Fluorosilicate crystallizer

CN224748567UActive Publication Date: 2026-09-15YIDU JIHONG CHEM CO LTD
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Patent Information

Application Number
CN202522133028.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-09-15
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

[0004]基于上述表述,本实用新型提供了一种氟硅酸盐结晶器,以解决现有的结晶器在添加溶液的时候容错率不高的问题

Benefits of technology

1、本实用新型通过在内筒上设置存液盒,利用存液盒来对添加的溶液进行暂存,并且利用存液盒上的刻度线和透明板,可以清楚的观察内部溶液的多少,便于控制添加的份量,在遇到突发情况,能够精确的进行补充溶液。

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Abstract

This utility model relates to the field of fluorosilicate crystallization, specifically to a fluorosilicate crystallizer, comprising an outer cylinder and an inner cylinder. The inner cylinder is disposed within the inner cavity of the outer cylinder. Two liquid storage components are installed on the top of the inner cylinder, symmetrically distributed on the top of the inner cylinder. Each liquid storage component includes a storage box, a sealing element, a liquid outlet, and a liquid inlet pipe. A support is installed on the top of the inner wall of the inner cylinder, and the storage box is mounted on the support. The sealing element is inserted into the inner cavity of the storage box. The liquid outlet is located at the bottom of the storage box and faces the inner cavity of the inner cylinder. This utility model, by setting a liquid storage box on the inner cylinder, utilizes the storage box to temporarily store the added solution. Furthermore, the scale lines and transparent plate on the storage box allow for clear observation of the amount of solution inside, facilitating control of the added amount. In case of emergencies, the solution can be precisely replenished.
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Description

Technical Field

[0001] This utility model relates to the field of fluorosilicate crystallization, and specifically to a fluorosilicate crystallizer. Background Technology

[0002] Fluorosilicones are a class of compounds formed by the neutralization reaction of fluorosilicic acid with metal cations. A certain concentration of fluorosilicic acid solution and sodium salt solution are continuously or intermittently added to a crystallization tank according to a stoichiometric ratio, thereby producing sodium fluorosilicate through a chemical reaction in the crystallization tank. The sodium fluorosilicate produced has low solubility in water and quickly reaches a supersaturated state in the reaction mixture, thereby precipitating crystals to obtain fluorosilicates.

[0003] The silicate solution and sodium salt solution need to be added in a certain ratio. The existing addition method is relatively simple, which involves adding the solution directly into the crystallizer through a pipe. The amount added is controlled by controlling the addition time. Although it is possible to control the amount of each solution added to achieve a certain ratio, if an emergency occurs, such as a pause in one solution or a sudden blockage, it will result in one solution being added in excess and the other in insufficient quantity. Furthermore, it is inconvenient to replenish the solution later, because it is unknown how much excess solution was added when one solution was paused. Therefore, how to deal with emergencies while ensuring the correct addition amount is the problem that this application aims to solve. Utility Model Content

[0004] Based on the above description, this utility model provides a fluorosilicate crystallizer to solve the problem of low fault tolerance when adding solution in existing crystallizers.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: a fluorosilicate crystallizer, comprising an outer cylinder and an inner cylinder, wherein the inner cylinder is disposed in the inner cavity of the outer cylinder; The top of the inner cylinder is equipped with two liquid storage components, which are symmetrically distributed on the top of the inner cylinder. The liquid storage assembly includes a liquid storage box, a sealing element, a liquid outlet, and a liquid inlet pipe. A bracket is installed on the top of the inner wall of the inner cylinder, and the liquid storage box is installed on the bracket. The sealing element is inserted into the inner cavity of the liquid storage box. The liquid outlet is located at the bottom of the liquid storage box and faces the inner cavity of the inner cylinder. The liquid inlet pipe is installed on the top of the liquid storage box. The side wall of the liquid storage box is a transparent plate, and scale lines are provided on the side wall of the liquid storage box. Furthermore, the bottom of the inner cylinder is provided with a discharge port, and a sealing component is provided in the inner cavity of the discharge port, the sealing component being used to block the discharge port.

[0006] Furthermore, the sealing assembly includes a sealing plate and a hydraulic rod, the sealing plate being mounted on top of the hydraulic rod, and the end of the sealing plate away from the hydraulic rod being inserted into the inner cavity of the discharge port.

[0007] Based on the above technical solution, the present invention can be further improved as follows.

[0008] Furthermore, a motor is also installed on the bracket at the top of the inner cylinder, and a stirring rod is installed at the output end of the motor. The end of the stirring rod away from the motor is inserted into the inner cavity of the inner cylinder.

[0009] Furthermore, the liquid storage assembly also includes an arc groove, which is formed on the side wall of the liquid storage box, and the arc grooves on the two liquid storage boxes together form a circular hole, with the motor located at the center of the circular hole.

[0010] Furthermore, the sealing component consists of a rod and a sealing block. The sealing block is installed at one end of the rod, and when the sealing component is inserted into the inner cavity of the liquid storage box, the sealing block seals the liquid outlet.

[0011] Furthermore, a discharge section is installed at the bottom of the outer cylinder. The discharge section includes a discharge cylinder, a top plate, a discharge port, a vertical rod, and a groove. The discharge cylinder is fixedly installed at the bottom of the outer cylinder. The top plate and the discharge cylinder are connected by the vertical rod, and the gap between the discharge cylinder and the top plate forms the discharge port. The groove is formed on the top surface of the top plate.

[0012] Furthermore, the top of the top plate is designed as a hemispherical shape, and the top of the sealing plate is also designed as a hemispherical shape, while the sealing plate cooperates with the groove.

[0013] Furthermore, support feet are installed on the side wall of the outer cylinder, and a fixing plate is installed between the support feet. The hydraulic rod is installed on the fixing plate, and the telescopic rod of the hydraulic rod moves through the top plate and the groove of the top plate and then connects to the bottom of the sealing plate.

[0014] Furthermore, a first pipe and a second pipe are installed on the side wall of the outer cylinder. The first pipe and the second pipe are distributed opposite to each other, with the first pipe located at the upper part of the outer cylinder and the second pipe located at the lower part of the outer cylinder.

[0015] Furthermore, a replenishment pipe is installed at the top of the inlet pipe, and the end of the replenishment pipe away from the inlet pipe is connected to the storage tank. A valve is installed on the side wall of the replenishment pipe. A liquid level sensor is installed at the top of the storage box. An electric telescopic rod is connected to the top of the sealing component via a connecting rod. The tail end of the electric telescopic rod is installed on a support frame on the storage box, and a controller is installed on the support frame.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: 1. This utility model provides a liquid storage box on the inner cylinder to temporarily store the added solution. The scale lines and transparent plate on the liquid storage box allow for clear observation of the amount of solution inside, making it easy to control the amount added. In case of emergencies, the solution can be accurately replenished.

[0017] 2. By setting a sealing component at the bottom of the inner cylinder, the hydraulic rod in the sealing component is used to drive the sealing plate to move up and down, thereby sealing and opening the feed port, separating the working state of solution mixing and crystallization and the state after crystallization is completed. The top of both the sealing plate and the top plate are designed as hemispherical, which can ensure that the crystals can slide smoothly from the top plate and the sealing plate. Attached Figure Description

[0018] Figure 1 A schematic diagram of the structure of a fluorosilicate crystallizer provided in an embodiment of this utility model; Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the liquid storage box of this utility model; Figure 4 This is a three-dimensional structural diagram of the sealing component in this utility model; Figure 5 This is a schematic diagram of the liquid storage component in an embodiment of the present invention.

[0019] The attached diagram lists the components represented by each number as follows: 1. Outer cylinder; 2. Inner cylinder; 3. Motor; 4. Stirring rod; 5. Liquid storage assembly; 501. Liquid storage box; 502. Arc groove; 503. Sealing component; 504. Liquid outlet; 505. Liquid inlet pipe; 6. Sealing assembly; 601. Sealing plate; 602. Hydraulic rod; 7. Discharge section; 701. Discharge cylinder; 702. Top plate; 703. Discharge port; 704. Vertical rod; 705. Groove; 8. Fixing plate; 9. First pipe; 10. Second pipe; 11. Liquid replenishment pipe; 12. Valve; 13. Liquid level sensor; 14. Electric telescopic rod; 15. Controller. Detailed Implementation

[0020] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

[0022] It should be noted that when one element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intermediary element. In the following embodiments, "connection" should be understood as "electrical connection," "communication connection," etc., if the connected circuits, modules, units, etc., have the transmission of electrical signals or data between them.

[0023] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the technical product is in use. They are used only for the convenience of describing the technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the technology. Furthermore, "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. Therefore, the terms "first," "second," "third," etc., are used only for distinguishing descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0026] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of this technology, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this technology based on the specific circumstances.

[0028] Please see Figure 1 , Figure 2 and Figure 3 A fluorosilicate crystallizer includes an outer cylinder 1 and an inner cylinder 2, wherein the inner cylinder 2 is disposed in the inner cavity of the outer cylinder 1; The top of the inner cylinder 2 is equipped with a liquid storage component 5. There are two liquid storage components 5, which are symmetrically distributed on the top of the inner cylinder 2. The liquid storage components 5 are used to receive the solution to be added, and two are provided to facilitate receiving the required solution separately. The liquid storage assembly 5 includes a liquid storage box 501, a sealing element 503, a liquid outlet 504, and a liquid inlet pipe 505. A bracket is installed on the top of the inner wall of the inner cylinder 2, and the liquid storage box 501 is installed on the bracket. The bracket can support the liquid storage box 501. The sealing element 503 is inserted into the inner cavity of the liquid storage box 501. The liquid outlet 504 is located at the bottom of the liquid storage box 501 and faces the inner cavity of the inner cylinder 2. The solution added to the liquid storage box 501 can be discharged into the inner cylinder 2 from the liquid outlet 504. The sealing element 503 is used to block the liquid outlet 504 when it is not necessary to drain the solution, so as to ensure the solution addition amount. When the addition amount is met, the sealing element 503 can be removed to drain the solution into the inner cylinder 2 from the liquid outlet 504.

[0029] The liquid inlet pipe 505 is installed on the top of the liquid storage box 501. The side wall of the liquid storage box 501 is a transparent plate, which makes it easy to observe the amount of solution inside the liquid storage box 501. At the same time, the side wall of the liquid storage box 501 is provided with scale lines, which can more accurately determine the amount of solution. The bottom of the inner cylinder 2 is provided with a discharge port, and a sealing component 6 is provided in the inner cavity of the discharge port. The sealing component 6 is used to block the discharge port.

[0030] The sealing assembly 6 includes a sealing plate 601 and a hydraulic rod 602. The sealing plate 601 is installed on the top of the hydraulic rod 602, and the end of the sealing plate 601 away from the hydraulic rod 602 is inserted into the inner cavity of the discharge port. When discharge is required, the hydraulic rod 602 can be activated to drive the sealing plate 601 to move downward, thereby discharging the crystals in the inner cylinder 2 from the discharge port.

[0031] Please see Figure 2 In this embodiment, a motor 3 is also installed on the bracket at the top of the inner cylinder 2. A stirring rod 4 is installed at the output end of the bottom of the motor 3. The end of the stirring rod 4 away from the motor 3 is inserted into the inner cavity of the inner cylinder 2. Starting the motor 3 can drive the stirring rod 4 to rotate, and the rotating stirring rod 4 can accelerate the mixing of the solution in the inner cylinder 2.

[0032] Please see Figure 3 The liquid storage component 5 in this embodiment also includes an arc groove 502, which is formed on the side wall of the liquid storage box 501. The arc grooves 502 on the two liquid storage boxes 501 together form a circular hole, and the motor 3 is located at the center of the circular hole.

[0033] Please see Figure 3 and Figure 4 In this embodiment, the sealing member 503 consists of a rod and a sealing block. The sealing block is installed at one end of the rod. When the sealing member 503 is inserted into the inner cavity of the liquid storage box 501, the sealing block blocks the liquid outlet 504. The liquid outlet 504 is blocked by inserting the sealing member 503, and the solution in the inner cavity of the liquid storage box 501 can be discharged by pulling out the sealing member 503.

[0034] Please see Figure 2 In this embodiment, the bottom of the outer cylinder 1 is equipped with a discharge section 7. The discharge section 7 includes a discharge cylinder 701, a top plate 702, a discharge port 703, a vertical rod 704, and a groove 705. The discharge cylinder 701 is fixedly installed at the bottom of the outer cylinder 1. The top plate 702 and the discharge cylinder 701 are connected by the vertical rod 704. The gap between the discharge cylinder 701 and the top plate 702 forms the discharge port 703. The discharge port 703 is used to discharge the crystals in the inner cylinder 2. The groove 705 is formed on the top surface of the top plate 702.

[0035] After the sealing part 503 is opened, the crystals in the inner cylinder 2 will fall onto the top plate 702, and then slide down the side wall of the top plate 702, which is the discharge port 703.

[0036] Please see Figure 2 In this embodiment, the top of the top plate 702 is designed as a hemispherical shape, and the top of the sealing plate 601 is also designed as a hemispherical shape. At the same time, the sealing plate 601 cooperates with the groove 705. The hemispherical design allows the crystal to slide more easily from the top plate 702 and the sealing plate 601.

[0037] Please see Figure 2In this embodiment, a support foot is installed on the side wall of the outer cylinder 1, and a fixing plate 8 is installed between the support feet. The hydraulic rod 602 is installed on the fixing plate 8, and the fixing plate 8 provides the hydraulic rod 602 with the support force for installation. At the same time, the telescopic rod of the hydraulic rod 602 moves through the top plate 702 and the groove 705 of the top plate 702 and connects to the bottom of the sealing plate 601. After the hydraulic rod 602 is started, it will drive the sealing plate 601 to move downward from the discharge port, thereby allowing the crystal inside the inner cylinder 2 to be discharged.

[0038] Please see Figure 2 In this embodiment, a first pipe 9 and a second pipe 10 are installed on the side wall of the outer cylinder 1. The first pipe 9 and the second pipe 10 are distributed opposite to each other. The first pipe 9 is located at the upper part of the outer cylinder 1, and the second pipe 10 is located at the lower part of the outer cylinder 1. The first pipe 9 is used to introduce a cooling medium, such as cold water, and the second pipe 10 is used to discharge the cooling medium. The cooling medium is used to cool the mixed solution inside the inner cylinder 2, reduce the solubility of sodium fluorosilicate, and cause it to precipitate crystals.

[0039] Please see Figure 5 Unlike the manual replenishment described above, this embodiment has a replenishment pipe 11 installed at the top of the inlet pipe 505. The end of the replenishment pipe 11 away from the inlet pipe 505 is connected to the storage tank, and a valve 12 is installed on the side wall of the replenishment pipe 11. This valve 12 can be a model G60 series solid-state relay + electric regulating valve (such as SAMSON 3820). A liquid level sensor 13 is installed at the top of the storage box 501. A Honeywell UDC series ultrasonic sensor (such as UDC3000) can be selected. The top of the sealing member 503 is connected to an electric telescopic rod 14 via a connecting rod. The tail end of the electric telescopic rod 14 is installed on the support frame on the storage box 501. By activating the electric telescopic rod 14, both sealing members 503 can be pulled upwards simultaneously to drain the liquid. A controller 15 is installed on the support frame. The recommended model is STM32F103RCT6. The microcontroller 15 is used to receive electrical or digital signals from the sensor and then send a signal to the valve 12 to control the opening and closing of the valve 12. When the liquid level sensor 13 detects that the solution in the liquid storage box 501 is full, it sends a signal to the controller 15. The controller 15 controls the valve 12 to close and stop replenishing the solution. When the liquid level sensor 13 detects that the solution in the liquid storage box 501 is empty, it sends a signal to the controller 15 to control the valve 12 to open and replenish the solution.

[0040] In practical use, the solution is added to the inside of the storage box 501 through the inlet pipe 505 at the top of the storage box 501. The storage box 501 is a transparent plate with graduation lines. When the appropriate amount is added, the sealing part 503 can be removed to drain the liquid. In case of emergency, the solution can also be replenished through the graduation lines on the storage box 501. Compared with adding directly to the inner cavity of the inner cylinder 2, it has a greater margin of error. During the crystallization process, the stirring rod 4 can be rotated by starting the motor 3 to speed up the mixing of the solution. After the crystallization is completed, the hydraulic rod 602 is started to move the sealing plate 601 out of the discharge port. The crystals are discharged from the inner cylinder 2 and slide out of the outer cylinder 1 through the discharge port 703 along the top plate 702, finally completing the crystallization process.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fluorosilicate crystallizer, comprising an outer cylinder (1) and an inner cylinder (2), wherein the inner cylinder (2) is disposed within the inner cavity of the outer cylinder (1), characterized in that: The top of the inner cylinder (2) is equipped with a liquid storage component (5), and there are two liquid storage components (5), which are symmetrically distributed on the top of the inner cylinder (2). The liquid storage assembly (5) includes a liquid storage box (501), a sealing element (503), a liquid outlet (504), and a liquid inlet pipe (505). A bracket is installed on the top of the inner wall of the inner cylinder (2). The liquid storage box (501) is installed on the bracket. The sealing element (503) is inserted into the inner cavity of the liquid storage box (501). The liquid outlet (504) is located at the bottom of the liquid storage box (501) and faces the inner cavity of the inner cylinder (2). The liquid inlet pipe (505) is installed on the top of the liquid storage box (501). The side wall of the liquid storage box (501) is a transparent plate, and scale lines are provided on the side wall of the liquid storage box (501). The bottom of the inner cylinder (2) is provided with a discharge port, and a sealing component (6) is provided in the inner cavity of the discharge port. The sealing component (6) is used to block the discharge port.

2. A fluosilicate crystallizer according to claim 1, characterized in that, The sealing assembly (6) includes a sealing plate (601) and a hydraulic rod (602). The sealing plate (601) is mounted on top of the hydraulic rod (602), and one end of the sealing plate (601) away from the hydraulic rod (602) is inserted into the inner cavity of the discharge port.

3. A fluorosilicate crystallizer according to claim 1, characterized in that, A motor (3) is also installed on the bracket at the top of the inner cylinder (2). A stirring rod (4) is installed at the output end of the motor (3). The end of the stirring rod (4) away from the motor (3) is inserted into the inner cavity of the inner cylinder (2).

4. A fluorosilicate crystallizer according to claim 1, characterized in that, The liquid storage component (5) also includes an arc groove (502), which is opened on the side wall of the liquid storage box (501). The arc grooves (502) on the two liquid storage boxes (501) together form a circular hole, and the motor (3) is located at the center of the circular hole.

5. A fluorosilicate crystallizer according to claim 1, characterized in that, The sealing component (503) consists of a rod and a sealing block. The sealing block is installed at one end of the rod. When the sealing component (503) is inserted into the inner cavity of the liquid storage box (501), the sealing block blocks the liquid outlet (504).

6. A fluorosilicate crystallizer according to claim 1, characterized in that, The bottom of the outer cylinder (1) is equipped with a discharge section (7), which includes a discharge cylinder (701), a top plate (702), a discharge port (703), a vertical rod (704), and a groove (705). The discharge cylinder (701) is fixedly installed at the bottom of the outer cylinder (1). The top plate (702) and the discharge cylinder (701) are connected by the vertical rod (704). The gap between the discharge cylinder (701) and the top plate (702) forms the discharge port (703). The groove (705) is opened on the top surface of the top plate (702).

7. A fluorosilicate crystallizer according to claim 6, characterized in that, The top of the top plate (702) is designed as a hemispherical shape, and the top of the sealing plate (601) is also designed as a hemispherical shape. At the same time, the sealing plate (601) cooperates with the groove (705).

8. A fluorosilicate crystallizer according to claim 1, characterized in that, Support feet are installed on the side wall of the outer cylinder (1), and a fixing plate (8) is installed between the support feet. The hydraulic rod (602) is installed on the fixing plate (8), and the telescopic rod of the hydraulic rod (602) moves through the top plate (702) and the groove (705) of the top plate (702) and then connects to the bottom of the sealing plate (601).

9. A fluorosilicate crystallizer according to claim 1, characterized in that, A first pipe (9) and a second pipe (10) are installed on the side wall of the outer cylinder (1). The first pipe (9) and the second pipe (10) are distributed opposite to each other. The first pipe (9) is located at the upper part of the outer cylinder (1), and the second pipe (10) is located at the lower part of the outer cylinder (1).

10. A fluorosilicate crystallizer according to claim 1, characterized in that, A replenishment pipe (11) is installed at the top of the inlet pipe (505). The end of the replenishment pipe (11) away from the inlet pipe (505) is connected to the storage tank. A valve (12) is installed on the side wall of the replenishment pipe (11). A liquid level sensor (13) is installed at the top of the storage box (501). An electric telescopic rod (14) is connected to the top of the sealing component (503) through a connecting rod. At the same time, the tail end of the electric telescopic rod (14) is installed on the support frame on the storage box (501). A controller (15) is installed on the support frame.