Full-automatic energy-saving upper and lower pot sterilizer

CN224747441UActive Publication Date: 2026-09-15ZHUCHENG YILI MACHINERY CO LTD
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Patent Information

Application Number
CN202521999585.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-09-15
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

然而,现有的上下罐杀菌锅大多采用固定式设计,存在一定的使用和维护不便之处,尤其是在食品加工过程中,频繁的罐体进出操作以及设备的移动性问题,直接影响了生产效率和操作便捷性

Benefits of technology

本实用新型为一种全自动节能型上下罐杀菌锅,设置的滚轮和转向轮使设备具备移动性,提高了生产线的灵活性,减少了人工搬运的需求,降低了劳动强度,同时避免了操作上的不便和安全隐患。电机通过收卷轮和牵引绳的配合,实现了上罐的自动升降,简化了操作流程,缩短了工作时间,提高了生产效率。定位轮确保了升降过程的平稳性,避免了因操作不当导致的设备损坏或人员伤害。牵引轮和牵引轮座构成的滑轮组结构,改变了牵引绳的受力方向并减少了摩擦,延长了设备的使用寿命。上罐与下罐的接合面设置的密封结构,确保了杀菌过程的密封性,提高了杀菌效果,保障了食品安全。

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Abstract

The utility model relates to the technical field of sterilization pot discloses a full -automatic energy -conserving type upper and lower jar sterilization pot, including support, support bottom is equipped with gyro wheel, steering wheel, support top is provided with push rod, support top is provided with motor, motor drive connection winding wheel, support top is installed with the positioning wheel, winding wheel is around the setting with the towrope, the towrope passes through the positioning wheel, and is guided by the tow wheel, the end is equipped with the towrope hook, and the towrope hook is connected with the support, the tow wheel bottom is provided with the tow wheel seat, the tow wheel seat bottom is provided with the towrope hook. The gyro wheel and steering wheel that set make the equipment have the mobility, improved the flexibility of production line, reduced the demand of manual handling, reduced the labor intensity, avoided the inconvenience and the security hidden danger of operation simultaneously. The cooperation of motor through winding wheel and towrope realizes the automatic lifting of upper jar, simplifies the operation process, shortens the working time, and improves the production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of sterilization pot technology, specifically a fully automatic energy-saving upper and lower tank sterilization pot. Background Technology

[0002] In the food processing industry, sterilization is a crucial step in ensuring food safety and extending shelf life. Upper and lower tank sterilizers are commonly used equipment for heat-sterilizing food at high temperatures. Their working principle involves placing cans containing food into a heating tank, heating them to a specific temperature, and maintaining this temperature for a certain time, thereby killing harmful microorganisms in the food. However, most existing upper and lower tank sterilizers are of a fixed design, which presents certain inconveniences in use and maintenance. Especially during food processing, the frequent loading and unloading of cans and the mobility issues of the equipment directly impact production efficiency and operational convenience.

[0003] Currently, most autoclaves with upper and lower tanks use a fixed structure, meaning the equipment itself cannot be moved. This design limits the flexibility of the production line, especially when dealing with large quantities of tanks of different sizes. Operators need to manually move the tanks, increasing labor intensity and potentially causing operational inconvenience and safety hazards.

[0004] In traditional designs, the assembly and disassembly of the upper and lower tanks often rely on manual operation or require complex mechanical devices, which increases working time and operational difficulty. Especially when the tanks are heavy or large, manual handling is not only tedious but also prone to errors, resulting in low production efficiency.

[0005] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a fully automatic energy-saving upper and lower tank sterilizer. Utility Model Content

[0006] The purpose of this invention is to provide a fully automatic, energy-saving upper and lower tank sterilizer to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: A fully automatic energy-saving upper and lower tank sterilizer technical solution includes a support frame. The support frame has rollers and steering wheels at its bottom and a push rod at its top. A motor is mounted on the support frame, driving a winding wheel. A positioning wheel is installed at the top of the support frame. A traction rope is wound around the winding wheel, passing through the positioning wheel and guided by the traction wheel. The traction rope hook is located at its end and connected to the support frame. A traction wheel seat is located at the bottom of the traction wheel. A traction rope hook is located at the bottom of the traction wheel seat. The upper tank and the lower tank are provided. The upper tank is provided with a hook hole. The traction rope hook cooperates with the upper tank hook and the hook hole provided on the upper tank. The upper tank and the lower tank can be separated.

[0008] As a preferred technical solution, the rollers and steering wheels together constitute the moving mechanism of the equipment, and the push rod is used to assist the equipment in moving and turning.

[0009] As a preferred technical solution, the motor achieves automatic lifting and lowering of the upper tank through the cooperation of a winding reel and a traction rope.

[0010] As a preferred technical solution, the positioning wheel is used to guide and position the traction rope to ensure a smooth lifting process.

[0011] As a preferred technical solution, the traction wheel and the traction wheel seat constitute a pulley block structure, which is used to change the direction of force on the traction rope and reduce friction.

[0012] As a preferred technical solution, the joint surface between the upper and lower tanks is provided with a sealing structure to ensure the airtightness of the sterilization process.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model relates to a fully automatic, energy-saving upper and lower tank sterilization autoclave. The rollers and steering wheels enable mobility, improving production line flexibility, reducing the need for manual handling, lowering labor intensity, and avoiding operational inconvenience and safety hazards. The motor, through the cooperation of the winding wheel and traction rope, achieves automatic lifting and lowering of the upper tank, simplifying the operation process, shortening working time, and improving production efficiency. Positioning wheels ensure the stability of the lifting process, preventing equipment damage or personal injury due to improper operation. The pulley system structure formed by the traction wheel and traction wheel seat changes the direction of force on the traction rope and reduces friction, extending the service life of the equipment. The sealing structure at the joint surface of the upper and lower tanks ensures the airtightness of the sterilization process, improves the sterilization effect, and guarantees food safety. Attached Figure Description

[0014] Figure 1 This is a front structural diagram of a fully automatic energy-saving upper and lower tank sterilizer; Figure 2 This is a side view of a fully automatic, energy-saving, upper and lower tank sterilizer. Figure 3 This is a three-dimensional structural diagram of a fully automatic energy-saving upper and lower tank sterilizer.

[0015] In the attached diagram, the following are the reference numerals: 1. Bracket; 11. Roller; 12. Steering wheel; 13. Push rod; 21. Motor; 22. Winding wheel; 23. Positioning wheel; 24. Traction rope; 26. Traction wheel; 27. Traction wheel seat; 28. Upper tank hook; 31. Upper tank; 311. Hook hole; 32. Lower tank. Detailed Implementation

[0016] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0017] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a fully automatic energy-saving upper and lower tank sterilizer technical solution: it includes a support 1, with rollers 11 and steering wheels 12 installed at the bottom of the support 1, and a push rod 13 installed at the top of the support 1. The rollers 11 and steering wheels 12 together form the moving mechanism of the equipment, enabling the entire equipment to be moved and turned easily, greatly improving the flexibility of the production line. The design of the push rod 13 facilitates the operator's control of the equipment during movement and turning.

[0018] On the support frame 1, we installed a motor 21, which drives a winding reel 22 to wind and unwind the traction rope 24. To ensure the stability and accuracy of the traction rope 24 during winding and unwinding, we also installed a positioning wheel 23 on the top of the support frame 1. The traction rope 24 is wound around the winding reel 22, guided by the positioning wheel 23, and then guided by the traction wheel 25, finally connecting to a traction rope hook 26 at its end. This hook can be connected to a fixed point on the support frame 1 or can be engaged with a hook hole 311 on the upper tank 31.

[0019] The bottom of the traction wheel 25 is provided with a traction wheel seat 27, and the bottom of the traction wheel seat 27 is also provided with a traction rope hook. This design constitutes a pulley block structure, which not only changes the direction of force on the traction rope 24, but also reduces friction and extends the service life of the equipment.

[0020] The upper can 31 and the lower can 32 are the main working components of this utility model, and they can be set separately. A hook hole 311 is provided on the upper can 31, which can cooperate with the traction rope hook 26 to realize the automatic lifting and lowering of the upper can 31. When the motor 21 starts, the winding wheel 22 begins to wind the traction rope 24, which, guided by the positioning wheel 23 and the traction wheel 25, lifts the upper can 31; conversely, when the motor 21 reverses, the winding wheel 22 releases the traction rope 24, and the upper can 31 descends.

[0021] In addition, to ensure the airtightness of the sterilization process, a sealing structure was installed at the joint surface of the upper tank 31 and the lower tank 32. This ensures that the upper tank 31 and the lower tank 32 can be tightly joined together during sterilization, preventing steam leakage and improving the sterilization effect.

[0022] In summary, this invention achieves a fully automatic, energy-saving, and highly efficient upper and lower tank sterilizer through the coordinated operation of components such as roller 11, steering wheel 12, push rod 13, motor 21, winding wheel 22, positioning wheel 23, traction rope 24, traction wheel 25, and traction wheel seat 27. This sterilizer not only improves the flexibility of the production line and reduces labor intensity but also simplifies the operation process and increases production efficiency. Simultaneously, the sealed structure design ensures the sealing and sterilization effect of the sterilization process.

[0023] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A fully automatic energy-saving upper and lower tank sterilizer, characterized in that, The system includes a support frame (1), with rollers (11) and steering wheels (12) at the bottom and a push rod (13) at the top. A motor (21) is mounted on the support frame (1), which drives a winding wheel (22). A positioning wheel (23) is mounted on the top of the support frame (1). A traction rope (24) is wound around the winding wheel (22), which passes through the positioning wheel (23) and is guided by the traction wheel (25). The end of the traction rope has a traction rope hook (26), which is connected to the support frame (1). A traction wheel seat (27) is provided at the bottom of the traction wheel (25). A traction rope hook (26) is provided at the bottom of the traction wheel seat (27). The upper tank (31) and the lower tank (32) are provided with a hook hole (311) on the upper tank (31). The traction rope hook (26) cooperates with the upper tank hook (28) and the hook hole (311) provided on the upper tank (31). The upper tank (31) and the lower tank (32) can be separated.

2. The fully automatic energy-saving upper and lower tank sterilizer according to claim 1, characterized in that: The roller (11) and the steering wheel (12) together constitute the moving mechanism of the equipment, and the push rod (13) is used to assist the equipment in moving and turning.

3. The fully automatic energy-saving upper and lower tank sterilizer according to claim 1, characterized in that: The motor (21) achieves automatic lifting and lowering of the upper tank (31) through the cooperation of the winding wheel (22) and the traction rope (24).

4. The fully automatic energy-saving upper and lower tank sterilizer according to claim 1, characterized in that: The positioning wheel (23) is used to guide and position the traction rope (24) to ensure a smooth lifting process.

5. The fully automatic energy-saving upper and lower tank sterilizer according to claim 1, characterized in that: The traction wheel (25) and traction wheel seat (27) constitute a pulley block structure, which is used to change the force direction of the traction rope (24) and reduce friction.

6. The fully automatic energy-saving upper and lower tank sterilizer according to claim 1, characterized in that: The joint surface of the upper tank (31) and the lower tank (32) is provided with a sealing structure to ensure the sealing of the sterilization process.