, preventing the detector from being in the optimal detection position and significantly compromising the accuracy and reliability of the detection data. On the other hand, cigarette manufacturing equipment generates strong mechanical vibrations during operation, which can cause the initially installed intelligent microwave detector to shift position, reducing the accuracy of subsequent adjustments. Therefore, we propose an adjustment device for installing intelligent microwave detectors to address the aforementioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an adjustment device for installing an intelligent microwave detector. This solves the problem of difficulty in quickly and accurately adapting to different specifications of cigarettes, such as the difference in diameter between slim cigarettes and regular cigarettes, which prevents the detector from being in the optimal detection position, thereby reducing the accuracy and reliability of the detection data. Furthermore, the strong mechanical vibration of cigarette production equipment can cause the installed intelligent microwave detector to shift position, reducing the accuracy of subsequent adjustments.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an adjustment device for installing an intelligent microwave detector, comprising a base housing;

[0006] The intelligent microwave detector body is located on top of the intelligent microwave detector body, and an L-shaped base is fixedly installed at the bottom of the intelligent microwave detector body;

[0007] An electromagnet plate is located on one side of the L-shaped base;

[0008] An adsorption plate is provided on the base housing, which corresponds to the electromagnet plate;

[0009] A positioning and limiting mechanism is provided on the base housing for locking and limiting the position of the L-shaped seat;

[0010] The fixed support legs are provided in two sets and are fixedly installed on the bottom of both sides of the base housing.

[0011] Preferably, the base housing has an installation opening on one side that is compatible with the adsorption plate, and the adsorption plate is located inside the installation opening and is fixedly connected to the base housing.

[0012] Preferably, the surface of the adsorption plate has multiple sets of equidistantly distributed heat dissipation holes, and the surface of the base housing is fixedly installed with symmetrically arranged U-shaped frames near the adsorption plate, and symmetrically arranged cooling fans are fixedly installed between the two sets of U-shaped frames.

[0013] Preferably, the positioning and limiting mechanism includes screws respectively disposed on the upper, lower, front and rear sides of the base housing. The output end of the screw is rotatably mounted with a positioning block through a bearing. The positioning block is located inside the base housing and contacts a set of side walls of the base housing. The two sides of the L-shaped seat are in contact with the left and right sides of the inner wall of the base housing.

[0014] Preferably, the base housing is connected to a corresponding screw threaded through a threaded hole.

[0015] Preferably, an auxiliary mechanism is installed on the L-shaped base. The auxiliary mechanism includes a square opening on one side of the L-shaped base near the position of the electromagnet plate, and a mounting base is provided in the square opening. A telescopic rod arranged symmetrically is fixed between the mounting base and the L-shaped base. A spring is wound around the surface of the telescopic rod. The two ends of the spring are fixedly connected to the L-shaped base and the mounting base, respectively. The electromagnet plate is installed in a mounting groove opened on one side of the mounting base, and one side of the electromagnet plate is flush with one side of the mounting base.

[0016] Preferably, in the initial state of the spring, the electromagnet plate and the adsorption plate are separated.

[0017] Beneficial effects

[0018] This invention provides an adjustment device for installing an intelligent microwave detector. Compared with the prior art, it has the following advantages:

[0019] This adjustment device for installing the intelligent microwave detector can quickly adapt to the diameter differences of cigarettes of different specifications by flexibly sliding the L-shaped base within the base housing. This allows for precise positioning between the intelligent microwave detector and the cigarette, ensuring the detector is in the optimal detection position and effectively improving the accuracy and reliability of the detection data. Simultaneously, the magnetic locking mechanism of the electromagnet plate and adsorption plate, combined with the positioning and limiting mechanism, forms a double locking system. This effectively resists the strong mechanical vibrations generated during the operation of the cigarette production equipment, preventing the intelligent microwave detector from shifting position and ensuring the accuracy of subsequent adjustments. Ultimately, this meets the stringent quality control requirements of the cigarette production process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0022] Figure 3 This is a top view of the overall structure of this utility model.

[0023] In the diagram: 101, Intelligent microwave detector body; 102, Base housing; 103, Fixed support foot; 104, Electromagnetic plate; 105, Adsorption plate; 106, L-shaped seat; 107, U-shaped frame; 108, Cooling fan; 2, Positioning and limiting mechanism; 201, Screw; 202, Positioning block; 3, Auxiliary mechanism; 301, Mounting base; 302, Spring; 303, Telescopic rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-3 As shown:

[0026] An adjustment device for mounting a smart microwave detector includes a base housing 102;

[0027] The intelligent microwave detector body 101 is located above the intelligent microwave detector body 101, and an L-shaped base 106 is fixedly installed at the bottom of the intelligent microwave detector body 101.

[0028] Electromagnet plate 104 is located on one side of L-shaped base 106;

[0029] An adsorption plate 105 is disposed on the base housing 102, corresponding to the electromagnet plate 104. A mounting opening adapted to the adsorption plate 105 is provided on one side of the base housing 102, and the adsorption plate 105 is located in the mounting opening and fixedly connected to the base housing 102. Multiple sets of equidistant heat dissipation holes are provided on the surface of the adsorption plate 105, and symmetrically arranged U-shaped frames 107 are fixedly installed on the surface of the base housing 102 near the adsorption plate 105. A symmetrically arranged cooling fan 108 is fixedly installed between the two sets of U-shaped frames 107.

[0030] The positioning and limiting mechanism 2 is provided on the base housing 102 and is used to lock and limit the position of the L-shaped seat 106. The positioning and limiting mechanism 2 includes screws 201 respectively provided on the upper, lower and front and rear sides of the base housing 102. The output end of the screws 201 is rotatably mounted with a positioning block 202 through a bearing. The positioning block 202 is located inside the base housing 102 and contacts a set of side walls of the base housing 102. The two sides of the L-shaped seat 106 are in contact with the left and right sides of the inner wall of the base housing 102. The base housing 102 is threadedly connected to the corresponding screws 201 through threaded holes.

[0031] Two sets of fixed support legs 103 are provided and are fixedly installed on the bottom sides of the base housing 102;

[0032] The L-shaped base 106 is provided with an auxiliary mechanism 3. The auxiliary mechanism 3 includes a square opening on one side of the L-shaped base 106 near the position of the electromagnet plate 104. A mounting base 301 is provided in the square opening. A telescopic rod 303 arranged symmetrically is fixed between the mounting base 301 and the L-shaped base 106. A spring 302 is wound around the surface of the telescopic rod 303. The two ends of the spring 302 are fixedly connected to the L-shaped base 106 and the mounting base 301, respectively. The electromagnet plate 104 is installed in a mounting groove opened on one side of the mounting base 301. One side of the electromagnet plate 104 is flush with one side of the mounting base 301. In the initial state of the spring 302, the electromagnet plate 104 is separated from the adsorption plate 105.

[0033] In this implementation plan: the adjustment device for installing the intelligent microwave detector is installed as a whole in a preset position next to the cigarette production equipment, such as the cigarette making unit or the conveying track, by the fixed support feet 103 on both sides of the base housing 102, to ensure that the device is relatively fixed with the cigarette conveying path and to provide a basic coordinate system for subsequent adjustment;

[0034] The intelligent microwave detector body 101 is fixed on the L-shaped base 106. The L-shaped base 106 can slide inside the base housing 102. By adjusting the position of the L-shaped base 106, the intelligent microwave detector body 101 can be moved to achieve alignment with different specifications of cigarettes, 5-7mm for slim cigarettes and 8-9mm for regular cigarettes.

[0035] The L-shaped seat 106 fits against the inner wall of the base housing 102 on both sides, which can achieve left and right limit of the L-shaped seat 106. Since the cigarette moves from the detection port of the intelligent microwave detector body 101, there is no need to adjust left and right, but it can slide flexibly in front and back, up and down, so as to achieve precise concentricity between the central hole of the intelligent microwave detector body 101 and the cigarette axis.

[0036] The L-shaped base 106 and the electromagnet plate 104 are connected by the mounting base 301. The auxiliary mechanism 3, consisting of the telescopic rod 303 and the spring 302, provides elastic buffering during adjustment: when the L-shaped base 106 is pushed to move closer to the adsorption plate 105, the elastic force of the spring 302 can assist the electromagnet plate 104 and the adsorption plate 105 in adsorption contact buffering effect, avoiding hard contact that could damage the electromagnet plate 104, and also preventing changes in position. In the initial state, when the spring 302 separates the electromagnet plate 104 from the adsorption plate 105, it ensures that there is no resistance interference during adjustment and reduces wear on the electromagnet plate 104.

[0037] When the L-shaped base 106 moves the intelligent microwave detector body 101 to the target position, and the center hole of the intelligent microwave detector body 101 is concentric with the cigarette axis, the electromagnet plate 104 is energized to generate magnetic force, which is tightly attracted to the adsorption plate 105 on the base housing 102 to achieve temporary fixation of the position.

[0038] Based on the temporary electromagnetic locking, the final locking is achieved through the screw 201 of the positioning and limiting mechanism 2: rotate the screw 201 on the upper, lower, front and rear sides of the base housing 102, and the screw 201 pushes the positioning block 202 to move through the threaded transmission until the positioning block 202 is tightly attached to the side of the L-shaped seat 106, forming a multi-directional rigid limit, and completely fixing the L-shaped seat 106 in the target position. The combination of double locking not only avoids the loosening that may be caused by power failure or magnetic force attenuation due to a single electromagnetic locking, but also solves the problem that the screw 201 may loosen or shift position due to external force during adjustment or equipment vibration when locking the single screw 201.

[0039] When the electromagnet plate 104 is working, it will generate heat. The multiple heat dissipation holes on the surface of the adsorption plate 105 can dissipate heat quickly. Together with the cooling fan 108 on the U-shaped frame 107, it can accelerate air circulation and prevent high temperature from affecting the magnetic stability of the electromagnet plate 104 and the service life of the device. The adsorption plate 105 can be made of iron.

[0040] This solution, through the flexible sliding of the L-shaped seat 106 within the base housing 102, can quickly adapt to the diameter differences of cigarettes of different specifications, allowing for flexible adjustment and achieving precise positioning between the intelligent microwave detector body 101 and the cigarette. This ensures that the intelligent microwave detector body 101 is in the optimal detection position, effectively improving the accuracy and reliability of the detection data. Simultaneously, the magnetic locking of the electromagnet plate 104 and the adsorption plate 105, combined with the positioning and limiting mechanism 2, forms a double locking mechanism. This effectively resists the strong mechanical vibrations generated during the operation of the cigarette production equipment, preventing the intelligent microwave detector body 101 from shifting position and ensuring the accuracy of subsequent adjustments. Ultimately, this meets the requirements for strict quality control during the cigarette production process.

[0041] It should be noted that all electrical equipment involved in this product is powered by an external power source, and the power connection methods of each electrical device are existing mature technologies, which are well known to those in the field, and will not be elaborated further here.

[0042] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0043] The working principle and usage process of this utility model are as follows: The adjusting device for installing the intelligent microwave detector has fixed support feet 103 on both sides of the base housing 102 for mounting the entire device on the cigarette production equipment, ensuring that the device is relatively fixed to the cigarette conveying path. The intelligent microwave detector body 101 is fixed on the L-shaped seat 106, which can slide within the base housing 102 to achieve alignment with cigarettes of different specifications. The L-shaped seat 106 fits against the inner wall of the base housing 102, achieving left and right limit positioning. The L-shaped seat 106 can slide forward and backward, and up and down, achieving precise concentricity between the center hole of the intelligent microwave detector body 101 and the cigarette axis. The L-shaped seat 106 is connected to the electromagnet plate 104 via a mounting base 301. An auxiliary mechanism consisting of a telescopic rod 303 and a spring 302 provides elastic buffering. When the L-shaped seat 106 is pushed close to the adsorption plate 105, the elastic force of the spring 302 assists in the adsorption contact buffering effect between the electromagnet plate 104 and the adsorption plate 105, avoiding hard contact that could damage the electromagnet plate 104. In the event of damage, when the L-shaped base 106 moves the intelligent microwave detector body 101 to the target position, the electromagnet plate 104 is energized to generate magnetic force, which is tightly attracted to the adsorption plate 105, achieving temporary fixation of the position. The final locking is achieved through the screw 201 of the positioning and limiting mechanism 2: rotating the screw 201 pushes the positioning block 202 to move until the positioning block 202 is tightly attached to the side of the L-shaped base 106, forming a multi-directional rigid limit, which completely fixes the L-shaped base 106 in the target position. Through the flexible sliding of the L-shaped base 106, it can quickly adapt to the diameter difference of cigarettes of different specifications, achieving precise positioning between the intelligent microwave detector body 101 and the cigarette, ensuring that the intelligent microwave detector body 101 is in the optimal detection position, effectively improving the accuracy and reliability of the detection data. The magnetic attraction locking of the electromagnet plate 104 and the adsorption plate 105, together with the positioning and limiting mechanism 2, forms a double locking mechanism, which effectively resists the strong mechanical vibration generated during the operation of the cigarette production equipment and avoids the intelligent microwave detector body 101 from shifting position.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A conditioning device for mounting a smart microwave detector, characterized by: Includes the base housing (102); The intelligent microwave detector body (101) is located above the intelligent microwave detector body (101), and an L-shaped base (106) is fixedly installed at the bottom of the intelligent microwave detector body (101). An electromagnet plate (104) is provided on one side of the L-shaped base (106); An adsorption plate (105) is provided on the base housing (102) and corresponds to the electromagnet plate (104); A positioning and limiting mechanism (2) is provided on the base housing (102) for locking and limiting the position of the L-shaped seat (106); The fixed support legs (103) are provided in two sets and are fixedly installed on both sides of the bottom of the base housing (102).

2. The adjustment device for mounting an intelligent microwave detector according to claim 1, characterized in that: The base housing (102) has an installation opening on one side that is compatible with the adsorption plate (105), and the adsorption plate (105) is located inside the installation opening and is fixedly connected to the base housing (102).

3. The adjustment device for mounting a smart microwave detector according to claim 2, characterized in that: The surface of the adsorption plate (105) has multiple sets of equidistantly distributed heat dissipation holes, and a U-shaped frame (107) arranged symmetrically is fixedly installed on the surface of the base housing (102) near the adsorption plate (105), and a heat dissipation fan (108) arranged symmetrically is fixedly installed between the two sets of the U-shaped frame (107).

4. The adjustment device for mounting a smart microwave detector according to claim 1, characterized in that: The positioning and limiting mechanism (2) includes screws (201) respectively provided on the upper, lower and front sides of the base housing (102). The output end of the screws (201) is rotatably mounted with a positioning block (202) through a bearing. The positioning block (202) is located inside the base housing (102) and contacts a set of side walls of the base housing (102). The two sides of the L-shaped seat (106) are in contact with the left and right sides of the inner wall of the base housing (102).

5. The adjustment device for mounting an intelligent microwave detector according to claim 4, characterized in that: The base housing (102) is threadedly connected to the corresponding screw (201) through a threaded hole.

6. The adjustment device for mounting an intelligent microwave detector according to claim 1, characterized in that: An auxiliary mechanism (3) is installed on the L-shaped base (106). The auxiliary mechanism (3) includes a square opening on one side of the L-shaped base (106) near the position of the electromagnet plate (104), and a mounting base (301) is provided in the square opening. A telescopic rod (303) arranged symmetrically is fixed between the mounting base (301) and the L-shaped base (106). A spring (302) is wound around the surface of the telescopic rod (303). The two ends of the spring (302) are fixedly connected to the L-shaped base (106) and the mounting base (301) respectively. The electromagnet plate (104) is installed in a mounting groove opened on one side of the mounting base (301), and one side of the electromagnet plate (104) is flush with one side of the mounting base (301).

7. The conditioning device for mounting a smart microwave detector of claim 6, wherein: In the initial state of the spring (302), the electromagnet plate (104) and the adsorption plate (105) are separated.

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