Glass insulator cementing device

CN224745532UActive Publication Date: 2026-09-11SHANDONG JINHAO ELECTRIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522244246.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-11
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0004]为了克服现有技术的上述缺陷,本实用新型提供一种玻璃绝缘子水泥胶装设备,以解决现有玻璃绝缘子的胶装步骤繁琐,耗费大量的人力物力的问题

Benefits of technology

本实用新型通过将钢脚、铁帽、玻璃绝缘体分别装夹在第一气动夹具、第二气动夹具和第三气动夹具上,再通过第三伸缩气缸将第一定量注胶器和第二定量注胶器伸向玻璃绝缘体和铁帽,并定量注胶,接着,由第一伸缩气缸、第二伸缩气缸将钢脚、铁帽与玻璃绝缘体胶装在一起,可同时将钢脚、铁帽、玻璃绝缘体进行胶装,减轻了工作人员的负担,降低了人力物力的消耗。

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Abstract

The utility model discloses a kind of glass insulator cement glue equipment, it is related to glass insulator gluing technical field, including support, the top and bottom of support are respectively fixedly installed with top cover and base, the middle portion of support is slidably installed with first mounting bracket and second mounting bracket, first mounting bracket is fixedly connected with second mounting bracket, first clamping piece for clamping steel foot is provided on top cover, the utility model is by being respectively clamped in first pneumatic clamp, second pneumatic clamp and third pneumatic clamp with steel foot, iron cap, glass insulator, then first quantitative glue injector and second quantitative glue injector are stretched to glass insulator and iron cap by third telescopic cylinder, and quantitative glue is injected, then, steel foot, iron cap and glass insulator are glued together by first telescopic cylinder, second telescopic cylinder, steel foot, iron cap, glass insulator can be glued simultaneously, reduce the burden of staff, reduce the consumption of manpower and material resources.
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Description

Technical Field

[0001] This utility model relates to the field of glass insulator bonding technology, and more specifically, to a glass insulator cement bonding equipment. Background Technology

[0002] Glass insulators are devices that provide insulation and mechanical support between transmission lines and towers, ensuring the safe transmission of electricity. A glass insulator consists of a glass insulating component, an iron cap, and steel feet. The iron cap and steel feet are installed together with the glass insulating component by hardening with cement adhesive.

[0003] However, in the traditional glass insulator gluing process, workers pour cement adhesive into the steel cap and glass insulator, and the iron cap and steel foot need to be glued to the glass insulator in several steps, which increases the gluing steps of the glass insulator and consumes a lot of manpower and resources. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a cement bonding equipment for glass insulators, so as to solve the problem that the bonding process of existing glass insulators is cumbersome and consumes a lot of manpower and resources.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cement bonding device for glass insulators, including a bracket, a top cover and a base fixedly installed at the top and bottom of the bracket respectively, a first mounting frame and a second mounting frame slidably installed in the middle of the bracket, the first mounting frame and the second mounting frame being fixedly connected, a first clamping member for clamping steel feet provided on the top cover, a second clamping member for clamping iron caps provided on the second mounting frame, a third pneumatic clamp for clamping glass insulators provided on the first mounting frame, and an injection assembly and a shaking assembly also provided on the bracket.

[0006] Preferably, the dispensing assembly includes a connecting frame, which is fixedly mounted on a bracket. A third telescopic cylinder is provided on the connecting frame, and a fixed frame is fixed to the telescopic end of the third telescopic cylinder. A first metering dispensing device and a second metering dispensing device are respectively installed at the upper and lower ends of the fixed frame.

[0007] Preferably, the first clamping member includes a first telescopic cylinder mounted on the top cover, a first rotary cylinder is mounted on the telescopic end of the first telescopic cylinder, and a first pneumatic clamp is mounted on the rotary end of the first rotary cylinder.

[0008] Preferably, the second clamping member includes a second telescopic cylinder mounted on a second mounting bracket, a second rotary cylinder is mounted on the telescopic end of the second telescopic cylinder, and a second pneumatic clamp is mounted on the rotary end of the second rotary cylinder.

[0009] Preferably, the vibration component includes a fixed plate, which is fixedly mounted on a bracket. A motor is fixedly mounted on the fixed plate, and two discs are rotatably mounted on the fixed plate. A round rod is fixedly connected to the eccentric end between the two discs. A transmission rod is rotatably mounted on the round rod, and a connecting seat is rotatably mounted at the bottom end of the transmission rod. The connecting seat is fixedly mounted on a first mounting bracket.

[0010] Preferably, the distance between the two first metering dispensers is greater than the vertical range of motion of the first mounting bracket.

[0011] Preferably, there are two transmission rods and two connecting seats, which are symmetrically arranged on the front and rear sides of the first mounting frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention involves clamping a steel foot, an iron cap, and a glass insulator onto a first, second, and third pneumatic clamp, respectively. A third telescopic cylinder then extends a first and a second metering glue applicator towards the glass insulator and the iron cap, metering the glue. The first and second telescopic cylinders then glue the steel foot, iron cap, and glass insulator together, allowing for simultaneous gluing of all components. This reduces the workload for workers and lowers the consumption of manpower and resources.

[0013] This invention enables the metered injection of adhesive into the iron cap and glass insulator by adjusting the first and second metered adhesive injectors, preventing adhesive overflow and eliminating the need to clean up excess adhesive, thus improving the bonding efficiency of glass insulators.

[0014] This invention, through the setting of a first rotary cylinder and a second rotary cylinder, allows the steel foot and iron cap to be rotated after being glued together with the glass insulator using adhesive material, so that the adhesive material can be evenly distributed on the contact surface.

[0015] After the first and second metering glue injectors inject glue into the iron cap and glass insulator, the first and second mounting brackets can be moved up and down synchronously by the shaking component to make the glue surface flat and avoid local accumulation or depression of the glue, thereby improving the glue application quality of the glass insulator. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural view of the cement bonding equipment for glass insulators described in this utility model; Figure 2 This is a front view of the structure of the cement bonding equipment for glass insulators described in this utility model; Figure 3 This is a schematic diagram of the relevant structure of the glue injection assembly of this utility model; Figure 4 This is a front view of the relevant structures of the first and second clamping members of this utility model; Figure 5 This is a schematic diagram of the relevant structure of the shaking component of this utility model.

[0017] Figure label: 1. Bracket; 2. Base; 3. Top cover; 4. First mounting bracket; 5. Second mounting bracket; 6. First clamping component; 61. First telescopic cylinder; 62. First rotary cylinder; 63. First pneumatic clamp; 7. Second clamping component; 71. Second telescopic cylinder; 72. Second rotary cylinder; 73. Second pneumatic clamp; 8. Third pneumatic clamp; 9. Steel foot; 10. Iron cap; 11. Glass insulator; 12. Glue injection assembly; 121. Connecting bracket; 122. Third telescopic cylinder; 123. Fixing bracket; 124. First metering glue injector; 125. Second metering glue injector; 13. Vibration assembly; 131. Fixing plate; 132. Motor; 133. Disc; 134. Round rod; 135. Transmission rod; 136. Connecting seat. Detailed Implementation

[0018] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0019] As attached Figure 1 To be continued Figure 4 This utility model provides a cement bonding device for glass insulators, including a bracket 1. A top cover 3 and a base 2 are fixedly installed on the top and bottom of the bracket 1, respectively. A first mounting frame 4 and a second mounting frame 5 are slidably installed in the middle of the bracket 1. The first mounting frame 4 and the second mounting frame 5 are fixedly connected. A first clamping member 6 for clamping steel feet 9 is provided on the top cover 3. A second clamping member 7 for clamping iron caps 10 is provided on the second mounting frame 5. A third pneumatic clamp 8 for clamping glass insulators 11 is provided on the first mounting frame 4. The bracket 1 is also provided with an injection assembly 12 and a shaking assembly 13. The injection assembly 12 can inject adhesive into the iron caps 10 and glass insulators 11. The first clamping member 6 and the second clamping member 7 can move the steel feet 9 and iron caps 10 toward the glass insulators 11.

[0020] Preferably, the glue injection assembly 12 includes a connecting frame 121, which is fixedly mounted on the bracket 1. A third telescopic cylinder 122 is provided on the connecting frame 121. A fixing frame 123 is fixed to the telescopic end of the third telescopic cylinder 122. A first quantitative glue injector 124 and a second quantitative glue injector 125 are respectively installed at the upper and lower ends of the fixing frame 123.

[0021] The third telescopic cylinder 122 can move the first quantitative glue injector 124 closer to or further away from the iron cap 10 and the glass insulator 11 to avoid affecting the gluing of the glass insulator. The first quantitative glue injector 124 and the second quantitative glue injector 125 are existing quantitative glue injecting devices, which will not be described in detail here. Before assembling the glass insulator, by adjusting the first quantitative glue injector 124 and the second quantitative glue injector 125, the glue can be quantitatively injected into the iron cap 10 and the glass insulator 11 to prevent the glue from overflowing. This avoids the step of cleaning excess glue and improves the gluing efficiency of the glass insulator.

[0022] Preferably, the first clamping member 6 includes a first telescopic cylinder 61 mounted on the top cover 3, a first rotary cylinder 62 mounted on the telescopic end of the first telescopic cylinder 61, and a first pneumatic clamp 63 mounted on the rotary end of the first rotary cylinder 62.

[0023] Preferably, the second clamping member 7 includes a second telescopic cylinder 71 mounted on the second mounting bracket 5, a second rotary cylinder 72 is mounted on the telescopic end of the second telescopic cylinder 71, and a second pneumatic clamp 73 is mounted on the rotary end of the second rotary cylinder 72.

[0024] The first telescopic cylinder 61 and the second telescopic cylinder 71 are used to move the steel foot 9 and the iron cap 10 closer to or away from the glass insulator 11. The first pneumatic clamp 63 and the second pneumatic clamp 73 are used to clamp the steel foot 9 and the iron cap 10 respectively. With the setting of the first rotary cylinder 62 and the second rotary cylinder 72, the steel foot 9 and the iron cap 10 can be rotated after being glued together with the glass insulator 11 with adhesive, so that the adhesive can be evenly distributed on the contact surface.

[0025] Specifically, during the gluing process, the steel foot 9, iron cap 10, and glass insulator 11 are first clamped onto the first pneumatic clamp 63, the second pneumatic clamp 73, and the third pneumatic clamp 8, respectively. The first quantitative glue applicator 124 and the second quantitative glue applicator 125 are extended toward the glass insulator 11 and the iron cap 10 by the third telescopic cylinder 122, and glue is applied in a quantitative manner. Then, the first telescopic cylinder 61 and the second telescopic cylinder 71 glue the steel foot 9, iron cap 10 and glass insulator 11 together. Finally, the glass insulator is removed from the third pneumatic clamp 8 and placed on the support frame to wait for the glue to dry and harden.

[0026] Further embodiments, such as Figure 5 As shown, the vibration assembly 13 includes a fixing plate 131, which is fixedly mounted on the bracket 1. A motor 132 is fixedly mounted on the fixing plate 131. Two discs 133 are rotatably mounted on the fixing plate 131. A round rod 134 is fixedly connected to the eccentric end between the two discs 133. A transmission rod 135 is rotatably mounted on the round rod 134. A connecting seat 136 is rotatably mounted at the bottom end of the transmission rod 135. The connecting seat 136 is fixedly mounted on the first mounting bracket 4.

[0027] Preferably, the distance between the two first metering dispensing nozzles 124 is greater than the vertical range of motion of the first mounting bracket 4.

[0028] Preferably, there are two transmission rods 135 and two connecting seats 136, which are symmetrically arranged on the front and rear sides of the first mounting bracket 4.

[0029] Specifically, after the first metering glue injector 124 and the second metering glue injector 125 inject glue into the iron cap 10 and the glass insulator 11, the disc 133 can be driven to rotate by the motor 132. The round rod 134, together with the transmission rod 135, can drive the first mounting frame 4 and the second mounting frame 5 to move up and down synchronously, which can make the surface of the glue flat and avoid the local accumulation or depression of the glue, thereby improving the glue application quality of the glass insulator.

[0030] The power devices in the above embodiments are all existing technologies and are controlled by existing control systems through program commands, so they will not be described in detail here.

[0031] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. In conclusion, the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glass insulator cementing apparatus, characterized by, The bracket (1) includes a top cover (3) and a base (2) fixedly installed at the top and bottom of the bracket (1), respectively. A first mounting bracket (4) and a second mounting bracket (5) are slidably installed in the middle of the bracket (1). The first mounting bracket (4) and the second mounting bracket (5) are fixedly connected. A first clamping member (6) for clamping the steel foot (9) is provided on the top cover (3). A second clamping member (7) for clamping the iron cap (10) is provided on the second mounting bracket (5). A third pneumatic clamp (8) for clamping the glass insulator (11) is provided on the first mounting bracket (4). An adhesive injection assembly (12) and a shaking assembly (13) are also provided on the bracket (1).

2. The glass insulator cementing apparatus according to claim 1, wherein The dispensing assembly (12) includes a connecting frame (121), which is fixedly mounted on the bracket (1). A third telescopic cylinder (122) is provided on the connecting frame (121). A fixing frame (123) is fixed to the telescopic end of the third telescopic cylinder (122). A first quantitative dispensing device (124) and a second quantitative dispensing device (125) are respectively installed at the upper and lower ends of the fixing frame (123).

3. The cement bonding equipment for glass insulators according to claim 1, characterized in that, The first clamping member (6) includes a first telescopic cylinder (61) mounted on the top cover (3), a first rotary cylinder (62) is mounted on the telescopic end of the first telescopic cylinder (61), and a first pneumatic clamp (63) is mounted on the rotary end of the first rotary cylinder (62).

4. The glass insulator cementing apparatus according to claim 3, wherein The second clamping member (7) includes a second telescopic cylinder (71) mounted on a second mounting bracket (5), a second rotary cylinder (72) is mounted on the telescopic end of the second telescopic cylinder (71), and a second pneumatic clamp (73) is mounted on the rotary end of the second rotary cylinder (72).

5. The glass insulator cementing apparatus according to claim 2, wherein The shaking component (13) includes a fixing plate (131), which is fixedly mounted on a bracket (1). A motor (132) is fixedly mounted on the fixing plate (131). Two discs (133) are rotatably mounted on the fixing plate (131). A round rod (134) is fixedly connected to the eccentric end between the two discs (133). A transmission rod (135) is rotatably mounted on the round rod (134). A connecting seat (136) is rotatably mounted at the bottom end of the transmission rod (135). The connecting seat (136) is fixedly mounted on the first mounting bracket (4).

6. The glass insulator cementing apparatus according to claim 5, wherein The distance between the two first metering dispensers (124) is greater than the vertical range of motion of the first mounting bracket (4).

7. The glass insulator cementing apparatus according to claim 5, wherein There are two transmission rods (135) and two connecting seats (136), which are symmetrically arranged on the front and rear sides of the first mounting bracket (4).