A prism gluing jig
Patent Information
- Application Number
- CN202522179868.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]现根据授权公告号为CN216351471U的一种长条三棱镜的胶合治具可知,该专利为已知的现有技术,且该专利虽然能够实现两个长条三棱镜之间胶合的优点,但是该专利的技术方案在实际使用的过程中,还存在以下缺陷:该专利中首先是第二夹具向着第一夹具运动,实现对两个长条三棱镜的定位,如两个长条三棱镜出现错位的情况,由于两个长条三棱镜之间错位的外力存在,势必不方便第二夹具向着第一夹具的方向推动,再者,该夹具结构单一只能对两个长条三棱镜之间的胶合,需要特定形状的棱镜胶合加工时使用专用的夹具
该棱镜胶合夹具,通过模芯在模芯安装槽内部的抽拉式安装,能够实现多种不同形状或规格的模芯在夹具底座和夹具上盖内部的安装,从而适用于多种不同的棱镜的胶合固定,提高了该夹具的普适性;
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Figure CN224745201U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of prism processing technology, specifically relating to a prism bonding fixture. Background Technology
[0002] Prism bonding typically involves using two prisms and coating their contact surfaces with a photoresist to form a single prism structure suitable for the specific use of prisms in optical equipment.
[0003] According to the authorized announcement number CN216351471U, a gluing fixture for elongated triangular prisms is known prior art. Although this patent can achieve the advantage of gluing two elongated triangular prisms together, the technical solution of this patent still has the following defects in actual use: In this patent, the second clamp moves towards the first clamp to position the two elongated triangular prisms. If the two elongated triangular prisms are misaligned, due to the external force of the misalignment between the two elongated triangular prisms, it will be inconvenient for the second clamp to push towards the first clamp. Furthermore, the fixture has a simple structure and can only gluing two elongated triangular prisms together. When gluing prisms with specific shapes, a special fixture is required. Utility Model Content
[0004] The purpose of this invention is to provide a prism bonding fixture to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a prism bonding fixture, comprising a fixture base and a fixture cover, wherein a mold core mounting groove is provided on the outer wall of the opposite side of the fixture base and the fixture cover, and a replaceable mold core is slidably inserted into the mold core mounting groove, and a prism is clamped and fixed between the mold cores in the vertical direction. A flat plate is provided on one side of the fixture base, and multiple feed clamping modules are provided on the outer wall of one side of the fixture base. Sliding limit posts are provided at both ends of the fixture base, and a limit component is provided on one side of each sliding limit post.
[0006] In a preferred embodiment, a plurality of support legs are fixedly provided on the bottom outer wall of the clamp base, and ear seats are fixedly provided on both sides of the outer wall of the clamp base; The mold core mounting groove is provided with several positioning grooves inside.
[0007] In a preferred embodiment, a handle is fixedly installed on the top of the clamp cover, and perforated lugs are fixedly provided at both ends of the clamp cover.
[0008] In a preferred embodiment, a guide post is fixedly provided on the side wall of the fixture base, and a through guide hole is provided on the outer wall of the flat plate, with the guide post inserted into the guide hole. The flat plate has notches on both sides of the top and vertical plates on both sides of the bottom.
[0009] In a preferred embodiment, the feed clamping module includes a support frame fixed to the side wall of the fixture base. A screw is inserted into the threaded sleeve at the top of the support frame. A contact plate is installed at one end of the screw, and a rotating disk is fixedly installed at the other end of the screw. A handwheel is provided on one outer wall of the rotating disk.
[0010] In a preferred embodiment, the sliding limiting post includes a fixed post fixed to the outer wall of the top of the ear seat, and a guide rail is provided at the top of the fixed post. A sliding post is provided at the top of the fixed post, and a groove that mates with the guide rail is provided at the bottom of the sliding post. A through hole is provided at the upper part of the sliding post, and a limiting strip is inserted into the through hole. A limiting sleeve that can move up and down is sleeved on the outside of the fixed post.
[0011] In a preferred embodiment, the limiting component includes a support fixed to the end of the ear seat, and a sleeve is fixedly installed on the top of the support. A sliding rod is inserted into the inside of the sleeve, and a pull ring is fixed to the end of the sliding rod. A top plate is fixedly provided at one end of the sliding rod, and a spring is sleeved on the outside of the sliding rod, with the spring located between the top plate and the sleeve.
[0012] In a preferred embodiment, the outer wall of the mold core is provided with a plurality of side rails that are inserted into the positioning slide groove, and the upper interior of the mold core is provided with a prism slot.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This prism bonding fixture, through the pull-out installation of the mold core inside the mold core mounting slot, can realize the installation of various mold cores of different shapes or specifications inside the fixture base and the fixture cover, thus being suitable for bonding and fixing various prisms and improving the versatility of the fixture. This prism bonding fixture, through its limiting components and sliding limiting posts, guides the vertical movement of the fixture's upper cover after it is snapped onto the fixture base from top to bottom. Once the upper cover is on the fixture base, it allows the mold core and prism to move laterally above the fixture base, facilitating alignment adjustments after the application of adhesive between the upper and lower prisms. This results in higher and more convenient prism alignment. After alignment, the limiting components lock the sliding limiting seat, ensuring the connection stability between the upper cover and the fixture base until the two prisms are cured and fixed. Attached Figure Description
[0014] Figure 1 This is a front view of the structure of this utility model; Figure 2 This is a schematic diagram of the rear side of the structure of this utility model; Figure 3 This is an exploded view of the structure of this utility model; Figure 4 This is a schematic diagram of the clamp base of the present invention. Figure 5 This is a schematic diagram of the mold core of the present invention. Figure 6 The structure of this utility model Figure 4 Enlarged view of a portion of the image.
[0015] In the diagram: 1. Fixture base; 11. Support leg; 12. Ear seat; 13. Mold core mounting slot; 14. Positioning slide groove; 15. Guide post; 2. Fixture top cover; 21. Handle; 22. Sleeve ear; 3. Flat plate; 31. Notch; 32. Guide hole; 33. Vertical plate; 4. Feed clamping module; 41. Support frame; 42. Contact plate; 43. Screw; 44. Rotating plate; 45. Handwheel; 5. Limiting component; 51. Support; 52. Sleeve; 53. Sliding rod; 54. Pull ring; 55. Spring; 56. Top plate; 6. Sliding limiting post; 61. Limiting sleeve; 62. Fixed post; 63. Guide rail; 64. Sliding post; 65. Slot; 66. Through hole; 67. Limiting strip; 7. Mold core; 71. Prism slot; 72. Side rail. Detailed Implementation
[0016] The present invention will be further described below with reference to the embodiments.
[0017] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0018] Please see Figure 1 , Figure 2 and Figure 4 This utility model provides a prism bonding fixture, including a fixture base 1; a plurality of support legs 11 are fixedly provided on the bottom outer wall of the fixture base 1, and ear seats 12 are fixedly provided on both sides of the outer wall of the fixture base 1; a plurality of positioning slide grooves 14 are provided inside the mold core mounting groove 13.
[0019] In this embodiment, the support feet 11 allow the fixture base 1 to be placed better on the workbench. The ear seat 12 facilitates the installation of the sliding limit post 6. The mold core 7 is set inside the mold core mounting groove 13, and the side rail 72 on the mold core 7 is inserted into the positioning slide groove 14 to fix the mold core 7 inside the mold core mounting groove 13.
[0020] Please see Figure 1 , Figure 2 and Figure 3 The clamp cover 2 has a handle 21 fixedly installed on its top and perforated lugs 22 fixedly installed at both ends.
[0021] In this embodiment, the operator holds the handle 21 so that the clamp cover 2 can be fitted onto the sliding limit post 6 and can slide laterally above the clamp base 1. The lug 22 is fitted onto the outside of the sliding post 64.
[0022] Please see Figure 1 , Figure 2 , Figure 4 and Figure 5 Both the fixture base 1 and the fixture cover 2 have mold core mounting grooves 13 on their opposite outer walls. A replaceable mold core 7 is slidably inserted into the mold core mounting groove 13. A prism is clamped and fixed between the mold cores 7 in the vertical direction. Several side rails 72 are provided on the outer wall of the mold core 7 and inserted into the positioning slide groove 14. A prism slot 71 is provided on the upper part of the mold core 7.
[0023] In this embodiment, a light adhesive is applied to the contact surfaces of the two prisms to bond them together. The prism with the adhesive coating is then placed inside the prism slot 71. Once the two mold cores 7 are snapped together, the prism inside is fixedly clamped.
[0024] Please see Figure 1 , Figure 3 and Figure 4 A flat plate 3 is provided on one side of the fixture base 1. A guide post 15 is fixedly provided on the side wall of the fixture base 1. A through guide hole 32 is provided on the outer wall of the flat plate 3. The guide post 15 is inserted into the guide hole 32. Notches 31 are provided on both sides of the upper part of the flat plate 3. The notches 31 are U-shaped, which improves the aesthetics of the flat plate 3. Vertical plates 33 are provided on both sides of the lower part of the flat plate 3. The vertical plates 33 facilitate the contact between the contact plate 42 and the vertical plate 33, thereby driving the flat plate 3 to move.
[0025] In this embodiment, the guide post 15 is inserted into the guide hole 32 to ensure the stability of the movement of the plate 3 when the plate 3 is moved.
[0026] Please see Figure 1 and Figure 3 Multiple feed clamping modules 4 are provided on one outer wall of the fixture base 1. The feed clamping modules 4 are used to move the flat plate 3 toward the fixture base 1. The feed clamping modules 4 include a support frame 41 fixed on the side wall of the fixture base 1. A screw 43 is inserted into the threaded sleeve at the top of the support frame 41. A contact plate 42 is installed at one end of the screw 43, and a rotating plate 44 is fixedly installed at the other end of the screw 43. A handwheel 45 is provided on one outer wall of the rotating plate 44. By holding the handwheel 45, the rotating plate 44 can be rotated, thereby driving the screw 43 to rotate.
[0027] In this embodiment, the feed clamping module 4 can rotate the screw 43 in the threaded sleeve on the support frame 41, so that the screw 43 drives the contact plate 42 to move horizontally and linearly. This allows the contact plate 42 to move the flat plate 3 towards the fixture base 1, so that the flat plate 3 is tightly attached to one side of the outer surface of the fixture base 1. This can flatten one end of the prism and ensure that one end of the prism is flush with one end of the mold core 7.
[0028] Please see Figure 3 , Figure 4 and Figure 6 Both ends of the clamp base 1 are provided with sliding limit posts 6. The sliding limit posts 6 are used for the clamp top cover 2 to slide laterally and move vertically on the clamp base 1. The sliding limit posts 6 include fixed posts 62 fixed on the top outer wall of the ear seat 12, and the top of the fixed posts 62 is provided with guide rail 63. The top of the fixed posts 62 is provided with sliding posts 64, and the bottom of the sliding posts 64 is provided with a groove 65 that cooperates with the guide rail 63. The upper part of the sliding posts 64 is provided with a through hole 66, and a limit strip 67 is inserted into the through hole 66. After the clamp cover 2 is fastened above the clamp base 1, the operator inserts the limiting strip 67 into the through hole 66 to fix the clamp cover 2 above the clamp base 1. The fixing post 62 is fitted with a limiting sleeve 61 that moves up and down. When the sliding post 64 moves laterally at the top of the fixing post 62, the limiting sleeve 61 is in the lower position. When the limiting sleeve 61 is slid upward, the sliding post 64 can no longer slide laterally above the fixing post 62.
[0029] In this embodiment, the sliding column 64 can slide outside the guide rail 63 at the top of the fixed column 62 through the slot 65 below, thereby allowing the fixture cover 2 to slide laterally above the fixture base 1, and then the fixture cover 2 to drive the mold core 7 below it to slide laterally in sync. Since the contact surface between the two prisms has just been coated with photoresist and the photoresist has not yet cured, the two prisms can move, which makes it easier to position the contact surface of the two prisms laterally.
[0030] Please see Figure 3 , Figure 4and Figure 6 A limiting component 5 is provided on one side of the sliding limiting post 6. The limiting component 5 is used to lock the lateral movement of the sliding limiting post 6. The limiting component 5 includes a support 51 fixed to the end of the ear seat 12, and a sleeve 52 is fixedly installed on the top of the support 51. A sliding rod 53 is inserted into the inside of the sleeve 52, and a pull ring 54 is fixed to the end of the sliding rod 53. A top plate 56 is fixedly provided at one end of the sliding rod 53. A spring 55 is sleeved on the outside of the sliding rod 53, and the spring 55 is located between the top plate 56 and the sleeve 52.
[0031] In this embodiment, through the design of the limiting component 5, when the limiting sleeve 61 is in the upper position, the top plate 56 is in contact with the outer surface of the fixing column 62, that is, the top plate 56 is located below the limiting sleeve 61. When the limiting sleeve 61 is in the lower position, the top plate 56 is in contact with the outer surface of the limiting sleeve 61. The pull ring 54 can drive the sliding rod 53 to move. When the sliding rod 53 is pulled outward, the spring 55 is compressed. When the pull ring 54 is released, the sliding rod 53 is driven to move in the opposite direction under the action of the spring 55.
[0032] The working principle and usage process of this utility model are as follows: First, the operator selects the specifications and shape of the mold core 7 according to the gluing between prisms of different specifications and shapes. The mold core 7 is inserted into the positioning slide groove 14 via the side rail 72, thereby realizing the installation of the mold core 7 inside the fixture base 1 or the fixture cover 2. The optical adhesive is applied between the two prisms, and the overall structure is placed in the prism slot 71 of the fixture base 1. Next, the operator fastens the upper cover 2 of the clamp onto the upper part of the clamp base 1 from top to bottom, so that the upper and lower parts of the mold core 7 are fastened together, and the prism is located inside the cavity between the two mold cores 7. The operator rotates the feed clamping module 4 to move the flat plate 3 toward the fixture base 1, thereby making one end surface of the prism flush with one side surface of the fixture base 1. At this time, the clamp cover 2 is sleeved on the outside of the sliding column 64 through the lug 22 at its end. The operator can make the clamp cover 2 move laterally by holding the handle 21. At this time, the slot 65 at the bottom of the sliding column 64 slides on the guide rail 63, which allows the mold core 7 below the clamp cover 2 to move synchronously for positioning the glued prism. After the clamp cover 2 is moved laterally, the operator adjusts the clamp cover 2 to the center position, then moves the limiting sleeve 61 upward, and the limiting component 5 is reset, thereby realizing the locking of the limiting sleeve 61 between the sliding column 64 and the fixed column 62, and inserting the limiting strip 67 into the through hole 66 to fix the clamp cover 2 in the vertical direction of the sliding column 64. It should be noted that when the limiting sleeve 61 is moved down, the operator first pulls the pull ring 54 to move the sliding rod 53, thereby separating the top plate 56 from the fixed post 62, allowing the limiting sleeve 61 to move to the lowest end. At this time, the pull ring 54 is released, and under the action of the spring 55, the top plate 56 abuts against the outer surface of the limiting sleeve 61, thus realizing the lateral sliding of the sliding post 64 above the fixed post 62.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A prism bonding fixture, comprising a fixture base (1) and a fixture cover (2), characterized in that: The clamp base (1) and the clamp cover (2) are provided with mold core mounting grooves (13) on the outer walls of opposite sides. Replaceable mold cores (7) are slidably inserted into the mold core mounting grooves (13), and the mold cores (7) in the vertical direction clamp and fix prisms. A flat plate (3) is provided on one side of the fixture base (1), and multiple feed clamping modules (4) are provided on the outer wall of one side of the fixture base (1). Sliding limit posts (6) are provided at both ends of the fixture base (1), and a limit component (5) is provided on one side of the sliding limit post (6).
2. The prism bonding fixture according to claim 1, characterized in that: The clamp base (1) has several support feet (11) fixedly installed on the bottom outer wall, and ear seats (12) are fixedly installed on both sides of the clamp base (1). The mold core mounting groove (13) is provided with several positioning grooves (14).
3. A prism bonding fixture according to claim 1, characterized in that: A handle (21) is fixedly installed on the top of the clamp cover (2), and perforated lugs (22) are fixedly provided at both ends of the clamp cover (2).
4. A prism bonding fixture according to claim 1, characterized in that: A guide post (15) is fixedly installed on the side wall of the fixture base (1), and a through guide hole (32) is provided on the outer wall of the flat plate (3). The guide post (15) is inserted into the inside of the guide hole (32). The upper two sides of the flat plate (3) are provided with notches (31), and the lower two sides of the flat plate (3) are provided with vertical plates (33).
5. A prism bonding fixture according to claim 1, characterized in that: The feed clamping module (4) includes a support frame (41) fixed on the side wall of the fixture base (1). A screw (43) is inserted into the threaded sleeve at the top of the support frame (41). A contact plate (42) is installed at one end of the screw (43), and a rotating plate (44) is fixedly installed at the other end of the screw (43). A handwheel (45) is provided on one side of the outer wall of the rotating plate (44).
6. A prism bonding fixture according to claim 2, characterized in that: The sliding limiting post (6) includes a fixed post (62) fixed on the top outer wall of the ear seat (12). The top of the fixed post (62) is provided with a guide rail (63). The top of the fixed post (62) is provided with a sliding post (64). The bottom of the sliding post (64) is provided with a groove (65) that cooperates with the guide rail (63). The upper part of the sliding post (64) is provided with a through hole (66). A limiting strip (67) is inserted into the inside of the through hole (66). The fixed post (62) is fitted with a limiting sleeve (61) that can move up and down.
7. A prism bonding fixture according to claim 2, characterized in that: The limiting component (5) includes a support (51) fixed to the end of the ear seat (12), a sleeve (52) fixedly installed on the top of the support (51), a sliding rod (53) inserted inside the sleeve (52), a pull ring (54) fixed to the end of the sliding rod (53), a top plate (56) fixedly installed at one end of the sliding rod (53), and a spring (55) sleeved on the outside of the sliding rod (53), the spring (55) being located between the top plate (56) and the sleeve (52).
8. A prism bonding fixture according to claim 2, characterized in that: The outer wall of the mold core (7) is provided with several side rails (72) that are inserted into the positioning slide (14), and the upper interior of the mold core (7) is provided with a prism slot (71).