Automatic cleaning and recycling device for enzyme preparation filtering residue

Abstract

The utility model relates to enzyme preparation processing technical field discloses an enzyme preparation filtering residue automatic cleaning and recovery device, including the separation tank, the separation tank top is equipped with the feed inlet, the separation tank bottom is equipped with the discharge gate, the separation tank inside is provided with the self -cleaning subassembly, the separation tank outer wall is provided with the push residue subassembly. The utility model discloses through the motor operation of fixed support plate top, and the motor output end drives the rotary lever to rotate in the separation tank inside, and the rotary lever synchronous drive hollow post rotates, and the three scrapers of fixed hollow post outer wall rotate with the hollow post, and the scraper is attached to the filter arc plate surface and scrapes the solid residue remaining, avoids the filter hole and blocks the influence subsequent filtration, and the scraper outer wall fixed inclined guide plate synchronous rotation, and the inclined guide plate adopts certain angle, can push the residue away from the filter arc plate surface, makes the equipment not need to stop cleaning, effectively maintains the continuity of filtration procedure, and the overall production efficiency is greatly improved, and the artificial labor intensity and cost are also reduced.

Description

Technical Field

[0001] This utility model relates to the field of enzyme preparation processing technology, and in particular to an automatic cleaning and recycling device for enzyme preparation filter residue. Background Technology

[0002] Enzyme preparations are industrial products containing one or more active enzymes, made from biological resources through processes such as extraction, separation, purification, or fermentation. Their core function is to act as biocatalysts, efficiently accelerating specific chemical reactions in fields such as food processing, industrial production, and pharmaceutical research and development. They are not consumed after the reaction. Enzyme preparations can be made into liquid, powder, or granules as needed, and can be adapted to different scenarios through technical means. For example, heat-resistant amylase can be used for saccharification in brewing, acid and alkali-resistant protease can be used for stain removal in laundry detergent, and food-grade enzyme preparations can also be used for bread fermentation and cheese making to optimize taste and efficiency.

[0003] In existing technologies, when filtering enzyme preparations, filter residue remains on the surface of the filter screen. After a long period of filtration, it is necessary to stop production to clean it, which not only interrupts the continuous production process but also significantly reduces the overall production efficiency. The cleaning operation requires separate personnel, which not only consumes additional labor costs but also requires them to undertake repetitive and tedious physical labor. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic cleaning and recycling device for enzyme preparation filter residue.

[0005] This utility model is achieved by the following technical solution: an automatic cleaning and recycling device for enzyme preparation filter residue, including a separation box, an inlet at the top of the separation box, an outlet at the bottom of the separation box, a self-cleaning component inside the separation box, and a slag pushing component on the outer wall of the separation box; The self-cleaning assembly includes a filter arc-shaped plate, which is fixedly connected to the inner wall of the separation chamber. A support plate is fixedly connected to the outer wall of the separation chamber. A motor is fixedly connected to the top of the support plate. A rotating rod is fixedly connected to the output end of the motor. The rotating rod is rotatably connected inside the separation chamber. A hollow column is fixedly connected to the outer wall of the rotating rod. A scraper is fixedly connected to the outer wall of the hollow column. An inclined guide plate is fixedly connected to the outer wall of the scraper.

[0006] As a further improvement to the above solution, three scrapers are provided, which are evenly arranged around the rotating rod as the center, and three inclined guide plates are provided, which are evenly arranged around the rotating rod as the center.

[0007] Through the above technical solution, the scraper adheres to the surface of the filter arc plate to scrape away residual solid residue, avoiding filter hole blockage and affecting subsequent filtration. The inclined guide plate fixed on the outer wall of the scraper rotates synchronously. The inclined guide plate adopts a certain angle, which can push the residue away from the surface of the filter arc plate, so that the equipment does not need to stop for cleaning, effectively maintaining the continuity of the filtration process, greatly improving the overall production efficiency, and reducing the intensity and cost of manual labor.

[0008] As a further improvement to the above solution, the slag pushing assembly includes a slag outlet, which is located inside the separation box, and a slag guide plate is fixedly connected to the outer wall of the separation box.

[0009] As a further improvement to the above solution, a slag pusher plate is slidably connected to the inner wall of the slag guide plate, and a guide rod is slidably connected inside the slag pusher plate.

[0010] As a further improvement to the above solution, a fixing block is fixedly connected to the outer wall of the end of the guide rod away from the slag pusher plate, and the fixing block is fixedly connected to the outer wall of the separation tank.

[0011] As a further improvement to the above solution, a reciprocating screw is rotatably connected inside the fixed block, and the reciprocating screw is threadedly sleeved inside the slag pusher plate.

[0012] As a further improvement to the above solution, a toothed pulley is fixedly connected to the outer wall of the end of the reciprocating screw away from the slag pusher plate, and the toothed pulley is engaged with a toothed belt.

[0013] As a further improvement to the above solution, the toothed belt is engaged with a first toothed pulley, which is fixedly connected to the outer wall of the rotating rod.

[0014] The above technical solution allows the slag pusher plate to slide along the outer wall of the guide rod. At this time, the slag pusher plate moves back and forth in a straight line along the inner wall of the guide plate. The guide plate is fixed to the outer wall of the separation box and corresponds to the slag outlet. When the residue falls onto the surface of the guide plate through the slag outlet, the reciprocating motion of the guide plate pushes the residue away from the inside of the guide plate, thus completing the recycling of the residue. Through the toothed pulley, toothed belt, and first toothed pulley, there is no need to add additional drive equipment, which reduces energy consumption and equipment operating costs. At the same time, it ensures the integrity and cleanliness of the residue recycling, further improving the overall production efficiency.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes a motor fixed to the top of a support plate. The motor's output drives a rotating rod to rotate inside the separation chamber. The rotating rod synchronously drives a hollow column to rotate. Three scrapers fixed to the outer wall of the hollow column rotate with the column, scraping away residual solid residue from the surface of the filter arc plate. This prevents the filter holes from clogging and affecting subsequent filtration. An inclined guide plate fixed to the outer wall of the scraper rotates synchronously. The inclined guide plate, with a certain angle, can push the residue away from the surface of the filter arc plate, eliminating the need for equipment shutdown for cleaning. This effectively maintains the continuity of the filtration process, significantly improves overall production efficiency, and reduces labor intensity and costs.

[0016] This invention utilizes a first toothed pulley that rotates synchronously. The first toothed pulley drives the toothed belt to rotate, which in turn drives a reciprocating screw to rotate inside a fixed block. The reciprocating screw is threadedly connected to a slag-pushing plate, causing the slag-pushing plate to slide along the outer wall of a guide rod. Simultaneously, the slag-pushing plate performs reciprocating linear motion along the inner wall of the guide plate. The guide plate is fixed to the outer wall of the separation box and corresponds to the slag outlet. When residue falls onto the surface of the guide plate through the slag outlet, the reciprocating motion of the guide plate pushes the residue away from the inside of the guide plate, completing the residue recovery. Through the toothed pulley, toothed belt, and first toothed pulley, no additional drive equipment is required, reducing energy consumption and equipment operating costs. Simultaneously, it ensures the integrity and cleanliness of residue recovery, further improving overall production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the separation box of this utility model; Figure 3 This is a schematic diagram of the self-cleaning component structure of this utility model; Figure 4 This is a schematic diagram of the scraper structure of this utility model; Figure 5 This is a schematic diagram of the slag pushing component structure of this utility model; Figure 6 This is a schematic diagram of the slag outlet structure of this utility model.

[0018] Explanation of key symbols: 1. Separation box; 2. Feed inlet; 3. Discharge outlet; 4. Self-cleaning assembly; 401. Filter arc plate; 402. Support plate; 403. Motor; 404. Rotating rod; 405. Hollow column; 406. Scraper; 407. Inclined guide plate; 5. Slag pushing assembly; 501. Slag outlet; 502. Slag guide plate; 503. Slag pushing plate; 504. Guide rod; 505. Fixing block; 506. Reciprocating screw; 507. Toothed pulley; 508. Toothed belt; 509. First toothed pulley. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0020] Example: Please combine Figure 1-6 This embodiment provides an automatic cleaning and recycling device for enzyme preparation filter residue, including a separation box 1, a feed inlet 2 at the top of the separation box 1, a discharge outlet 3 at the bottom of the separation box 1, a self-cleaning component 4 inside the separation box 1, and a slag pushing component 5 on the outer wall of the separation box 1. The self-cleaning component 4 includes a filter arc plate 401, which is fixedly connected to the inner wall of the separation box 1. A support plate 402 is fixedly connected to the outer wall of the separation box 1. A motor 403 is fixedly connected to the top of the support plate 402. A rotating rod 404 is fixedly connected to the output end of the motor 403. The rotating rod 404 is rotatably connected inside the separation box 1. A hollow column 405 is fixedly connected to the outer wall of the rotating rod 404. A scraper 406 is fixedly connected to the outer wall of the hollow column 405. An inclined guide plate 407 is fixedly connected to the outer wall of the scraper 406.

[0021] There are three scrapers 406, which are evenly arranged around the rotating rod 404. There are also three inclined guide plates 407, which are evenly arranged around the rotating rod 404.

[0022] The output of motor 403 drives rotating rod 404 to rotate inside separation box 1. Rotating rod 404 synchronously drives hollow column 405 to rotate. Three scrapers 406 fixed on the outer wall of hollow column 405 rotate with hollow column 405. Scrapers 406 scrape off residual solid residue from the surface of filter arc plate 401, preventing filter hole blockage and affecting subsequent filtration. At the same time, inclined guide plate 407 fixed on the outer wall of scraper 406 rotates synchronously. Inclined guide plate 407 adopts a certain angle, which can push the residue away from the surface of filter arc plate 401. The equipment does not need to be stopped for cleaning, effectively maintaining the continuity of the filtration process, greatly improving the overall production efficiency, and reducing the intensity and cost of manual labor.

[0023] The slag pushing assembly 5 includes a slag outlet 501, which is located inside the separation box 1. A slag guide plate 502 is fixedly connected to the outer wall of the separation box 1.

[0024] A slag pusher 503 is slidably connected to the inner wall of the slag guide plate 502, and a guide rod 504 is slidably connected inside the slag pusher 503.

[0025] A fixing block 505 is fixedly connected to the outer wall of the end of the guide rod 504 away from the slag pusher plate 503. The fixing block 505 is fixedly connected to the outer wall of the separation box 1.

[0026] The fixed block 505 is internally connected to a reciprocating screw 506, which is threaded into the slag pusher plate 503.

[0027] A toothed pulley 507 is fixedly connected to the outer wall of the end of the reciprocating screw 506 away from the slag pusher plate 503, and a toothed belt 508 is engaged with the toothed pulley 507.

[0028] The toothed belt 508 is engaged with a first toothed pulley 509, which is fixedly connected to the outer wall of the rotating rod 404.

[0029] The first toothed pulley 509 drives the toothed pulley 507 to rotate through the meshing toothed belt 508. The toothed pulley 507 drives the reciprocating screw 506 to rotate inside the fixed block 505. The reciprocating screw 506 is threadedly connected to the slag pusher plate 503, causing the slag pusher plate 503 to slide along the outer wall of the guide rod 504. At this time, the slag pusher plate 503 makes a reciprocating linear motion along the inner wall of the guide plate 502, pushing the residue away from the interior of the guide plate 502, thus completing the recycling of the residue. Through the toothed pulley 507, the toothed belt 508, and the first toothed pulley 509, there is no need to add additional drive equipment, which reduces energy consumption and equipment operating costs. At the same time, it ensures the integrity and cleanliness of the residue recycling, further improving the overall production efficiency.

[0030] The implementation principle of the automatic cleaning and recycling device for enzyme preparation filtration residue in this embodiment is as follows: The enzyme preparation enters the device from the feed inlet 2 at the top of the separation tank 1 and falls onto the filter arc plate 401 fixed on the inner wall of the separation tank 1. The filter arc plate 401 performs preliminary filtration of the residue. The filtrate that meets the requirements flows downward through the filter holes of the filter arc plate 401 and is finally discharged from the discharge outlet 3 at the bottom of the separation tank 1. The solid residue to be recycled remains on the surface of the filter arc plate 401. At this time, the motor 403 fixed at the top of the support plate 402 runs. The output end drives the rotating rod 404 to rotate inside the separation box 1. The rotating rod 404 synchronously drives the hollow column 405 to rotate. The three scrapers 406 fixed on the outer wall of the hollow column 405 rotate with the hollow column 405. The scrapers 406 scrape off the residual solid residue from the surface of the filter arc plate 401, preventing the filter holes from clogging and affecting subsequent filtration. At the same time, the inclined guide plate 407 fixed on the outer wall of the scraper 406 rotates synchronously. The inclined guide plate 407 adopts a certain angle, which can push the residue away from the surface of the filter arc plate 401, so that the equipment does not need to be stopped for cleaning, effectively maintaining the filter. The continuity of the filtration process significantly improves overall production efficiency and reduces labor intensity and costs. Simultaneously, when the rotating rod 404 rotates, the first toothed pulley 509 fixed to its outer wall rotates synchronously. The first toothed pulley 509 drives the toothed pulley 507 to rotate through the meshing toothed belt 508. The toothed pulley 507 drives the reciprocating screw 506 to rotate inside the fixed block 505. The reciprocating screw 506 is threadedly engaged with the slag pusher plate 503, causing the slag pusher plate 503 to slide along the outer wall of the guide rod 504. At this time, the slag pusher plate 503 slides along the inner wall of the guide plate 502. The guide plate 502 is fixed to the outer wall of the separation box 1 and corresponds to the slag outlet 501. When the residue falls onto the surface of the guide plate 502 through the slag outlet 501, the reciprocating motion of the guide plate 502 pushes the residue away from the interior of the guide plate 502, thus completing the recycling of the residue. Through the toothed pulley 507, toothed belt 508 and first toothed pulley 509, there is no need to add additional drive equipment, which reduces energy consumption and equipment operating costs, while ensuring the integrity and cleanliness of residue recycling, and further improving the overall production efficiency.

[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An automatic cleaning and recycling device for enzyme preparation filter residue, characterized in that, The separation box (1) includes a feed inlet (2) at the top and a discharge outlet (3) at the bottom. The separation box (1) is equipped with a self-cleaning component (4) inside and a slag pushing component (5) on the outer wall of the separation box (1). The self-cleaning component (4) includes a filter arc plate (401), which is fixedly connected to the inner wall of the separation box (1). A support plate (402) is fixedly connected to the outer wall of the separation box (1). A motor (403) is fixedly connected to the top of the support plate (402). A rotating rod (404) is fixedly connected to the output end of the motor (403). The rotating rod (404) is rotatably connected inside the separation box (1). A hollow column (405) is fixedly connected to the outer wall of the rotating rod (404). A scraper (406) is fixedly connected to the outer wall of the hollow column (405). An inclined guide plate (407) is fixedly connected to the outer wall of the scraper (406).

2. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 1, characterized in that: There are three scrapers (406), which are evenly arranged around the rotating rod (404). There are also three inclined guide plates (407), which are evenly arranged around the rotating rod (404).

3. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 1, characterized in that: The slag pushing assembly (5) includes a slag outlet (501), which is located inside the separation box (1). A slag guide plate (502) is fixedly connected to the outer wall of the separation box (1).

4. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 3, characterized in that: The inner wall of the slag guide plate (502) is slidably connected to a slag pusher plate (503), and the slag pusher plate (503) is slidably connected to a guide rod (504).

5. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 4, characterized in that: A fixing block (505) is fixedly connected to the outer wall of the end of the guide rod (504) away from the slag pusher plate (503), and the fixing block (505) is fixedly connected to the outer wall of the separation box (1).

6. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 5, characterized in that: The fixed block (505) is rotatably connected to a reciprocating screw (506), which is threaded into the slag pusher plate (503).

7. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 6, characterized in that: A toothed pulley (507) is fixedly connected to the outer wall of the end of the reciprocating screw (506) away from the slag pusher plate (503), and the toothed pulley (507) is engaged with a toothed belt (508).

8. The automatic cleaning and recycling device for enzyme preparation filtration residue as described in claim 7, characterized in that: The toothed belt (508) is engaged with a first toothed pulley (509), which is fixedly connected to the outer wall of the rotating rod (404).

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