A new type of donkey-hide gelatin paste extraction liquid concentration device

Abstract

The utility model provides a novel concentrated device of donkey-hide gelatin pulp extraction solution relates to donkey-hide gelatin pulp concentration technical field, including extraction tank, the inside wall of extraction tank is equipped with heating chamber, the inside embedding of extraction tank has inner jar, the inside of extraction tank and located the upper portion of inner jar is equipped with inner cover, the top of extraction tank is installed the top cover, the bottom of inner cover penetrates and bearing rotation connection has the rotation column, the surface of rotation column is equally spaced and is connected with the rotation plate of fixed joint of sleeve, the bottom symmetry fixed connection of rotation column has the arc plate, the top fixed connection of rotation column has the carousel, the bottom of top cover is equipped with the round groove, the top of carousel is equipped with the cross groove. In the utility model, through the embedding cooperation of inner jar and extraction tank, combining the design of panel and slot, the inner jar can be quickly taken out from the extraction tank, the used inner jar can be cleaned or replaced individually, the cleaning time is greatly shortened, and the production continuity is improved.

Description

Technical Field

[0001] This utility model relates to the field of donkey-hide gelatin syrup concentration technology, and in particular to a novel donkey-hide gelatin syrup extract concentration device. Background Technology

[0002] As a traditional tonic, the core efficacy of donkey-hide gelatin syrup relies on the integrity of its extract, including collagen, active peptides, and amino acids. In the industrial production of donkey-hide gelatin syrup, "extract concentration" is a crucial process—it requires concentrating the diluted extract (5%-8%) to the target concentration (25%-30%) while preserving the heat-sensitive active ingredients to the maximum extent possible.

[0003] Traditional concentration devices typically have fixed inner tanks. After prolonged use, the inner walls of these tanks are prone to retaining extracts of donkey-hide gelatin, forming stubborn scale. Cleaning requires complex disassembly of the entire device, which is time-consuming and labor-intensive, severely impacting production efficiency. Furthermore, components such as the rotating plates and arc plates used for stirring the extract tend to accumulate large amounts of residual liquid after prolonged contact with the viscous donkey-hide gelatin. In traditional devices, these components are tightly connected to the drive structure, requiring the disassembly of multiple transmission parts for replacement or cleaning, making the operation cumbersome and increasing equipment maintenance costs and time. Utility Model Content

[0004] The purpose of this invention is to solve the problem that in the existing technology, the inner tank of the concentration device is mostly fixed, and after long-term use, the inner wall of the inner tank is prone to residual donkey-hide gelatin extract, forming stubborn scale. Cleaning requires complex disassembly of the entire device, which is time-consuming and labor-intensive, and seriously affects production efficiency. Therefore, a new type of donkey-hide gelatin extract concentration device is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel donkey-hide gelatin extract concentration device, comprising an extraction tank, a heating chamber formed inside the inner wall of the extraction tank, an inner tank embedded inside the extraction tank, an inner cover provided inside the extraction tank and above the inner tank, a top cover installed on the top of the extraction tank, a rotating column rotatably connected to the bottom of the inner cover via a bearing, rotating plates equally spaced and fixedly connected to the surface of the rotating column, arc plates symmetrically fixedly connected to the bottom of the rotating column, a turntable fixedly connected to the top of the rotating column, a circular groove formed at the bottom of the top cover, a cross groove formed at the top of the turntable, a cross plate embedded at the bottom of the cross groove, a rotating disk fixedly connected to the top of the cross plate, a rotating component fixedly connected to the top of the rotating disk, and the top of the rotating component rotatably connected to the top cover via a bearing.

[0006] Preferably, a fixing sleeve is fitted and fixedly connected to the surface of the extraction tank and near the bottom, a support leg is fixedly connected to the bottom of the fixing sleeve, and a trapezoidal block is fixedly connected to the bottom of the support leg.

[0007] Preferably, a control panel is fixedly mounted on the surface of the extraction tank.

[0008] Preferably, an air inlet pipe is fixed to the surface of the extraction tank near the top, and an air outlet pipe is fixed to the surface of the extraction tank near the bottom. Both the air inlet pipe and the air outlet pipe are connected to the heating chamber.

[0009] Preferably, the top of the inner tank has four equally spaced slots, and each slot has a panel embedded inside. The top of the panel is fixedly connected to the bottom of the inner cover.

[0010] Preferably, the turntable and rotating disk are located within and adapted to the circular groove.

[0011] Preferably, a drive motor is fixedly connected to the top of the top cover near the center, and the output end of the drive motor is fixedly connected to the top of the rotating part.

[0012] Preferably, the edges of the rotating plate and the arc plate are rounded.

[0013] Preferably, the bottom of the extraction tank is slidably connected to an outlet pipe, and the top of the outlet pipe is fixed to and connected to the bottom of the inner tank.

[0014] Preferably, the inner wall of the inner tank is symmetrically and fixedly connected with handles near the top.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, the inner tank and the extraction tank are embedded together. Combined with the design of the panel and the groove, the inner tank can be quickly removed from the extraction tank, which makes it easy to clean or replace the inner tank after use, greatly shortens the cleaning time and improves the continuity of production.

[0017] 2. In this utility model, the stirring components such as the rotating plate and the arc plate are connected by the rotating column. With the quick-release structure of the cross plate and the cross groove, the transmission connection between the rotating column and the drive motor can be quickly separated, which facilitates the replacement or cleaning of the rotating plate and the arc plate, and reduces the maintenance difficulty and cost.

[0018] 3. In this utility model, different specifications of inner tanks or stirring components can be quickly replaced according to production needs to meet the requirements of concentration of donkey-hide gelatin extract under different processes, thereby enhancing the adaptability and production flexibility of the device. Attached Figure Description

[0019] Figure 1 This utility model presents a three-dimensional view of the overall structure of a novel donkey-hide gelatin extract concentration device;

[0020] Figure 2This utility model provides an overall structural plan view of a novel donkey-hide gelatin extract concentration device;

[0021] Figure 3 This utility model provides an overall structural cross-sectional view of a novel donkey-hide gelatin extract concentration device;

[0022] Figure 4 A cross-sectional view of the rotating plate structure of a novel donkey-hide gelatin extract concentration device is provided for this utility model.

[0023] Figure 5 This utility model provides a cross-sectional view of the extraction tank structure of a novel donkey-hide gelatin extract concentration device;

[0024] Figure 6 This utility model presents a cross-sectional view of the top cover structure of a novel donkey-hide gelatin extract concentration device.

[0025] Legend: 1. Extraction tank; 2. Fixing sleeve; 3. Support leg; 4. Trapezoidal block; 5. Control panel; 6. Heating chamber; 7. Air inlet pipe; 8. Air outlet pipe; 9. Inner tank; 10. Inner cover; 11. Groove; 12. Panel; 13. Top cover; 14. Rotating column; 15. Rotating plate; 16. Arc plate; 17. Turntable; 18. Cross groove; 19. Circular groove; 20. Rotating disk; 21. Cross plate; 22. Rotating component; 23. Drive motor; 24. Liquid outlet pipe; 25. Handle. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example 1, as Figure 1-6As shown, this utility model provides a novel donkey-hide gelatin extract concentration device, including an extraction tank 1, a heating chamber 6 inside the inner wall of the extraction tank 1, an inner tank 9 embedded inside the extraction tank 1, an inner cover 10 inside the extraction tank 1 and above the inner tank 9, a top cover 13 installed on the top of the extraction tank 1, a rotating column 14 passing through and rotatably connected to the bottom of the inner cover 10 via a bearing, rotating plates 15 evenly spaced and fixedly connected to the surface of the rotating column 14, arc plates 16 symmetrically fixedly connected to the bottom of the rotating column 14, a turntable 17 fixedly connected to the top of the rotating column 14, a circular groove 19 at the bottom of the top cover 13, a cross groove 18 at the top of the turntable 17, a cross plate 21 embedded at the bottom of the cross groove 18, a rotating disk 20 fixedly connected to the top of the cross plate 21, a rotating component 22 fixedly connected to the top of the rotating disk 20, and the top of the rotating component 22 passing through the top cover 13 and rotatably connected to its bearing.

[0029] The overall effect of Embodiment 1 is as follows: a heating chamber 6 is provided inside the inner wall of the extraction tank 1; an inner tank 9 is embedded inside the extraction tank 1; an inner cover 10 is provided inside the extraction tank 1 and above the inner tank 9, which allows for the disassembly of the inner tank 9 and the inner cover 10; a top cover 13 is installed on the top of the extraction tank 1; a rotating column 14 is rotatably connected to the bottom of the inner cover 10 via a bearing; rotating plates 15 are evenly spaced and fixedly connected to the surface of the rotating column 14; and arc plates 16 are symmetrically fixedly connected to the bottom of the rotating column 14, which allows the rotating column 14 to rotate and drive the rotating plates 15 and... The effect of the arc plate 16 rotating is achieved by a turntable 17 fixedly connected to the top of the rotating column 14. A circular groove 19 is provided at the bottom of the top cover 13, and a cross groove 18 is provided at the top of the turntable 17. A cross plate 21 is embedded at the bottom of the cross groove 18, and a rotating disk 20 is fixedly connected to the top of the cross plate 21. A rotating component 22 is fixedly connected to the top of the rotating disk 20. The top of the rotating component 22 passes through the top cover 13 and is rotatably connected to its bearing. This allows the rotating component 22 to drive the rotating disk 20 to rotate, and the rotation of the rotating disk 20 can drive the turntable 17 to rotate through the cross plate 21 and the cross groove 18.

[0030] Example 2, as Figure 1-6As shown, a fixing sleeve 2 is fitted and fixedly connected to the surface of the extraction tank 1 near the bottom. A support leg 3 is fixedly connected to the bottom of the fixing sleeve 2, and a trapezoidal block 4 is fixedly connected to the bottom of the support leg 3. A control panel 5 is fixedly installed on the surface of the extraction tank 1. An air inlet pipe 7 is fixedly connected to the surface of the extraction tank 1 near the top, and an air outlet pipe 8 is fixedly connected to the surface of the extraction tank 1 near the bottom. Both the air inlet pipe 7 and the air outlet pipe 8 are interconnected with the heating chamber 6. Four slots 11 are equally spaced on the top of the inner tank 9, and each slot 11 is fitted with a panel. 12. The top of the panel 12 is fixedly connected to the bottom of the inner cover 10; the turntable 17 and the rotating disk 20 are located in the circular groove 19 and are adapted to it; the top of the top cover 13 and near the center is fixedly connected to the drive motor 23, and the output end of the drive motor 23 is fixedly connected to the top of the rotating part 22; the edges of the rotating plate 15 and the arc plate 16 are rounded; the bottom of the extraction tank 1 is slidably connected to the liquid outlet pipe 24, and the top of the liquid outlet pipe 24 is fixedly connected to the bottom of the inner tank 9 and communicates with it; the inner wall of the inner tank 9 and near the top are symmetrically fixedly connected to the handles 25.

[0031] The overall effect of embodiment 2 is as follows: a fixed sleeve 2 is fitted and fixedly connected to the surface of the extraction tank 1 near the bottom; a support leg 3 is fixedly connected to the bottom of the fixed sleeve 2; and a trapezoidal block 4 is fixedly connected to the bottom of the support leg 3, which can support the extraction tank 1. A control panel 5 is fixedly installed on the surface of the extraction tank 1, which can control the device. An air inlet pipe 7 is fixedly connected to the surface of the extraction tank 1 near the top; and an air outlet pipe 8 is fixedly connected to the surface of the extraction tank 1 near the bottom. Both the air inlet pipe 7 and the air outlet pipe 8 are interconnected with the heating chamber 6, which can allow steam to enter and exit. Four equally spaced slots 11 are opened on the top of the inner tank 9, and each slot 11 has a plate 12 embedded inside. The top of the plate 12 is fixedly connected to the bottom of the inner cover 10. The fixed connection allows the insert plate 12 to be embedded in the groove 11, thus limiting the inner cover 10. The turntable 17 and rotating disk 20 are located in and adapted to the circular groove 19, allowing them to be embedded inside the groove 19. A drive motor 23 is fixedly connected to the top of the top cover 13 near the center, and the output end of the drive motor 23 is fixedly connected to the top of the rotating part 22, allowing the drive motor 23 to drive the rotating part 22 to rotate. The edges of the rotating plate 15 and the arc plate 16 are rounded. A liquid outlet pipe 24 is slidably connected through the bottom of the extraction tank 1, and the top of the liquid outlet pipe 24 is fixedly connected to the bottom of the inner tank 9, allowing for liquid discharge. A handle 25 is symmetrically fixedly connected to the inner wall of the inner tank 9 near the top, facilitating the pulling out of the inner tank 9.

[0032] Working principle: Before concentration, heating medium is introduced into heating chamber 6 through air inlet pipe 7 to preheat inner tank 9, and then donkey-hide gelatin extract is injected into inner tank 9. At this time, inner cover 10 is closed so that bottom insert plate 12 is embedded in groove 11, and top cover 13 is closed so that bottom cross plate 21 of rotating disk 20 is embedded in top cross groove 18 of turntable 17. Then, drive motor 23 is started, and its output end drives rotating component 22 to rotate. Rotating component 22, through the interaction of rotating disk 20, cross plate 21 and cross groove 18 of turntable 17, drives rotating column 14 to rotate. Plate 15 and arc plate 16 rotate synchronously to fully stir the extract. The heat from heating chamber 6 is used to accelerate concentration. Control panel 5 adjusts parameters such as heating temperature and stirring speed. After concentration, top cover 13 is opened and inner tank 9 is removed from extraction tank 1 through handle 25. Inner tank 9 can be cleaned or replaced after use. If it is necessary to clean or replace rotating plate 15 and arc plate 16, disconnect cross plate 21 from cross groove 18, remove rotating column 14 together with rotating plate 15 and arc plate 16 from inner tank 9, perform separate operation, and then reinstall back into the device.

[0033] The wiring diagrams of the control panel 5 and drive motor 23 in this utility model are common knowledge in the field. Their working principle is a well-known technology. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the control panel 5 and drive motor 23 will not be explained in detail.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A novel device for concentrating donkey-hide gelatin extract, comprising an extraction tank (1), characterized in that: The extraction tank (1) has a heating chamber (6) inside its inner wall. An inner tank (9) is embedded inside the extraction tank (1). An inner cover (10) is provided inside the extraction tank (1) and above the inner tank (9). A top cover (13) is installed on the top of the extraction tank (1). A rotating column (14) is rotatably connected to the bottom of the inner cover (10) through a bearing. Rotating plates (15) are evenly spaced and fixedly connected to the surface of the rotating column (14). Arc plates are symmetrically fixedly connected to the bottom of the rotating column (14). (16) A turntable (17) is fixedly connected to the top of the rotating column (14). A circular groove (19) is opened at the bottom of the top cover (13). A cross groove (18) is opened at the top of the turntable (17). A cross plate (21) is embedded at the bottom of the cross groove (18). A rotating disk (20) is fixedly connected to the top of the cross plate (21). A rotating component (22) is fixedly connected to the top of the rotating disk (20). The top of the rotating component (22) passes through the top cover (13) and is rotatably connected to its bearing.

2. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: A fixing sleeve (2) is fitted and fixedly connected to the surface of the extraction tank (1) and near the bottom. A support leg (3) is fixedly connected to the bottom of the fixing sleeve (2). A trapezoidal block (4) is fixedly connected to the bottom of the support leg (3).

3. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: A control panel (5) is fixedly installed on the surface of the extraction tank (1).

4. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: An air inlet pipe (7) is fixed on the surface of the extraction tank (1) near the top, and an air outlet pipe (8) is fixedly connected on the surface of the extraction tank (1) near the bottom. Both the air inlet pipe (7) and the air outlet pipe (8) are connected to the heating chamber (6).

5. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: The top of the inner tank (9) is provided with four slots (11) at equal intervals. Each slot (11) is fitted with a panel (12). The top of the panel (12) is fixedly connected to the bottom of the inner cover (10).

6. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: The turntable (17) and rotating disk (20) are located in and adapted to the circular groove (19).

7. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: A drive motor (23) is fixedly connected to the top of the top cover (13) and near the center. The output end of the drive motor (23) is fixedly connected to the top of the rotating part (22).

8. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: The edges of the rotating plate (15) and the arc plate (16) are rounded.

9. The novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: The bottom of the extraction tank (1) is connected to a liquid outlet pipe (24) that is slidably connected, and the top of the liquid outlet pipe (24) is fixed and connected to the bottom of the inner tank (9).

10. A novel donkey-hide gelatin extract concentration device according to claim 1, characterized in that: The inner wall of the inner tank (9) and near the top are symmetrically fixed with handles (25).

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