Tipping paper doctor device and tipping machine group
Patent Information
- Application Number
- CN202522163088.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0002]ZJ119作为国产的高速卷接机,在过滤嘴制作过程具有较为重要的作用,过滤嘴的制作通常需要水松纸,水松纸刮刀装置对水松纸的上胶面进行充分的拉毛处理,以提高水松纸与接嘴胶的附着力,其中刮刀是水松纸成型的关键,如果水松纸刮刀不良,会造成水松纸输送打卷,水松纸拉毛效果差,进而使得成品卷烟产生烟支泡皱的严重产品质量缺陷
[0021] This utility model discloses a tipping paper scraper device and a winding and splicing unit. The tipping paper scraper device includes a mounting base and a scraper. A cavity is formed inside the mounting base. The cross-section of the cavity is an inverted triangle along the extension direction of the mounting base. A knife groove is formed on the side wall of the mounting base. The knife groove penetrates the mounting base along the extension direction of the mounting base and forms a first opening with the bottom end of the cavity. The scraper is detachably connected to the knife groove. Part of the scraper is housed in the cavity, and a gap is provided between the outer wall of the scraper and the inner wall of the cavity.
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Figure CN224747468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cigarette filter manufacturing technology, and in particular to a tipping paper scraper device and a rolling and splicing unit. Background Technology
[0002] As a domestically produced high-speed cigarette rolling machine, the ZJ119 plays a crucial role in the filter tip manufacturing process. Filter tip production typically requires tipping paper. The tipping paper scraper device thoroughly roughens the adhesive surface of the tipping paper to improve the adhesion between the tipping paper and the splice adhesive. The scraper is the key to tipping paper formation. If the tipping paper scraper is faulty, it will cause the tipping paper to roll during transport, resulting in poor roughening of the tipping paper and ultimately causing serious product quality defects such as cigarette wrinkling in the finished cigarette.
[0003] In the related technology, the tipping paper scraper device has two scrapers arranged parallel to each other in the conveying direction of the tipping paper. The scraper scrapes the tipping paper twice and straightens it through the plane between the two adjacent scrapers. However, when the scraper scrapes the tipping paper, the scraped powder can easily accumulate between the two scrapers, causing the powder to fall from between the two scrapers, contaminating other structures or affecting their normal operation. At the same time, the accumulated powder may also adhere to the tipping paper, causing cigarette contamination. Utility Model Content
[0004] The purpose of this invention is to provide a tipping paper scraper device and a winding and splicing unit. It can receive the powder generated by the scraper and tipping paper during scraping, and simultaneously provide a temporary storage space for the powder to prevent powder accumulation from affecting the normal operation of the scraper. This reduces the amount of powder adhering to the tipping paper and improves the napping effect.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] Tipping paper scraper device, including:
[0007] The mounting base has a cavity inside. The cross-section of the cavity is an inverted triangle along the extending direction of the mounting base. The side wall of the mounting base has a cutting groove that penetrates the mounting base along the extending direction of the mounting base and forms a first opening with the bottom end of the cavity.
[0008] A scraper is detachably connected to the groove, a portion of the scraper is housed in the cavity, and a gap is provided between the outer wall of the scraper and the inner wall of the cavity.
[0009] Preferably, the bottom end of the mounting base is provided with a first fixing hole, and the tipping paper scraper device further includes:
[0010] A clamping member is disposed below the scraper, and a second fixing hole is provided on the clamping member;
[0011] A fixing member, one end of which passes through the second fixing hole and connects to the first fixing hole, and the other end of which can abut against the fixing member to connect the scraper in the blade groove.
[0012] Preferably, the clamping member has a clamping groove on the side facing the scraper, and the clamping groove and the scraper groove can form a scraper fixing groove, and the outer peripheral surface of the scraper is adapted to the inner wall surface of the scraper fixing groove.
[0013] Preferably, two clamping members are provided, and the two clamping members are arranged at intervals along the extension direction of the mounting base.
[0014] Preferably, the fastener is a bolt.
[0015] Preferably, the cross-section of the scraper is rhomboid along its extension direction.
[0016] Preferably, the groove of the mounting base is inverted V-shaped in the extending direction of the mounting base.
[0017] Preferably, the scraper is made of an alloy material.
[0018] The winding and splicing unit includes a winding and splicing machine and the aforementioned tipping paper doctor blade device, wherein the tipping paper doctor blade device is located upstream of the winding and splicing machine.
[0019] Preferably, the winding and splicing unit further includes a suction component, which is connected and communicates with the tipping paper doctor blade device.
[0020] The beneficial effects of this utility model are:
[0021] This utility model discloses a tipping paper scraper device and a winding and splicing unit. The tipping paper scraper device includes a mounting base and a scraper. A cavity is formed inside the mounting base. The cross-section of the cavity is an inverted triangle along the extension direction of the mounting base. A knife groove is formed on the side wall of the mounting base. The knife groove penetrates the mounting base along the extension direction of the mounting base and forms a first opening with the bottom end of the cavity. The scraper is detachably connected to the knife groove. Part of the scraper is housed in the cavity, and a gap is provided between the outer wall of the scraper and the inner wall of the cavity.
[0022] When the doctor blade applies texture to the tipping paper, the gap between the outer wall of the doctor blade and the inner wall of the cavity can receive the powder generated by the doctor blade and the tipping paper scraping. At the same time, the cavity provides a temporary storage space for the powder generated by scraping, preventing the powder from accumulating and affecting the normal operation of the doctor blade. In addition, it reduces the powder adhering to the tipping paper and improves the texture of the tipping paper. Attached Figure Description
[0023] Figure 1 This is an isometric view of the tipping paper scraper device provided in this embodiment of the utility model;
[0024] Figure 2 This is an exploded view of the tipping paper scraper device provided in this embodiment of the utility model;
[0025] Figure 3 This is a first schematic diagram of the mounting base provided in this embodiment of the utility model;
[0026] Figure 4 This is a second schematic diagram of the mounting base provided in this embodiment of the utility model.
[0027] In the picture:
[0028] 1. Mounting base; 11. Cavity; 12. Tool groove; 13. First opening; 14. Second opening; 15. First fixing hole;
[0029] 2. Scraper;
[0030] 3. Clamping component; 31. Second fixing hole; 32. Clamping groove;
[0031] 4. Fasteners. Detailed Implementation
[0032] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar parts or parts having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0035] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0036] This embodiment provides a tipping paper scraper device, such as... Figure 1 and Figure 2 As shown, the device includes a mounting base 1 and a scraper 2. The mounting base 1 has a cavity 11. The cross-section of the cavity 11 is an inverted triangle along the extension direction of the mounting base 1. The side wall of the mounting base 1 has a cutting groove 12. The cutting groove 12 extends through the mounting base 1 along the extension direction of the mounting base 1 and forms a first opening 13 with the bottom end of the cavity 11. The scraper 2 is detachably connected to the cutting groove 12. Part of the scraper 2 is housed in the cavity 11, and there is a gap between the outer wall of the scraper 2 and the inner wall of the cavity 11.
[0037] When the scraper 2 applies texture to the tipping paper, the gap between the outer wall of the scraper 2 and the inner wall of the cavity 11 can receive the powder generated by the scraper 2 and the tipping paper during friction. Simultaneously, the cavity 11 provides a temporary storage space for the powder, preventing powder accumulation from affecting the normal operation of the scraper 2. This also reduces the amount of powder adhering to the tipping paper, improving the texture. It should be noted that the extension direction of the mounting base 1 is... Figure 1 The front and back directions in the middle.
[0038] Specifically, in this embodiment, the scraper 2 is made of an alloy material. During the long-term roughening process, the scraper 2 comes into contact with the accumulated powder, which is equivalent to the scraper 2 scraping on hard particles. The cutting edge will be quickly dulled or chipped. The alloy material scraper 2 has high hardness and strong wear resistance, which reduces the wear of the scraper 2 and improves its service life. In other embodiments, the scraper 2 is made of ceramic material, etc. No limitation is made here.
[0039] Optionally, such as Figures 1-3As shown, the bottom of the mounting base 1 has a first fixing hole 15. The tipping paper scraper device also includes a clamping member 3 and a fixing member 4. The clamping member 3 is located below the scraper 2 and has a second fixing hole 31. One end of the fixing member 4 passes through the second fixing hole 31 and connects to the first fixing hole 15. The other end of the fixing member 4 can abut against the fixing member 4 to connect the scraper 2 in the blade groove 12. Through the synergistic action of the clamping member 3 and the fixing member 4, the scraper 2 can be reliably fixed in the blade groove 12, preventing the scraper 2 from loosening or shifting during operation, ensuring the stability of the napping effect, and improving the reliability of the tipping paper scraper device.
[0040] Specifically, such as Figure 2 As shown, in this embodiment, the fixing member 4 is a bolt. Bolt connections have high strength and are easy to disassemble. In other embodiments, the fixing member 4 is a snap-fit rod, etc. No limitation is made here.
[0041] Specifically, such as Figure 2 As shown, in this embodiment, two clamping members 3 are provided, and the two clamping members 3 are arranged at intervals along the extension direction of the mounting base 1. The two clamping members 3 fix the scraper 2 in the blade groove 12 from two positions, realizing a uniform clamping effect on the scraper 2 in the blade groove 12, avoiding the scraper 2 shaking or unstable scratching effect caused by single-point force. In other embodiments, one or three clamping members 3 are provided, etc. There is no limitation here. It should be noted that the two clamping members 3 fix the scraper 2 in the blade groove 12 from both ends.
[0042] More specifically, such as Figure 3 As shown, the bottom of the mounting base 1 has four first fixing holes 15, arranged in pairs. The two pairs of first fixing holes 15 are spaced apart along the extending direction of the mounting base 1. The two first fixing holes 15 in each pair are spaced apart along a direction perpendicular to the extending direction of the mounting base 1. The clamping member 3 has two second fixing holes 31, spaced apart along the extending direction of the clamping member 3. The projection of the scraper 2 on the clamping member 3 is located between the two second fixing holes 31. Four fixing members 4 are provided. Two fixing members 4 pass through the two second fixing holes 31 of one clamping member 3 to fix one end of the scraper 2 into the blade groove 12. The other two fixing members 4 pass through the two second fixing holes 31 of another clamping member 3 to fix the other end of the scraper 2 into the blade groove 12. The extending direction of the clamping member 3 is the same as the extending direction perpendicular to the mounting base 1. It should be noted that the extending direction perpendicular to the mounting base 1 is... Figure 3 The left and right directions in the middle.
[0043] Optionally, such as Figure 2As shown, the clamping member 3 has a clamping groove 32 on the side facing the scraper 2. The clamping groove 32 and the blade groove 12 can form a scraper fixing groove, and the outer peripheral surface of the scraper 2 is adapted to the inner wall surface of the scraper fixing groove. When the two clamping members 3 are used in conjunction with the four fixing members 4 to fix both ends of the scraper 2 to the mounting base 1, the blade groove 12 and the clamping groove 32 form two scraper fixing grooves at both ends of the scraper 2. The symmetrical scraper fixing grooves at both ends can effectively improve the firmness of the scraper 2 installation and reduce the shaking or displacement of the scraper 2 during operation.
[0044] Specifically, such as Figure 2 In this embodiment, the cross-section of the scraper 2 is rhomboid along its extension direction. The rhomboid cross-section of the scraper 2 makes it sharper during the napping process, allowing for more stable contact with the tipping paper. Simultaneously, the rhomboid cross-section provides a more reasonable force distribution, making the scraper 2 more stable and durable during use. In other embodiments, the cross-section of the scraper 2 along its extension direction may be inverted triangular, square, or crescent-shaped, etc. No limitation is made here.
[0045] Specifically, such as Figure 2 As shown, in the extension direction of the mounting base 1, the blade groove 12 is inverted V-shaped. The inverted V-shaped blade groove 12 is adapted to the rhomboid cross-section of the scraper 2, and the two adjacent sides of the inverted V-shape and the rhomboid shape fit precisely together, thereby limiting the wobbling of the scraper 2.
[0046] More specifically, such as Figure 2 As shown, the clamping groove 32 is V-shaped along the extension direction of the mounting base 1. The clamping groove 32 and the blade groove 12 together form the scraper fixing groove, which can further ensure the stability of the scraper 2 during operation and effectively prevent the scraper 2 from deviating when subjected to force.
[0047] This embodiment also provides a cigarette making unit, including a cigarette making machine and a tipping paper scraper device, which is located upstream of the cigarette making machine. After the tipping paper is roughened by the tipping paper scraper device, it undergoes further processing before being fed into the cigarette making machine to be combined with the cigarette sticks to form the finished cigarette. By incorporating the tipping paper scraper device, the roughening effect of the tipping paper is improved, and the yield of the finished cigarette is increased.
[0048] Optionally, the winding and splicing unit also includes a suction unit connected and communicating with the tipping paper scraper device. This unit is used to collect and clean the powder scraped off the tipping paper by the scraper 2, ensuring normal operation of the equipment and product quality.
[0049] Specifically, such as Figure 3As shown, the mounting base 1 has a second opening 14, which communicates with the cavity 11 and is positioned opposite to the first opening 13. The suction component mounting base 1 is connected and communicates with the cavity 11 through the second opening 14. When the suction component is working, it sequentially draws powder to the outside through the second opening 14, the cavity 11, and the first opening 13. It should be noted that in this embodiment, the suction component is a combination of an air pipe and a suction pump. In other embodiments, the suction component can also be a vacuum cleaner, etc. No limitation is made here.
[0050] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A tipping paper scraper device, characterized in that, include: Mounting base (1), the mounting base (1) has a cavity (11) inside, the cavity (11) has an inverted triangle cross section along the extension direction of the mounting base (1), the side wall of the mounting base (1) has a knife groove (12), the knife groove (12) penetrates the mounting base (1) along the extension direction of the mounting base (1) and forms a first opening (13) with the bottom end of the cavity (11). A scraper (2) is detachably connected to the groove (12), a portion of the scraper (2) is housed in the cavity (11), and a gap is provided between the outer wall of the scraper (2) and the inner wall of the cavity (11).
2. The tipping paper doctor blade device according to claim 1, characterized in that The mounting base (1) has a first fixing hole (15) at its bottom end, and the cork paper scraper device further includes: A clamping member (3) is provided below the scraper (2), and a second fixing hole (31) is provided on the clamping member (3). The fastener (4) has one end passing through the second fixing hole (31) and connected to the first fixing hole (15), and the other end of the fastener (4) can abut against the fastener (4) so that the scraper (2) can be connected in the blade groove (12).
3. The tipping paper scraper device according to claim 2, characterized in that, The clamping member (3) has a clamping groove (32) on the side facing the scraper (2). The clamping groove (32) and the blade groove (12) can form a scraper fixing groove. The outer peripheral surface of the scraper (2) is adapted to the inner wall surface of the scraper fixing groove.
4. The tipping paper doctor blade device according to claim 2, characterized in that There are two clamping members (3), and the two clamping members (3) are arranged at intervals along the extension direction of the mounting base (1).
5. The tipping paper doctor blade device according to claim 2, wherein, The fastener (4) is a bolt.
6. The tipping paper scraper device according to any one of claims 1-5, characterized in that, Along the extension direction of the scraper (2), the cross section of the scraper (2) is rhomboid.
7. The tipping paper doctor blade device according to claim 6, characterized in that The extension direction of the mounting base (1) and the knife groove (12) are inverted V-shaped.
8. The tipping paper doctor blade device according to any one of claims 1-5, characterized in that, The scraper (2) is made of alloy material.
9. A tipping machine, characterized in that It includes a winding machine and a tipping paper scraper device as described in any one of claims 1-8, wherein the tipping paper scraper device is disposed upstream of the winding machine.
10. The winding and splicing unit according to claim 9, characterized in that, The winding and splicing unit also includes a suction component, which is connected and communicates with the tipping paper scraper device.