Ultrasonic-assisted high-efficiency yellow pepper extraction device

Abstract

The utility model discloses belong to yellow pepper extraction technical field, concretely for ultrasonic auxiliary high -efficient yellow pepper extraction device, including the bottom plate, the top right side fixed mounting of bottom plate has the side plate, the top end side of side plate fixed mounting has the extraction box, the inner chamber side of extraction box is equipped with ultrasonic wave subassembly, be equipped with stirring subassembly in extraction box, the bottom fixed mounting of extraction box has the valve's discharge pipe that is equipped with on it, the top right side fixed mounting of extraction box has two groups of feed pipe. The utility model discloses set up ultrasonic wave subassembly and stirring subassembly in the extraction box, have realized when the yellow pepper extraction, can be on the basis of mechanical stirring, utilize ultrasonic wave and make the yellow pepper cell wall break rapidly, and then can improve the mass transfer efficiency between solvent and yellow pepper raw materials, realize efficient extraction.

Description

Technical Field

[0001] This utility model relates to the field of yellow pepper extraction technology, specifically to an ultrasound-assisted high-efficiency yellow pepper extraction device. Background Technology

[0002] Yellow pepper extraction refers to the process of extracting the active ingredients from yellow peppers. Common methods include solvent extraction, distillation, and pressing. For example, using a suitable solvent, such as ethanol, capsaicin, carotenoids (such as β-carotene and lutein), vitamin C, and other bioactive or valuable components in yellow peppers can be dissolved, and then the extract is obtained through filtration.

[0003] However, existing solvent extraction methods typically rely on mechanical stirring to facilitate mass transfer between the pepper and solvent after placing them in a container. This process can result in low extraction efficiency. Therefore, an ultrasound-assisted high-efficiency pepper extraction device has been invented. Utility Model Content

[0004] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An ultrasonic-assisted high-efficiency yellow pepper extraction device includes a base plate, a side plate fixedly installed on the top right side of the base plate, an extraction box fixedly installed on the top side of the side plate, an ultrasonic component on the inner side of the extraction box, and a stirring component in the extraction box.

[0005] As a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, wherein: a discharge pipe with a valve is fixedly installed at the bottom of the extraction box, and two sets of feed pipes are fixedly installed on the right side of the top of the extraction box.

[0006] As a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, a funnel is fixedly installed at the top of the inner cavity of the extraction box, and two sets of feed pipes are located in the inner cavity of the funnel.

[0007] In a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, the stirring assembly includes: A rotating shaft is rotatably connected to the top of the extraction tank via bearings; A number of stirring rods are fixedly installed on the rotating shaft inside the extraction chamber.

[0008] In a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, a servo motor is fixedly installed on the top of the extraction box, and the output shaft of the servo motor is fixedly connected to the rotating shaft.

[0009] In a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, the ultrasonic component includes: An ultrasonic generator is fixedly installed on the outside of the extraction tank; An ultrasonic transducer is fixedly installed on the inner side of the extraction tank, and the ultrasonic transducer and the ultrasonic generator are electrically connected. A protective cover is fixedly installed on the inside of the extraction chamber, and the ultrasonic transducer is located inside the protective cover.

[0010] As a preferred embodiment of the ultrasonic-assisted high-efficiency yellow pepper extraction device of this utility model, it further includes: A collection component for collecting the extracted yellow bell peppers, and the collection component is located on the side plate.

[0011] In a preferred embodiment of the ultrasound-assisted high-efficiency yellow pepper extraction device of this utility model, the collection component includes: Square plates are fixedly installed on both sides of the bottom end of the side plates; A filter screen is fixedly installed between the two sets of side plates; A notch is provided at the bottom end of the side panel; A collection box is placed on the base plate and is located in a notch.

[0012] Compared with existing technologies: By incorporating ultrasonic and stirring components in the extraction chamber, the extraction of yellow bell peppers can be achieved by using ultrasonic waves to rapidly rupture the cell walls of the peppers, in addition to mechanical stirring. This improves the mass transfer efficiency between the solvent and the raw material, resulting in highly efficient extraction. Attached Figure Description

[0013] Figure 1 This is a front view schematic diagram of the structure of this utility model; Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle; Figure 3 This is a side view of the structure of this utility model; Figure 4 This is a schematic diagram of the funnel structure of this utility model.

[0014] In the diagram: base plate 10, side plate 20, notch 21, extraction box 30, discharge pipe 31, feed pipe 32, funnel 33, rotating shaft 34, stirring rod 35, servo motor 36, square plate 40, filter screen 41, collection box 50, ultrasonic generator 60, ultrasonic transducer 61, protective cover 62. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0016] This utility model provides an ultrasonic-assisted high-efficiency yellow pepper extraction device. Please refer to [link / reference]. Figures 1-4 The extraction chamber includes a base plate 10, a side plate 20 fixedly installed on the top right side of the base plate 10, an extraction chamber 30 fixedly installed on the top side of the side plate 20, an ultrasonic component on the inner side of the extraction chamber 30, and a stirring component inside the extraction chamber 30; a discharge pipe 31 with a valve fixedly installed at the bottom of the extraction chamber 30, and two sets of feed pipes 32 fixedly installed on the top right side of the extraction chamber 30; a funnel 33 fixedly installed at the top of the inner cavity of the extraction chamber 30, and the two sets of feed pipes 32 are located inside the funnel 33; an electric heating tube is installed in the extraction chamber 30 as needed.

[0017] The stirring assembly includes: a rotating shaft 34, a stirring rod 35, and a servo motor 36; The rotating shaft 34 is rotatably connected to the top of the extraction box 30 via bearings. Several stirring rods 35 are fixedly installed on the rotating shaft 34 located in the inner cavity of the extraction box 30. A servo motor 36 is fixedly installed on the top of the extraction box 30, and the output shaft of the servo motor 36 is fixedly connected to the rotating shaft 34.

[0018] The ultrasonic component includes: an ultrasonic generator 60, an ultrasonic transducer 61, and a protective cover 62. An ultrasonic generator 60 is fixedly installed on the outside of the extraction chamber 30, and an ultrasonic transducer 61 is fixedly installed on the inside of the extraction chamber 30. The ultrasonic transducer 61 and the ultrasonic generator 60 are electrically connected. A protective cover 62 is fixedly installed on the inside of the extraction chamber 30, and the ultrasonic transducer 61 is located inside the protective cover 62. The extraction chamber 30 located inside the protective cover 62 is provided with heat dissipation holes, and the material of the protective cover 62 is, but is not limited to, polypropylene or polycarbonate, to avoid large attenuation of ultrasonic wave propagation.

[0019] It also includes: a collection component for collecting the extracted yellow bell peppers, and the collection component is located on the side plate 20; The collection components include: a square plate 40, a filter screen 41, and a collection box 50; Square plates 40 are fixedly installed on both sides of the bottom end of the side plate 20. Several filter screens 41 are fixedly installed between the two sets of side plates 20. A notch 21 is opened on the bottom end of the side plate 20. The collection box 50 is placed on the bottom plate 10 and the collection box 50 is located in the notch 21. The filter diameter of the upper filter screen 41 is larger than that of the lower filter screen 41.

[0020] In practical use, the specific operating steps for those skilled in the art are as follows: First, the yellow pepper raw material and solvent (preferably ethanol) are placed in the extraction tank 30 through the feed pipe 32. During this process, the yellow pepper raw material and solvent are initially mixed through the funnel 33. Then, high-frequency ultrasonic waves are generated by the ultrasonic generator 60 and ultrasonic transducer 61 to rapidly rupture the cell walls of the yellow pepper and release the effective components. At the same time, the stirring rod 35 is stirred by the servo motor 36 to accelerate the mass transfer process between the solvent and the yellow pepper raw material. After extraction, the extracted substances are filtered through two sets of filter screens 41 to separate the effective components from the residue and obtain a pure product.

[0021] The ultrasonic component and the electric heating element are controlled by a controller and an actuator, specifically: The controller receives temperature and frequency signals from the sensor, compares them with the preset target values, and then sends control commands to the actuator according to the preset values ​​based on the comparison results. For example, if the temperature is lower than the set value, the controller will increase the heating power as needed and send a command to the electric heating tube. If the ultrasonic frequency deviates from the set value, the controller will send a command to the frequency control circuit of the ultrasonic generator according to the frequency adjustment amount.

[0022] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An ultrasonic-assisted high-efficiency yellow pepper extraction device, comprising a base plate (10), wherein a side plate (20) is fixedly installed on the top right side of the base plate (10), and an extraction box (30) is fixedly installed on the top side of the side plate (20), characterized in that, The extraction chamber (30) is equipped with an ultrasonic component on the inner side and a stirring component in the extraction chamber (30).

2. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 1, characterized in that, The bottom of the extraction box (30) is fixedly installed with a discharge pipe (31) having a valve thereon, and the top right side of the extraction box (30) is fixedly installed with two sets of feed pipes (32).

3. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 1, characterized in that, The extraction box (30) has a funnel (33) fixedly installed at the top of its inner cavity, and two sets of feed pipes (32) are located in the inner cavity of the funnel (33).

4. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 1, characterized in that, The stirring assembly includes: A rotating shaft (34) is rotatably connected to the top of the extraction tank (30) via a bearing; A number of stirring rods (35) are fixedly installed on the rotating shaft (34) inside the extraction chamber (30).

5. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 4, characterized in that, A servo motor (36) is fixedly installed on the top of the extraction box (30), and the output shaft of the servo motor (36) is fixedly connected to the rotating shaft (34).

6. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 1, characterized in that, The ultrasonic component includes: An ultrasonic generator (60) is fixedly installed on the outside of the extraction tank (30). An ultrasonic transducer (61) is fixedly installed on the inside of the extraction tank (30), and the ultrasonic transducer (61) and the ultrasonic generator (60) are electrically connected. A protective cover (62) is fixedly installed on the inside of the extraction chamber (30), and an ultrasonic transducer (61) is located inside the protective cover (62).

7. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 1, characterized in that, Also includes: A collection component for collecting the extracted yellow peppers, and the collection component is located on the side plate (20).

8. The ultrasound-assisted high-efficiency yellow pepper extraction device according to claim 7, characterized in that, The collection component includes: Square plate (40), and square plates (40) are fixedly installed on both sides of the bottom end of the side plate (20). A filter screen (41) is fixedly installed between the two sets of side plates (20). A notch (21) is provided at the bottom end of the side plate (20); A collection box (50) is placed on a base plate (10) and is located in a notch (21).

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