A photovoltaic module laminator

Abstract

The utility model discloses a kind of photovoltaic module laminators, it is related to photovoltaic module processing technical field.The utility model includes processing base and mounting plate, mounting plate is welded on the upper surface of processing base, and mounting plate is concave plate body structure, and electric lifting rod is fixedly installed on the lower surface of mounting plate, and the lower surface of electric lifting rod is welded with connecting plate, and the lower surface of connecting plate is evenly welded with connecting rod on circumferential side, and the lower surface of four connecting rods is commonly welded with positioning frame, and the lower surface of positioning frame is in contact with photovoltaic module, and mounting groove is set in the lower surface of connecting plate, and ball screw is rotatably installed in mounting groove inside, and driving motor is fixedly installed on the front surface of connecting plate.The utility model passes through ball screw, driving motor and pressing roller structure, to drive pressing roller to roll back and forth on photovoltaic module and press, more comprehensive pressing lamination is carried out when photovoltaic module is assembled, and the processing and assembly effect of device use is improved.

Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic module processing technology, and in particular relates to a photovoltaic module laminator. Background Technology

[0002] Photovoltaic modules generally refer to solar cell modules. Because the output voltage of a single solar cell is relatively low, and the electrodes of unencapsulated cells are prone to detachment due to environmental influences, a certain number of individual cells must be sealed in series and parallel to form a solar cell module to prevent corrosion of the cell electrodes and interconnects. In addition, encapsulation also prevents the cells from breaking and facilitates outdoor installation. The quality of encapsulation determines the lifespan and reliability of the solar cell module.

[0003] In the existing technology, the pressing device for photovoltaic module processing has a relatively simple structure, which is prone to insufficient pressing during module lamination, resulting in certain gaps between modules during assembly. Therefore, a photovoltaic module laminating machine is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic module laminator to solve existing problems.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a photovoltaic module laminator, comprising a processing base and an mounting plate. The mounting plate is welded to the upper surface of the processing base and has a concave plate structure. An electric lifting rod is fixedly mounted on the lower surface of the mounting plate. A connecting plate is welded to the lower surface of the electric lifting rod. Connecting rods are welded to the periphery of the lower surface of the connecting plate. A positioning frame is welded to the lower surface of the four connecting rods. The lower surface of the positioning frame contacts the photovoltaic module. An installation groove is formed on the lower surface of the connecting plate. A ball screw is rotatably mounted inside the installation groove. A drive motor is fixedly mounted on the front surface of the connecting plate.

[0006] Furthermore, one end of the ball screw penetrates through a surface inside the mounting groove and extends to the outside of the connecting plate, and the output end of the drive motor is connected to the keyway of one end of the ball screw.

[0007] Furthermore, the ball screw has a threaded screw nut on its peripheral side, and the screw nut is slidably connected to the mounting groove.

[0008] Furthermore, the lower end of the lead screw nut extends outside the mounting groove, and a mounting rod is welded to the lower end of the lead screw nut.

[0009] Furthermore, a mounting frame is welded to the lower end of the mounting rod, and a connecting shaft is rotatably mounted inside the mounting frame.

[0010] Furthermore, the mounting frame is disposed inside the positioning frame, and a pressing roller is mounted on the peripheral side of the connecting shaft, the peripheral side of the pressing roller being in contact with the photovoltaic module.

[0011] Furthermore, a controller is fixedly mounted on the upper surface of the mounting plate, and the controller is electrically connected to the electric lifting rod and the drive motor respectively.

[0012] This utility model has the following beneficial effects: This invention utilizes a structure consisting of a ball screw, a drive motor, and a pressing roller. This allows for easy adjustment of the positioning frame to ensure contact with the photovoltaic module when the electric lifting rod lifts the connecting plate, thus securing the photovoltaic module to the processing base. The controller then activates the drive motor, controlling its forward and reverse rotation to synchronize the rotation of the ball screw. The screw nut moves back and forth on the ball screw, causing the pressing roller to roll and press against the photovoltaic module, resulting in more comprehensive pressing and bonding during assembly and improving the processing and assembly efficiency of the device.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a photovoltaic module laminator according to the present invention; Figure 2 This is a top view of a photovoltaic module laminator according to the present invention. Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA; Figure 4 This is a front view structural diagram of a photovoltaic module laminator according to the present invention.

[0016] The attached diagram lists the components represented by each number as follows: 1. Machining base; 2. Mounting plate; 3. Electric lifting rod; 4. Connecting plate; 5. Connecting rod; 6. Positioning frame; 7. Mounting groove; 8. Ball screw; 9. Drive motor; 10. Screw nut; 11. Mounting rod; 12. Mounting frame; 13. Coupling shaft; 14. Pressing roller; 15. Controller. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] Please see Figures 1-4 As shown, this utility model is a photovoltaic module laminator, including a processing base 1 and a mounting plate 2. The mounting plate 2 is welded to the upper surface of the processing base 1 and has a concave plate structure. An electric lifting rod 3 is fixedly installed on the lower surface of the mounting plate 2. A connecting plate 4 is welded to the lower surface of the electric lifting rod 3. Connecting rods 5 are welded to the periphery of the lower surface of the connecting plate 4. A positioning frame 6 is welded to the lower surface of the four connecting rods 5. The lower surface of the positioning frame 6 contacts the photovoltaic module. An installation groove 7 is opened on the lower surface of the connecting plate 4. A ball screw 8 is rotatably installed inside the installation groove 7. A drive motor 9 is fixedly installed on the front surface of the connecting plate 4. The forward and reverse rotation of the drive motor 9 is controlled so that the ball screw 8 rotates synchronously. At this time, the screw nut 10 moves back and forth on the ball screw 8, thereby driving the pressing roller 14 to roll and press back and forth on the photovoltaic module, so as to perform more comprehensive pressing and bonding during the assembly of the photovoltaic module and improve the processing and assembly effect of the device.

[0020] One end of the ball screw 8 passes through the inner surface of the mounting groove 7 and extends to the outer side of the connecting plate 4. The output end of the drive motor 9 is connected to the keyway of one end of the ball screw 8. The ball screw 8 has a threaded drive screw nut 10 on its circumferential side. The screw nut 10 is slidably connected to the mounting groove 7. The screw nut 10 is set as a block structure to facilitate sliding inside the mounting groove 7.

[0021] The lower end of the lead screw nut 10 extends to the outside of the mounting groove 7. A mounting rod 11 is welded to the lower end of the lead screw nut 10. A mounting frame 12 is welded to the lower end of the mounting rod 11. A connecting shaft 13 is rotatably mounted inside the mounting frame 12. The overall length of the mounting frame 12 is less than the width of the positioning frame 6, so that the pressing roller 14 can extend into the positioning frame 6 and be on the same plane as the lower surface of the positioning frame 6.

[0022] The mounting frame 12 is set inside the positioning frame 6. The pressing roller 14 is installed on the side of the connecting shaft 13. The side of the pressing roller 14 contacts the photovoltaic module. The controller 15 is fixedly installed on the upper surface of the mounting plate 2. The controller 15 is electrically connected to the electric lifting rod 3 and the drive motor 9 respectively, which facilitates the automatic control of the forward and reverse rotation of the drive motor 9 in the later stage. When the ball screw 8 rotates forward and reverse, it drives the screw nut 10 to move back and forth in the mounting groove 7, so that the pressing roller 14 moves back and forth on the photovoltaic module.

[0023] Please see Figures 1-4 As shown, this utility model is a photovoltaic module laminator. Its usage method is as follows: First, the photovoltaic module is placed on the processing base 1. Then, the electric lifting rod 3 is started by the controller 15 to drive the connecting plate 4 to rise and fall. The connecting plate 4 drives the positioning frame 6 to move, so that the lower surface of the positioning frame 6 contacts the photovoltaic module and fixes the photovoltaic module on the processing base 1. Then, the drive motor 9 is started by the controller 15, and the forward and reverse rotation of the drive motor 9 is controlled so that the ball screw 8 rotates synchronously. At this time, the screw nut 10 moves back and forth on the ball screw 8, thereby driving the pressing roller 14 to roll and press back and forth on the photovoltaic module, so as to perform more comprehensive pressing and bonding during the assembly of the photovoltaic module.

Claims

1. A photovoltaic module laminator, comprising a processing base (1) and a mounting plate (2), characterized in that: The mounting plate (2) is welded to the upper surface of the processing base (1). The mounting plate (2) is a concave plate structure. An electric lifting rod (3) is fixedly installed on the lower surface of the mounting plate (2). A connecting plate (4) is welded to the lower surface of the electric lifting rod (3). Connecting rods (5) are welded to the periphery of the lower surface of the connecting plate (4). A positioning frame (6) is welded to the lower surface of the four connecting rods (5). The lower surface of the positioning frame (6) is in contact with the photovoltaic module. An installation groove (7) is opened on the lower surface of the connecting plate (4). A ball screw (8) is rotatably installed inside the installation groove (7). A drive motor (9) is fixedly installed on the front surface of the connecting plate (4).

2. The photovoltaic module laminator according to claim 1, characterized in that, One end of the ball screw (8) passes through the inner surface of the mounting groove (7) and extends to the outside of the connecting plate (4). The output end of the drive motor (9) is connected to the keyway of one end of the ball screw (8).

3. A photovoltaic module laminator according to claim 2, characterized in that, The ball screw (8) has a screw nut (10) threaded on its circumferential side, and the screw nut (10) is slidably connected to the mounting groove (7).

4. A photovoltaic module laminator according to claim 3, characterized in that, The lower end of the lead screw nut (10) extends to the outside of the mounting groove (7), and a mounting rod (11) is welded to the lower end of the lead screw nut (10).

5. A photovoltaic module laminator according to claim 4, characterized in that, The mounting rod (11) is welded to a mounting frame (12) at its lower end, and a connecting shaft (13) is rotatably mounted inside the mounting frame (12).

6. A photovoltaic module laminator according to claim 5, characterized in that, The mounting frame (12) is set inside the positioning frame (6), and a pressing roller (14) is installed on the circumferential side of the connecting shaft (13), and the circumferential side of the pressing roller (14) is in contact with the photovoltaic module.

7. A photovoltaic module laminator according to claim 1, characterized in that, A controller (15) is fixedly installed on the upper surface of the mounting plate (2), and the controller (15) is electrically connected to the electric lifting rod (3) and the drive motor (9).

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