Composite cable

CN224745498UActive Publication Date: 2026-09-11HEBEI LITONG CABLE CO LTD
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Patent Information

Application Number
CN202520939321.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2026-09-11
Estimated Expiration
2035-05-13

AI Technical Summary

Technical Problem

传统的电缆系统通常需要分别铺设电力电缆和控制电缆,这不仅占用较大的空间,而且布线复杂,增加了安装和维护的成本

Benefits of technology

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: Integrating power cables and control cables into the same composite cable outer sheath can effectively reduce the space required for cable laying and simplify the wiring system. By adding a composite cable reinforcement layer outside the composite cable insulation layer, the overall mechanical strength and durability of the cable are improved, enabling it to adapt to more complex working environments. The composite cable insulation layer can provide better electrical isolation performance, reducing the risk of electrical accidents such as short circuits. The control cable is set in the position adjacent to the insulation layer of the two sets of adjacent power cables and the composite cable, which can better organize the cable layout and avoid signal interference. The composite cable outer sheath provides additional protection for the cable, enabling it to withstand harsh environmental conditions such as water and chemical corrosion. It has a high wiring space utilization rate and strong adaptability.

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Abstract

The utility model relates to the technical field of cable, in particular to a kind of composite cable, comprising: composite cable outer sheath, power cable and control cable;Composite cable outer sheath includes composite cable insulating layer, composite cable insulating layer is wrapped with composite cable reinforcing layer outside, composite cable reinforcing layer is wrapped with composite cable outer sheath outside, multiple groups of power cable are all set in composite cable insulating layer inside, control cable is set in the adjacent position of two groups of adjacent power cable and composite cable insulating layer;It is high in wiring space rate, and strong in adaptability.
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Description

Technical Field

[0001] This utility model relates to the technical field of cables, and in particular to a composite cable. Background Technology

[0002] Composite cables, as a type of cable product that integrates power transmission and signal control functions, are widely used in power engineering, communication facilities, rail transportation, and other fields. Traditional cable systems typically require separate laying of power cables and control cables, which not only occupies a large amount of space but also involves complex wiring, increasing installation and maintenance costs.

[0003] Traditional cable systems require separate laying of power cables and control cables, resulting in large wiring space requirements and making them unsuitable for locations with limited space. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a composite cable with high wiring space utilization and strong adaptability.

[0005] This utility model discloses a composite cable, comprising:

[0006] Composite cable outer sheaths, power cables, and control cables;

[0007] The outer sheath of the composite cable includes a composite cable insulation layer, a composite cable reinforcement layer wrapped around the composite cable insulation layer, and a composite cable outer sheath wrapped around the composite cable reinforcement layer. Multiple sets of power cables are installed inside the composite cable insulation layer, and control cables are installed at positions adjacent to the composite cable insulation layer between two sets of adjacent power cables.

[0008] Furthermore, the power cable includes a power cable conductor, which is a first copper conductor, an outer insulating layer, which is a first polyester tape, and an outer insulating layer, which is a first synthetic mica tape.

[0009] Preferably, the control cable includes a control cable conductor, which is a second copper conductor, an outer insulation layer, which is a second polyester tape, and an outer insulation layer, which is a second synthetic mica tape.

[0010] Furthermore, the insulation layer of the composite cable is made of polyvinyl chloride or cross-linked polyethylene.

[0011] Preferably, the composite cable reinforcement layer includes at least one layer of fiber reinforcement material, which is selected from carbon fiber, glass fiber or aramid fiber.

[0012] Furthermore, the outer sheath of the composite cable is made of abrasion-resistant and weather-resistant materials, which are thermoplastic elastomers or polyurethane.

[0013] Preferably, a shielding layer is provided between the outer sheath of the composite cable and the reinforcing layer of the composite cable, and the shielding layer is composed of metal braided wire or metal foil.

[0014] Furthermore, multiple sets of power cables are equipped with reinforcing ribs in the middle.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: Integrating power cables and control cables into the same composite cable outer sheath can effectively reduce the space required for cable laying and simplify the wiring system. By adding a composite cable reinforcement layer outside the composite cable insulation layer, the overall mechanical strength and durability of the cable are improved, enabling it to adapt to more complex working environments. The composite cable insulation layer can provide better electrical isolation performance, reducing the risk of electrical accidents such as short circuits. The control cable is set in the position adjacent to the insulation layer of the two sets of adjacent power cables and the composite cable, which can better organize the cable layout and avoid signal interference. The composite cable outer sheath provides additional protection for the cable, enabling it to withstand harsh environmental conditions such as water and chemical corrosion. It has a high wiring space utilization rate and strong adaptability. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the isometric structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the control cable;

[0020] The following labels are used in the attached diagram: 1. Composite cable outer sheath; 2. Power cable; 3. Control cable; 4. Composite cable insulation layer; 5. Composite cable reinforcing layer; 6. Composite cable outer sheath; 7. Reinforcing rib; 8. Power cable conductor; 9. Power cable conductor isolation layer; 10. Power cable insulation layer; 11. Control cable conductor; 12. Control cable conductor isolation layer; 13. Control cable insulation layer. Detailed Implementation

[0021] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0022] like Figures 1 to 4 As shown, a composite cable of this utility model includes:

[0023] 1. Composite cable outer sheath, 2. Power cable, and 3. Control cable;

[0024] The composite cable outer sheath 1 includes a composite cable insulation layer 4, a composite cable reinforcing layer 5 wrapped around the composite cable insulation layer 4, and a composite cable outer sheath 6 wrapped around the composite cable reinforcing layer 5. Multiple sets of power cables 2 are installed inside the composite cable insulation layer 4, and control cables 3 are installed at positions adjacent to the composite cable insulation layer 4 between two sets of adjacent power cables 2. Integrating the power cables 2 and control cables 3 into the same composite cable outer sheath 1 can effectively reduce the space required for cable laying and simplify the wiring system. By adding a composite cable reinforcing layer 5 outside the composite cable insulation layer 4, the overall mechanical strength and durability of the cable are improved, enabling it to adapt to more complex working environments. The composite cable insulation layer 4 can provide better electrical isolation performance, reducing the risk of electrical accidents such as short circuits. The placement of control cables 3 at positions adjacent to the composite cable insulation layer 4 between two sets of adjacent power cables 2 allows for better organization of cable layout and avoids signal interference. The composite cable outer sheath 6 provides additional protection for the cable, enabling it to withstand harsh environmental conditions such as water and chemical corrosion. It has a high wiring space utilization rate and strong adaptability.

[0025] like Figures 1 to 4 As shown, as a preferred embodiment, the power cable 2 includes a power cable conductor 8, which is a first copper conductor. The power cable conductor 8 is wrapped with a power cable conductor isolation layer 9, which is a first polyester tape. The power cable conductor isolation layer 9 is then wrapped with a power cable insulation layer 10, which is a first synthetic mica tape. Using a first copper conductor as the power cable conductor 8 significantly reduces resistance loss during power transmission and improves power transmission efficiency. The first polyester tape power cable conductor isolation layer 9 wrapping the power cable conductor 8 provides good electrical isolation, further enhancing the cable's insulation performance. The power cable insulation layer 10, made of first synthetic mica tape, has excellent high-temperature resistance and long-term stability, ensuring stable operation of the cable for extended periods in high-temperature environments. The selection of these materials not only improves the cable's electrical performance but also significantly increases its service life. The combined use of the power cable conductor isolation layer 9 and the power cable insulation layer 10 effectively prevents short-circuit accidents in the power cable 2, improving the safety of the entire cable system.

[0026] like Figures 1 to 4As shown, as a preferred embodiment, the control cable 3 includes a control cable conductor 11, which is a second copper conductor. The control cable conductor 11 is wrapped with a control cable conductor isolation layer 12, which is a second polyester tape. The control cable conductor isolation layer 12 is then wrapped with a control cable insulation layer 13, which is a second synthetic mica tape. Using a second copper conductor as the control cable conductor 11 significantly reduces resistance loss during signal transmission, improving signal clarity and stability. The second polyester tape control cable conductor isolation layer 12 provides good electrical isolation, further enhancing the cable's insulation performance and effectively preventing signal interference. The control cable insulation layer 13, made of second synthetic mica tape, has excellent high-temperature resistance and long-term stability, ensuring stable operation of the cable for extended periods in high-temperature environments. The selection of these materials not only improves the cable's electrical performance but also significantly increases its service life. The combined use of the control cable conductor isolation layer 12 and the control cable insulation layer 13 effectively prevents short-circuit accidents in the control cable 3, enhancing the safety of the entire cable system.

[0027] like Figures 1 to 4 As shown, as a preferred embodiment, the composite cable insulation layer 4 is made of polyvinyl chloride or cross-linked polyethylene. Both materials have excellent insulation properties, which can effectively reduce the electric field strength inside the cable, reduce leakage, and improve the electrical performance of the cable. Both polyvinyl chloride and cross-linked polyethylene materials have good heat resistance and chemical corrosion resistance, which can ensure the stable operation of the cable in high temperature or chemical corrosion environments and extend the service life of the cable.

[0028] like Figures 1 to 4 As shown, as a preferred embodiment, the composite cable reinforcing layer 5 includes at least one layer of fiber reinforcing material, which is selected from carbon fiber, glass fiber or aramid fiber; these materials have extremely high tensile strength and compressive strength, which can significantly improve the overall mechanical strength of the cable.

[0029] like Figures 1 to 4 As shown, as a preferred embodiment, the outer sheath 6 of the composite cable is made of abrasion-resistant and weather-resistant materials, namely thermoplastic elastomers or polyurethane. Thermoplastic elastomers or polyurethanes have excellent abrasion resistance, which can significantly improve the cable's abrasion resistance and extend its service life. Thermoplastic elastomers or polyurethanes have good weather resistance, which can resist the erosion of ultraviolet rays, ozone and other atmospheric factors, ensuring the long-term stable operation of the cable in the outdoor environment.

[0030] like Figures 1 to 4As shown, as a preferred embodiment, a shielding layer is provided between the outer sheath 6 of the composite cable and the reinforcing layer 5 of the composite cable. The shielding layer is composed of metal braided wire or metal foil. The shielding layer can effectively block external electromagnetic interference, improve the electromagnetic compatibility of the cable, and ensure that the power cable 2 and the control cable 3 work normally in complex electromagnetic environments.

[0031] like Figures 1 to 4 As shown, as a preferred embodiment, multiple sets of power cables 2 are provided with reinforcing ribs 7 in the middle; the setting of reinforcing ribs 7 can significantly improve the mechanical strength of power cables 2, especially in the middle of the cable, and enhance the overall structural stability of the cable.

[0032] The composite cable of this utility model can be installed, connected or set up in a common mechanical way, and can be implemented as long as it can achieve its beneficial effect.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A composite cable, characterized by include: Composite cable outer sheaths, power cables, and control cables; The composite cable outer sheath includes a composite cable insulation layer, a composite cable reinforcing layer wrapped around the composite cable insulation layer, and a composite cable outer sheath wrapped around the composite cable reinforcing layer. Multiple sets of the power cables are disposed inside the composite cable insulation layer, and the control cable is disposed at a position adjacent to the composite cable insulation layer between two sets of adjacent power cables. A shielding layer is provided between the outer sheath of the composite cable and the reinforcing layer of the composite cable, and the shielding layer is composed of metal braided wire or metal foil. The multiple sets of power cables are equipped with reinforcing ribs in the middle.

2. A composite cable as claimed in claim 1, characterized in that The power cable includes a power cable conductor, which is a first copper conductor. The power cable conductor is wrapped with a power cable conductor insulation layer, which is a first polyester tape. The power cable conductor insulation layer is wrapped with a power cable insulation layer, which is a first synthetic mica tape.

3. A composite cable as claimed in claim 1, wherein, The control cable includes a control cable conductor, which is a second copper conductor. The control cable conductor is wrapped with a control cable conductor insulation layer, which is a second polyester tape. The control cable conductor insulation layer is wrapped with a control cable insulation layer, which is a second synthetic mica tape.

4. A composite cable as described in claim 1, characterized in that, The insulation layer of the composite cable is made of polyvinyl chloride or cross-linked polyethylene.

5. A composite cable as claimed in claim 1, wherein, The composite cable reinforcement layer comprises at least one layer of fiber reinforcement material, which is selected from carbon fiber, glass fiber or aramid fiber.

6. A composite cable as described in claim 1, characterized in that, The outer sheath of the composite cable is made of wear-resistant and weather-resistant materials, which are thermoplastic elastomers or polyurethane.