Limiting structure for electronic detonator wire conductor production

CN224745515UActive Publication Date: 2026-09-11JIANGXI JUFENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522174265.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-11
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0003]目前,现有的电子雷管线导体生产用限位结构存在一定的不足,部分限位结构采用简单的夹具进行固定,这种方式难以根据线导体的直径进行灵活调节,对于不同规格的线导体需要更换不同的夹具,操作繁琐,降低了生产效率,而且,一些限位结构在对线导体进行限位时,容易出现线导体偏移、晃动的情况,影响了加工的精度,进而可能导致电子雷管的性能不稳定,此外,现有的限位结构大多结构复杂,不便于安装和维护,增加了生产成本和后期的维护难度;

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Abstract

The utility model provides a kind of electronic detonator wire conductor production with limiting structure, it is related to electronic detonator production equipment technical field, including limiting disc subassembly, limiting disc subassembly is by guide pulley disc and the side plate being set at both sides constitute, further include;Counterweight subassembly, counterweight subassembly is by the counterweight sleeve being set in guide pulley disc constitutes, counterweight sleeve is provided with undulating plate, undulating plate is annular distribution, and the included angle between adjacent two undulating plates is equal, counterweight sleeve is provided with counterweight ball, by counterweight subassembly through the counterweight sleeve in guide pulley disc, annular distribution undulating plate and counterweight ball cooperation, utilize the inertia balance generated by the movement of ball between undulating plate, can offset centrifugal fluctuation when guide pulley disc rotates, undulating plate of equal distribution makes counterweight more evenly, enhance guide pulley disc rotation stability, reduce the position deviation generated due to vibration of wire conductor, guarantee limiting precision, improve the stability of processing process.
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Description

Technical Field

[0001] This utility model relates to the field of electronic detonator production equipment technology, and in particular to a limiting structure for the production of electronic detonator wire conductors. Background Technology

[0002] In the production process of electronic detonators, the processing of the wire conductor is a crucial step. The wire conductor needs to go through multiple processes such as cutting, welding, and coating. During these processes, the wire conductor must be precisely positioned to ensure processing quality.

[0003] Currently, existing limiting structures for the production of electronic detonator conductors have certain shortcomings. Some limiting structures use simple clamps for fixation, which makes it difficult to flexibly adjust according to the diameter of the conductor. Different clamps need to be changed for different specifications of conductors, which is cumbersome and reduces production efficiency. Moreover, some limiting structures are prone to conductor offset and wobbling when limiting the conductor, affecting the processing accuracy and potentially leading to unstable performance of the electronic detonator. In addition, most existing limiting structures are complex, making them inconvenient to install and maintain, increasing production costs and the difficulty of later maintenance.

[0004] Therefore, this utility model proposes a limiting structure for the production of electronic detonator conductors. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a limiting structure for the production of electronic detonator conductors.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a limiting structure for the production of electronic detonator wire conductors, including a limiting disk assembly, the limiting disk assembly being composed of a guide wheel disk and side plates disposed on both sides, and further comprising;

[0007] The counterweight assembly consists of a counterweight sleeve disposed inside the guide wheel disk. The counterweight sleeve is provided with a wave plate, which is arranged in a ring and the included angle between two adjacent wave plates is equal. The counterweight sleeve is also provided with counterweight balls.

[0008] Furthermore, the guide wheel disk has three limiting grooves, and the distance between two adjacent limiting grooves is equal.

[0009] The beneficial effects of adopting the above-mentioned further solution are: the three limiting grooves on the guide wheel can simultaneously limit the position of multiple rows of conductors, and the equal spacing design ensures the stability of the position between conductors, avoids mutual entanglement or interference, and improves the orderliness of synchronous processing. This structure not only increases the processing volume per batch, but also ensures that the limiting accuracy of each conductor is consistent, effectively improving production efficiency and product quality stability, and adapting to the production needs of multiple parallel lines.

[0010] Furthermore, a connecting shaft penetrating the side plate is provided inside the counterweight sleeve, and the connecting shaft is rotatably connected inside the counterweight sleeve. The diameter of the counterweight sleeve is smaller than the diameter of the guide wheel disc.

[0011] The beneficial effects of adopting the above-mentioned further solution are: the connecting shaft passes through the side plate and is rotatably connected to the counterweight sleeve, which can support the stable rotation of the guide wheel disk and reduce the sway during rotation. The diameter of the counterweight sleeve is smaller than that of the guide wheel disk, which not only ensures that the counterweight structure is compactly embedded without occupying extra space, but also optimizes the rotational inertia of the guide wheel disk through its own gravity distribution, so that the conductor moves more smoothly in the limiting groove, avoids positional deviation caused by unstable rotation, and improves processing stability.

[0012] Furthermore, both sides of the connecting shaft are provided with adapter adjustment frames. The adapter adjustment frame consists of a sliding snap-fit ​​seat that is snapped into the connecting shaft and a column. The sliding snap-fit ​​seat is slidably connected to the column.

[0013] The beneficial effects of adopting the above-mentioned further solution are: the adapter adjustment brackets on both sides of the connecting shaft can flexibly adjust the height position of the guide wheel disk through the sliding engagement of the sliding snap-fit ​​seat and the column, so as to meet the conductor limit requirements of different processing scenarios. The snap-fit ​​design of the sliding snap-fit ​​seat and the connecting shaft not only ensures the connection is stable, but also facilitates quick disassembly and maintenance, making the overall structure more adaptable, the operation more convenient, and improving the versatility and flexibility of the limit structure.

[0014] Furthermore, the column is provided with spiral elastic plates on both the upper and lower sides of the sliding contact seat, and the diameter of the spiral elastic plates is adapted to the diameter of the column and the sliding contact seat.

[0015] The beneficial effects of adopting the above-mentioned further solution are: the spiral elastic plates on the upper and lower parts of the column are adapted to the diameter of the column and the sliding locking seat, which can form an elastic constraint on the sliding locking seat. When adjusting the height, the elastic plates can buffer the sliding impact and avoid hard collision damage to the parts; after adjustment, they provide continuous elastic pressure, stabilize the position of the locking seat, and prevent it from shifting due to vibration. This design not only ensures the flexibility of adjustment, but also enhances the structural stability and extends the service life of the parts.

[0016] Furthermore, the bottom of the column is provided with a mounting base plate, and the mounting base plate has mounting holes distributed in a ring, with the included angle between two adjacent mounting holes being equal.

[0017] The beneficial effects of adopting the above-mentioned further solution are as follows: the mounting base plate at the bottom of the column is firmly fixed through the ring-shaped mounting holes, the even angle design makes the force uniform and avoids excessive local force that may cause structural displacement, the ring layout of the mounting holes is suitable for various installation scenarios, facilitates disassembly and is convenient, and can quickly complete the positioning and fixing of the overall structure, enhances the stability and adaptability of equipment installation, provides reliable support for the limit components, and ensures the stable operation of the limit work.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] In this invention, the counterweight assembly, through the counterweight sleeve inside the guide wheel disk, the annularly distributed wave plates, and the counterweight balls, utilizes the inertial balance generated by the movement of the balls between the wave plates to counteract the centrifugal force fluctuations during the rotation of the guide wheel disk. The evenly distributed wave plates make the counterweight more uniform, enhance the rotational stability of the guide wheel disk, reduce the positional displacement of the conductor caused by vibration, ensure the limiting accuracy, and improve the smoothness of the processing. Attached Figure Description

[0020] Figure 1 This is a front view of a limiting structure for the production of electronic detonator conductors according to this utility model;

[0021] Figure 2 This is an exploded view of a limiting structure for the production of an electronic detonator conductor according to this utility model;

[0022] Figure 3 This is a structural diagram of the limiting disk assembly in a limiting structure for the production of electronic detonator conductors according to this utility model;

[0023] Figure 4 This is a cross-sectional view of the limiting disk assembly in the limiting structure for the production of electronic detonator conductors according to this utility model.

[0024] Figure 5 This is a structural diagram of the adapter adjustment frame in the limiting structure for the production of electronic detonator conductors according to this utility model.

[0025] Figure Labels

[0026] 1. Adapter adjustment frame; 11. Column; 12. Sliding snap-fit ​​seat; 13. Mounting base plate; 131. Mounting hole; 14. Spiral elastic sheet;

[0027] 2. Limiting plate assembly; 21. Guide wheel plate; 211. Limiting groove; 212. Side plate;

[0028] 3. Counterweight assembly; 31. Counterweight sleeve; 32. Connecting shaft; 33. Wave plate; 34. Counterweight ball bearings. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figures 1-5 As shown, this utility model provides a technical solution: a limiting structure for the production of electronic detonator wire conductors, including a limiting disk assembly 2, which is composed of a guide wheel disk 21 and side plates 212 disposed on both sides, and also includes;

[0031] The counterweight assembly 3 consists of a counterweight sleeve 31 disposed inside the guide wheel disk 21. A wave plate 33 is disposed inside the counterweight sleeve 31. The wave plates 33 are arranged in a ring, and the included angle between adjacent wave plates 33 is equal. Counterweight balls 34 are disposed inside the counterweight sleeve 31. Through the counterweight assembly 3, the counterweight sleeve 31, the ring-shaped wave plates 33, and the counterweight balls 34 within the guide wheel disk 21 cooperate to generate inertial balance by utilizing the movement of the balls between the wave plates 33. This counteracts the centrifugal force fluctuations during the rotation of the guide wheel disk 21. The evenly distributed wave plates 33 make the counterweight more uniform, enhancing the rotational stability of the guide wheel disk 21, reducing the positional displacement of the conductor caused by vibration, ensuring limiting accuracy, and improving the smoothness of the processing.

[0032] The guide wheel 21 has three limiting grooves 211, and the spacing between two adjacent limiting grooves 211 is equal. The three limiting grooves 211 on the guide wheel 21 can simultaneously limit the position of multiple rows of conductors. The equal spacing design ensures the stability of the position between conductors, avoids mutual entanglement or interference, and improves the orderliness of synchronous processing. This structure increases the processing volume per batch and ensures that the limiting accuracy of each conductor is consistent, effectively improving production efficiency and product quality stability, and adapting to the production needs of multiple parallel lines.

[0033] A connecting shaft 32 is provided inside the counterweight sleeve 31, which passes through the side plate 212. The connecting shaft 32 is rotatably connected inside the counterweight sleeve 31. The diameter of the counterweight sleeve 31 is smaller than the diameter of the guide wheel disk 21. The connecting shaft 32 passes through the side plate 212 and is rotatably connected to the counterweight sleeve 31, which can support the stable rotation of the guide wheel disk 21 and reduce the sway during rotation. The diameter of the counterweight sleeve 31 is smaller than that of the guide wheel disk 21, which not only ensures that the counterweight structure is compactly embedded without occupying extra space, but also optimizes the rotational inertia of the guide wheel disk 21 through its own gravity distribution, so that the conductor moves more smoothly in the limiting groove 211, avoids positional deviation caused by unstable rotation, and improves processing stability.

[0034] Both sides of the connecting shaft 32 are provided with an adapter adjustment frame 1. The adapter adjustment frame 1 consists of a sliding snap-fit ​​seat 12 that is snapped into the connecting shaft 32 and a column 11. The sliding snap-fit ​​seat 12 is slidably connected to the column 11. The adapter adjustment frames 1 on both sides of the connecting shaft 32 can flexibly adjust the height position of the guide wheel 21 through the sliding engagement of the sliding snap-fit ​​seat 12 and the column 11 to meet the conductor limiting requirements of different processing scenarios. The snap-fit ​​design between the sliding snap-fit ​​seat 12 and the connecting shaft 32 ensures a stable connection and facilitates quick disassembly and maintenance, making the overall structure more adaptable, easier to operate, and improving the versatility and flexibility of the limiting structure.

[0035] Helical elastic plates 14 are provided on both the upper and lower sides of the sliding contact seat 12 on the column 11. The diameter of the helical elastic plates 14 is adapted to the diameter of the column 11 and the sliding contact seat 12. The helical elastic plates 14 on the upper and lower sides of the column 11 are adapted to the diameter of the column 11 and the sliding contact seat 12, which can form an elastic constraint on the sliding contact seat 12. When adjusting the height, the elastic plates can buffer the sliding impact and avoid hard collision damage to the components. After adjustment, they provide continuous elastic pressure, stabilize the position of the contact seat, and prevent it from shifting due to vibration. This design not only ensures the flexibility of adjustment, but also enhances the structural stability and extends the service life of the components.

[0036] The bottom of the column 11 is provided with a mounting base plate 13, on which mounting holes 131 are provided. The mounting holes 131 are arranged in a ring, and the included angle between two adjacent mounting holes 131 is equal. The mounting base plate 13 at the bottom of the column 11 is stably fixed through the ring-shaped mounting holes 131. The equal included angle design makes the force uniform and avoids excessive local force that may cause structural displacement. The ring layout of the mounting holes 131 is suitable for various installation scenarios, facilitates disassembly and is convenient, and can quickly complete the positioning and fixing of the overall structure. It enhances the stability and adaptability of the equipment installation, provides reliable support for the limit components, and ensures the stable operation of the limit function.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A limiting structure for the production of electronic detonator conductors, comprising a limiting disk assembly (2), the limiting disk assembly (2) consisting of a guide wheel disk (21) and side plates (212) disposed on both sides, characterized in that, it further comprises... include: The counterweight assembly (3) consists of a counterweight sleeve (31) disposed inside the guide wheel disk (21). A wave plate (33) is disposed inside the counterweight sleeve (31). The wave plate (33) is arranged in a ring and the included angle between two adjacent wave plates (33) is equal. A counterweight ball (34) is disposed inside the counterweight sleeve (31).

2. The limiting structure for producing electronic detonator wire conductors according to claim 1, characterized in that: The guide wheel disk (21) has three limiting grooves (211), and the distance between two adjacent limiting grooves (211) is equal.

3. The limiting structure for producing electronic detonator wire conductors according to claim 1, characterized in that: The counterweight sleeve (31) is provided with a connecting shaft (32) that passes through the side plate (212). The connecting shaft (32) is rotatably connected inside the counterweight sleeve (31). The diameter of the counterweight sleeve (31) is smaller than the diameter of the guide wheel disc (21).

4. The limiting structure for producing electronic detonator wire conductors according to claim 3, characterized in that: Both sides of the connecting shaft (32) are provided with an adapter adjustment frame (1). The adapter adjustment frame (1) consists of a sliding snap-fit ​​seat (12) that is snapped into the connecting shaft (32) and a column (11). The sliding snap-fit ​​seat (12) is slidably connected to the column (11).

5. The limiting structure for producing an electronic detonator conductor according to claim 4, characterized in that: The column (11) is provided with spiral elastic plates (14) on both the upper and lower sides of the sliding contact seat (12), and the diameter of the spiral elastic plates (14) is adapted to the diameter of the column (11) and the sliding contact seat (12).

6. The limiting structure for producing an electronic detonator conductor according to claim 5, characterized in that: The bottom of the column (11) is provided with a mounting base plate (13), and the mounting base plate (13) is provided with mounting holes (131). The mounting holes (131) are arranged in a ring, and the included angle between two adjacent mounting holes (131) is equal.