A low-sugar sandwich biscuit production center filling device

Abstract

The utility model relates to food processing technical field, and disclose a kind of low sugar sandwich biscuit production with sandwich device, including processing platform, the upper surface of processing platform is fixedly installed with support frame and belt conveyor, the inner wall of support frame is rotatably connected rotating column, and the circumferential surface of rotating column is fixedly connected with the conveying frame for the conveying of sandwich biscuit. The low sugar sandwich biscuit production with sandwich device, the accommodating groove of V-shaped structure is set, biscuit can be conveniently adhered to the inner wall of accommodating groove in inclined shape, so that two biscuits form V shape in accommodating groove, it is convenient to inject sandwich filling between two biscuits, and the blocking piece in accommodating groove can play a blocking role, prevent two biscuits from adhering together when biscuit is put into, ensure that two biscuits entering accommodating groove can adhere to two inner walls of accommodating groove respectively, and distribute in V shape, provide conditions for accurate injection of filling, so that filling can be smoothly injected between two biscuits.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to a sandwich device for producing low-sugar sandwich biscuits. Background Technology

[0002] Food processing is the process of altering the form, properties, flavor, and nutritional components of various edible raw materials through a series of physical, chemical, or biological methods to produce food that meets people's dietary needs and safety standards. Among them, sandwich cookies are a special baked food made by combining two or more cookies through a specific process and sandwiching a filling (such as cream, jam, chocolate sauce, etc.) in the middle. It combines the crispness of cookies with the sweetness of fillings and is widely popular in the market.

[0003] An existing patent (publication number: CN215270311U) discloses a sandwich biscuit production device, which relates to the biscuit production field. It includes a frame, a feeding mechanism, and a tray mechanism. The feeding mechanism includes a filling chamber, biscuit sheet feeding lines symmetrically arranged on both sides of the filling chamber, and a vertical cylinder. The filling chamber is connected to a conveying pump. Driven by the conveying pump, the filling chamber intermittently and quantitatively supplies filling. The vertical cylinder pushes the biscuit sheets in the gap between the two sides of the filling chamber into the slots through a U-shaped pusher plate. The tray drives the sandwich biscuit to rotate intermittently at a set angle, thereby effectively replacing manual labor and efficiently completing the sandwiching process of large-capacity sandwich biscuits.

[0004] During use, the aforementioned device intermittently supplies filling to the biscuits and then pushes the biscuit pieces into the slots. The disc drives the clamping rod to rotate and adjust the angle, thus transporting the biscuits and effectively replacing manual labor. However, during the process of injecting filling into the biscuits, because the filling is injected between the two biscuits, the two biscuits and the filling are not completely adhered and compacted. This can cause one or both biscuits to detach from the clamping during subsequent biscuit transportation, thus affecting the integrity of the overall sandwich biscuit. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a sandwich device for producing low-sugar sandwich biscuits, which has advantages such as improving production quality and solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sandwich device for producing low-sugar sandwich biscuits, comprising a processing platform, wherein a support frame and a belt conveyor are fixedly installed on the upper surface of the processing platform;

[0007] The inner wall of the support frame is rotatably connected to a rotating column. The circumferential surface of the rotating column is fixedly connected to a conveying frame for conveying sandwich cookies. The circumferential surface of the conveying frame forms multiple circumferentially distributed receiving slots. Each receiving slot has a V-shaped structure, and the inner wall of each receiving slot has a right-angled triangular block. The circumferential surface of the conveying frame is provided with two symmetrically arranged feeding components for feeding cookies into the receiving slots.

[0008] Each receiving slot has an extrusion plate attached to both inner walls. The bottom of each extrusion plate is rotatably connected to the inner wall of the corresponding receiving slot via a pivot. The conveying frame has multiple circumferentially distributed sliding cavities inside. Each sliding cavity has a sliding rod slidably connected inside. A top block is fixedly connected to the center of the circumferential surface of each sliding rod. Both ends of each top block are beveled. Each receiving slot has an arc-shaped groove on both inner walls that communicates with the adjacent sliding cavity. An arc-shaped plate is fixedly connected to the opposite side of every two adjacent extrusion plates. Each arc-shaped plate contacts the circumferential surface of the corresponding sliding rod. One end of each sliding rod is spherical. A feeding mechanism for supplying filling is provided between the conveying frame and the support frame.

[0009] Furthermore, each of the extrusion plates has a torsion spring fixedly connected to both sides of its bottom end, and the other end of each torsion spring is fixedly connected to the corresponding receiving groove.

[0010] The above scheme allows the torsion spring to use its deformation force to drive the extrusion plate to reset when the arc plate is not subjected to external force, making it easier to extrude the biscuit next time.

[0011] Furthermore, a spring is fixedly connected to one end of each slide rod, and each spring is fixedly connected to the inner wall of the corresponding sliding cavity.

[0012] With the above scheme, the spring can push the slide bar to reset in the sliding cavity through its deformation force.

[0013] Furthermore, the feeding mechanism includes a lead screw rotatably connected between the top wall and the bottom wall of the support frame, a shaped sliding member vertically slidably connected to one side of the corresponding conveying frame of the support frame, the shaped sliding member being threadedly connected to the lead screw, a core injection nozzle being fixedly installed at the upper end of the shaped sliding member, a feeding hose being fixedly connected to the upper end of the core injection nozzle, and the other end of the feeding hose being fixedly connected to an external feeding device.

[0014] With the above solution, the lead screw can drive the irregularly shaped sliding part to slide vertically under the drive of an external motor, and drive the filling nozzle to be located in the receiving groove, and inject the filling into the two biscuit parts of the receiving groove.

[0015] Furthermore, the bottom end of the irregularly shaped sliding member is fixedly connected to two top plates, both of which are beveled and respectively contact the spherical end of the corresponding sliding rod.

[0016] With the above scheme, the top plate can push the corresponding sliding rod during the vertical sliding of the irregular sliding part, so that the sliding rod slides in the corresponding sliding cavity and drives the top block to contact the arc plate, thereby driving the extrusion plate to rotate.

[0017] Furthermore, the feeding component includes a feeding frame fixedly connected to the support frame. There is a gap between the bottom end of the feeding frame and the conveying frame. The discharge point at the bottom end of the feeding frame corresponds to the receiving groove. A baffle is slidably inserted into the inclined surface. The bottom end of the baffle contacts the inner wall of the feeding frame. An electric push rod is fixedly installed on the inclined surface of the feeding frame. The output end of the electric push rod is fixedly connected to the upper end of the baffle.

[0018] The above scheme allows the feeding frame to guide the biscuits, which can be quantitatively fed into the feeding frame by external conveying equipment, thus achieving the feeding of biscuits. The electric push rod can push the baffle to close the bottom of the feeding frame, preventing the biscuits from entering the receiving tank during the filling process.

[0019] Furthermore, the feeding component also includes a vibrating motor fixedly installed on the inclined surface of the feeding frame.

[0020] The above scheme enables the vibration motor to generate vibration and transmit the vibration to the feeding frame, so that the biscuits in the feeding frame can be affected by the vibration and discharged from the bottom of the feeding frame, preventing the biscuits from being stuck in the feeding frame.

[0021] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0022] This low-sugar sandwich cookie production sandwich device, with its V-shaped receiving groove, allows the cookies to be tilted and adhered to the inner wall of the receiving groove, so that the two cookies naturally form a V shape within the receiving groove. This facilitates the injection of filling between the two cookies. Furthermore, the baffles within the receiving groove act as a barrier to prevent the two cookies from sticking together during the feeding process. This ensures that the two cookies entering the receiving groove adhere to the two inner walls of the receiving groove respectively and are distributed in a V shape, providing conditions for precise filling injection and allowing the filling to be smoothly injected between the two cookies.

[0023] After the filling is completed, the irregular sliding parts in the feeding mechanism rise and drive the top plate to push the sliding rod, which in turn makes the top block contact the arc plate and push the extrusion plate to rotate along the shaft. The two extrusion plates extrude the two biscuits respectively, which can make the two biscuits and the filling adhere tightly together. This effectively prevents the biscuits from separating from the filling due to vibration, collision and other factors during the subsequent transportation of the sandwich biscuits, thus ensuring the integrity of the sandwich biscuits. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a sectional view of the feeding frame structure in this application;

[0026] Figure 3 This is a cross-sectional view of the overall structure of this application;

[0027] Figure 4 Provides a cross-sectional view of the frame structure for this application. Figure 1 ;

[0028] Figure 5 Provides a cross-sectional view of the frame structure for this application. Figure 2 ;

[0029] Figure 6 This is a schematic diagram of the extrusion plate structure of this application;

[0030] Figure 7 This is a schematic diagram of the irregular sliding component structure of this application.

[0031] In the picture:

[0032] 1. Processing platform; 2. Support frame; 3. Belt conveyor; 4. Rotating column; 5. Conveying frame; 6. Receiving trough; 7. Stop; 8. Feeding component;

[0033] 801. Feeding frame; 802. Baffle; 803. Electric push rod; 804. Vibration motor;

[0034] 9. Extrusion plate; 10. Sliding cavity; 11. Slide rod; 12. Top block; 13. Arc groove; 14. Arc plate; 15. Feeding mechanism;

[0035] 1501. Lead screw; 1502. Irregular sliding component; 1503. Injection nozzle; 1504. Feed hose; 1505. Top plate;

[0036] 16. Torsion spring; 17. Spring. Detailed Implementation

[0037] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0038] Please see Figures 1-7 The sandwich device for producing low-sugar sandwich biscuits in this embodiment includes a processing platform 1, on the upper surface of which a support frame 2 and a belt conveyor 3 are fixedly installed.

[0039] The inner wall of the support frame 2 is rotatably connected to the rotating column 4. One end of the rotating column 4 is fixedly connected to the output end of an external motor. The circumferential surface of the rotating column 4 is fixedly connected to a conveying frame 5 for conveying sandwich cookies. The circumferential surface of the conveying frame 5 forms multiple circumferentially distributed receiving slots 6. Each receiving slot 6 has a V-shaped structure, and the inner wall of each receiving slot 6 has a right-angled triangular block 7. The circumferential surface of the conveying frame 5 is provided with two symmetrically arranged feeding components 8 for feeding cookies into the receiving slots 6. The V-shaped receiving slots 6 make it easy for cookies to adhere to the inner wall of the receiving slots 6 at an angle. The two cookies are both at an angle to form a V-shape, which makes it easy to feed filling between the two cookies. The block 7 prevents the two cookies from sticking together when feeding cookies.

[0040] Each receiving groove 6 has an extrusion plate 9 attached to both inner walls. The bottom end of each extrusion plate 9 is rotatably connected to the inner wall of the corresponding receiving groove 6 via a pivot. The conveying frame 5 has multiple circumferentially distributed sliding cavities 10 inside. Each sliding cavity 10 has a sliding rod 11 slidably connected inside. A top block 12 is fixedly connected to the center of the circumferential surface of each sliding rod 11. Both ends of each top block 12 are beveled. Each receiving groove 6 has an arc-shaped groove 13 on both inner walls that communicates with the adjacent sliding cavity 10. Each pair of adjacent extrusion plates 9 have a fixedly connected side facing away from each other. The curved plate 14, each of which is in contact with the circumferential surface of the corresponding slide rod 11, is provided with slide rod 11, top block 12 and curved plate 14. The top block 12 contacts the curved plate 14 during the sliding of slide rod 11 in sliding cavity 10, and pushes the curved plate 14 to slide in curved groove 13, thereby pushing extrusion plate 9 to rotate along the pivot and pushing biscuit to extrude filling, so that biscuit and filling are attached together. One end of each slide rod 11 is spherical. A feeding mechanism 15 for supplying filling is provided between conveying frame 5 and support frame 2.

[0041] Each of the extrusion plates 9 has a torsion spring 16 fixedly connected to both sides of its bottom end. The other end of each torsion spring 16 is fixedly connected to the corresponding receiving groove 6. The torsion spring 16 can drive the extrusion plate 9 to reset under the action of no external force on the arc plate 14 through its deformation force, so as to facilitate the next extrusion of the biscuit. One end of each slide rod 11 is fixedly connected to a spring 17. Each spring 17 is fixedly connected to the inner wall of the corresponding sliding cavity 10. The spring 17 can push the slide rod 11 to reset in the sliding cavity 10 through its deformation force.

[0042] The feeding mechanism 15 includes a lead screw 1501 rotatably connected between the inner top wall and inner bottom wall of the support frame 2. One end of the lead screw 1501 is fixedly connected to the output end of an external motor. A shaped sliding member 1502 is vertically slidably connected to one side of the corresponding conveying frame 5 of the support frame 2. The shaped sliding member 1502 is threadedly connected to the lead screw 1501. A filling nozzle 1503 is fixedly installed on the upper end of the shaped sliding member 1502. A feeding hose 1504 is fixedly connected to the upper end of the filling nozzle 1503. The other end of the feeding hose 1504 is fixedly connected to an external feeding device. The lead screw 1501 can, under the drive of an external motor, carry... The movable irregular sliding member 1502 slides vertically, driving the filling nozzle 1503 to be located in the receiving groove 6, and injecting the filling into the two biscuit parts of the receiving groove 6. The bottom end of the irregular sliding member 1502 is fixedly connected to two top plates 1505. Both top plates 1505 are beveled and contact the spherical structure end of the corresponding slide rod 11 respectively. During the vertical sliding of the irregular sliding member 1502, the top plate 1505 can push the corresponding slide rod 11, causing the slide rod 11 to slide in the corresponding sliding cavity 10, and driving the top block 12 to contact the arc plate 14, thereby pushing the extrusion plate 9 to rotate.

[0043] The feeding component 8 includes a feeding frame 801 fixedly connected to the support frame 2. There is a gap between the bottom end of the feeding frame 801 and the conveying frame 5, and the discharge point at the bottom of the feeding frame 801 corresponds to the receiving groove 6. A baffle 802 is slidably inserted into the inclined surface, and the bottom end of the baffle 802 contacts the inner wall of the feeding frame 801. An electric push rod 803 is fixedly installed on the inclined surface of the feeding frame 801, and the output end of the electric push rod 803 is fixedly connected to the upper end of the baffle 802. The feeding frame 801 guides the biscuits, allowing them to be conveyed by external conveying equipment. The amount of biscuits is fed into the feeding frame 801, and the electric push rod 803 can push the baffle 802 to close the bottom of the feeding frame 801, preventing the biscuits from entering the receiving groove 6 during the filling process. The feeding component 8 also includes a vibration motor 804 fixedly installed on the inclined surface of the feeding frame 801. The vibration motor 804 can generate vibration and transmit the vibration to the feeding frame 801, so that the biscuits in the feeding frame 801 can be affected by the vibration and discharged from the bottom of the feeding frame 801, preventing the biscuits from being stuck in the feeding frame 801.

[0044] The working principle of the above embodiment is as follows: When the biscuits are being filled, an external motor drives the rotating column 4 to rotate, causing the rotating column 4 to drive the conveying frame 5 to rotate. When the receiving groove 6 corresponds to the position of the filling nozzle 1503, the rotating column 4 stops rotating. Subsequently, the external conveying equipment indirectly conveys the biscuits into the two feeding frames 801. At this time, the two vibrating motors 804 respectively transmit vibration to the corresponding feeding frames 801, causing the biscuits in the feeding frames 801 to be discharged into the receiving groove 6 due to the vibration. The biscuits entering the receiving groove 6... The biscuit will first contact the stop block 7 and adhere to the inner wall of the adjacent side of the receiving groove 6. At this time, the two biscuits are placed in a V shape. Then, the external motor drives the lead screw 1501 to rotate, causing the lead screw 1501 to drive the irregular sliding part 1502 to descend vertically on the support frame 2, and drive the filling nozzle 1503 to be located in the receiving groove 6. At this time, the external feeding equipment delivers the filling material to the filling nozzle 1503 through the feeding hose 1504, and discharges it between the two biscuits through the filling nozzle 1503, completing the filling work between the two biscuits.

[0045] Subsequently, an external motor drives the lead screw 1501 to rotate in the opposite direction, causing the lead screw 1501 to drive the irregularly shaped sliding member 1502 to rise vertically until the two top plates 1505 contact the spherical ends of the corresponding slide rods 11. This pushes the two slide rods 11 to slide within the corresponding sliding cavities 10 and compress the springs 17, causing the two top blocks 12 to contact the corresponding arc-shaped plates 14. After being subjected to force, the two arc-shaped plates 14 can respectively push the corresponding extrusion plates 9 to rotate, and respectively push the corresponding biscuits, compressing the filling between the two biscuits, so that the two biscuits and the filling adhere tightly together. During this process, the torsion spring 16 will be deformed by force. Subsequently, the external motor drives the lead screw 1501 to rotate forward, causing the irregular sliding part 1502 to reset. The top block 12 separates from the slide rod 11. The slide rod 11 is reset by the rebound force of the spring 17, and the top block 12 separates from the arc plate 14. The extrusion plate 9 will contact the inner wall of the receiving groove 6 under the action of the deformation force of the torsion spring 16. Finally, the external motor drives the rotating column 4 to rotate, and the sandwich biscuits in the receiving groove 6 are discharged into the belt conveyor 3. At this time, another receiving groove 6 will correspond to the position of the filling nozzle 1503, and continue a new round of work.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sandwich device for producing low-sugar sandwich biscuits, comprising a processing platform (1), characterized in that: The upper surface of the processing platform (1) is fixedly equipped with a support frame (2) and a belt conveyor (3); The inner wall of the support frame (2) is rotatably connected to the rotating column (4), and the circumferential surface of the rotating column (4) is fixedly connected to the conveying frame (5) for conveying sandwich cookies. The circumferential surface of the conveying frame (5) forms multiple circumferentially distributed receiving slots (6). Each receiving slot (6) has a V-shaped structure, and the inner wall of each receiving slot (6) has a right-angled triangular block (7). The circumferential surface of the conveying frame (5) is provided with two symmetrically arranged feeding components (8) for feeding cookies into the receiving slots (6). Each receiving groove (6) has an extrusion plate (9) attached to the inner walls on both sides. The bottom end of each extrusion plate (9) is rotatably connected to the inner wall of the corresponding receiving groove (6) via a pivot. The conveying frame (5) has multiple circumferentially distributed sliding cavities (10) inside. Each sliding cavity (10) is slidably connected to a slide rod (11). A top block (12) is fixedly connected to the middle of the circumferential surface of each slide rod (11). Both ends of each top block (12) are beveled. In the process, each receiving groove (6) has an arc-shaped groove (13) on both sides of its inner wall that communicates with the adjacent sliding cavity (10). An arc-shaped plate (14) is fixedly connected to the opposite side of each pair of adjacent extrusion plates (9). Each arc-shaped plate (14) is in contact with the circumferential surface of the corresponding slide rod (11). One end of each slide rod (11) is spherical. A feeding mechanism (15) for supplying filling is provided between the conveying frame (5) and the support frame (2).

2. The sandwich device for producing low-sugar sandwich biscuits according to claim 1, characterized in that: Each of the extrusion plates (9) has a torsion spring (16) fixedly connected to both sides of its bottom end, and the other end of each torsion spring (16) is fixedly connected to the corresponding receiving groove (6).

3. The sandwich device for producing low-sugar sandwich biscuits according to claim 1, characterized in that: Each of the slide rods (11) is fixedly connected to one end of a spring (17), and each spring (17) is fixedly connected to the inner wall of the corresponding sliding cavity (10).

4. The sandwich device for producing low-sugar sandwich biscuits according to claim 1, characterized in that: The feeding mechanism (15) includes a lead screw (1501) rotatably connected between the inner top wall and the inner bottom wall of the support frame (2). A shaped sliding member (1502) is vertically slidably connected to one side of the corresponding conveying frame (5) of the support frame (2). The shaped sliding member (1502) is threadedly connected to the lead screw (1501). A core injection nozzle (1503) is fixedly installed at the upper end of the shaped sliding member (1502). A feed hose (1504) is fixedly connected to the upper end of the core injection nozzle (1503). The other end of the feed hose (1504) is fixedly connected to an external feeding device.

5. A sandwich device for producing low-sugar sandwich biscuits according to claim 4, characterized in that: The bottom end of the irregular sliding member (1502) is fixedly connected to two top plates (1505). Both top plates (1505) are beveled and contact the spherical end of the corresponding sliding rod (11).

6. The sandwich device for producing low-sugar sandwich biscuits according to claim 1, characterized in that: The feeding component (8) includes a feeding frame (801) fixedly connected to the support frame (2). There is a gap between the bottom end of the feeding frame (801) and the conveying frame (5), and the discharge end of the feeding frame (801) corresponds to the receiving groove (6). A baffle (802) is slidably inserted on the inclined surface. The bottom end of the baffle (802) contacts the inner wall of the feeding frame (801). An electric push rod (803) is fixedly installed on the inclined surface of the feeding frame (801). The output end of the electric push rod (803) is fixedly connected to the upper end of the baffle (802).

7. A sandwich device for producing low-sugar sandwich biscuits according to claim 6, characterized in that: The feeding component (8) also includes a feeding frame (801) with a vibrating motor (804) fixedly installed on its inclined surface.

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