Honey constant-temperature sterilization stirring and filtering device

Abstract

The utility model relates to honey sterilization filter equipment technical field, and disclose a kind of honey constant-temperature sterilization stirring filter device, including filter jar, sterilization jar and base, the filter jar is fixedly connected with base with sterilization jar, the filter jar is set in the upper portion of sterilization jar, this honey constant-temperature sterilization stirring filter device, by multiple synergic design realizes efficient cleaning processing, its core relies on servo motor drive card seat rotation, drive the synchronous rotation of the filter cartridge of engagement connection No.1, filter cartridge No.2, filter cartridge No.3, utilize centrifugal force to make the honey of incoming pipeline in turn through different precision filter cartridge, realize impurity step-by-step separation, filtered honey directly enters lower sterilization jar through communicating piece and cover plate, sealing cap guarantees the sealing property of feeding, the engagement structure of card seat and clamping piece is convenient for filter cartridge quick dismounting, cover plate realizes the sealed communication of filter and sterilization jar, to reach the effect of quick replacement when stop cleaning, guarantee honey processing coherence.

Description

Technical Field

[0001] This utility model relates to the technical field of honey sterilization and filtration devices, specifically a honey constant temperature sterilization, stirring and filtration device. Background Technology

[0002] Honey is made from nectar or secretions from plant flowers, containing approximately 75% water. It's stored in the honeycomb's "second stomach" (or "secret stomach"), where it undergoes various transformations over about 15 days. This process enriches the honey with vitamins, minerals, and amino acids to a certain level. Simultaneously, the polysaccharides in the nectar are converted into glucose and fructose, monosaccharides that the human body can directly absorb. With a water content of less than 23%, the honey is stored in honeycomb cells and sealed with beeswax. Honey is a supersaturated sugar solution and crystallizes at low temperatures. The crystals are glucose, while the non-crystallizing portion is primarily fructose. (This information is copied from a Baidu search and includes my own interpretation.)

[0003] Current honey constant temperature sterilization, stirring and filtering devices are mostly set up independently, which leads to poor processing continuity. In addition, traditional screens are multi-layered and are easily clogged by viscous honey. Disassembly is cumbersome when cleaning during shutdown, resulting in long downtime and delaying processing efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a honey constant temperature sterilization stirring and filtering device, which solves the problems mentioned in the background art, such as the current honey constant temperature sterilization stirring and filtering devices being mostly set up independently, resulting in poor processing continuity, and the traditional screens being set up in multiple layers, which are easily blocked by viscous honey, making disassembly cumbersome during shutdown cleaning, resulting in long downtime and delaying processing efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a honey constant temperature sterilization stirring and filtering device, comprising a filter tank, a sterilization tank, and a base. Both the filter tank and the sterilization tank are fixedly connected to the base. The filter tank is positioned above the sterilization tank. A connecting component is fixedly connected to the outer surface of the filter tank. A cover plate is provided on the outer surface of the sterilization tank. The connecting component is fixedly connected to the interior of the sterilization tank through the cover plate. A sealing cover is rotatably connected to the outer surface of the filter tank. A feed pipe is fixedly connected to the outer surface of the sealing cover. A servo motor is provided on the outer surface of the filter tank. A retainer is fixedly installed at the output end of the servo motor. A retainer is engaged with the outer surface of the retainer. A first filter cartridge, a second filter cartridge, and a third filter cartridge are fixedly installed on the outer surface of the retainer, and all three filter cartridges are located inside the filter tank. A pipe rack is fixedly installed on the outer surface of the filter tank. Several nozzles are connected to the outer surface of the pipe rack, and these nozzles are fixedly connected to the interior of the filter tank.

[0006] Preferably, a drive motor is provided on the outer surface of the cover plate, and an active disc is fixedly installed at the output end of the drive motor. Two driven discs are meshed with the outer surface of the active disc. A first thermostatic stirring component is fixedly installed on the outer surface of the active disc, and a second thermostatic stirring component is fixedly installed on the outer surface of each of the two driven discs. A scraper is fixedly installed on the outer surface of the first thermostatic stirring component. The scraper is rotatably connected to the inner wall of the sterilization tank, and a discharge pipe is provided at the bottom of the sterilization tank.

[0007] Preferably, a fixing member is fixedly installed on the outer surface of the sealing cover, and the sealing cover is fixedly connected to the filter tank through the fixing member. A first valve is provided on the outer surface of the connecting member, and a second valve is provided on the outer surface of the discharge pipe. Both the first valve and the second valve are electrically controlled valves.

[0008] Preferably, the first, second, and third filter cartridges are connected in a nested manner, and the first, second, and third filter cartridges are arranged with decreasing aperture sizes. The first, second, and third filter cartridges are all rotatably connected to the sealing cover, and the feed pipe is connected to the first filter cartridge.

[0009] Preferably, the first and second constant-temperature stirring components are made of constant-temperature heating tubes, the sterilization tank has a built-in spiral electromagnetic coil in the jacket, and a cold water circulation jacket is provided on the outermost layer. An ultraviolet sterilization lamp is embedded in the inner wall of the sterilization tank, and a controller is provided on the outer surface of the base. The controller is electrically connected to the servo motor, drive motor, electric control valve, the first and second constant-temperature stirring components, and the sterilization tank.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This honey constant temperature sterilization stirring and filtering device achieves efficient and clean processing through multiple collaborative designs. Its core relies on a servo motor to drive the rotating bracket, which in turn drives the first, second, and third filter cartridges, which are connected by a locking mechanism, to rotate synchronously. Using centrifugal force, the honey entering through the feed pipe passes through filter cartridges of different precision in sequence, achieving step-by-step separation of impurities. After filtration, the honey enters the lower sterilization tank directly through the connecting piece and the cover plate. The sealing cover ensures the sealing of the feed. The locking structure of the bracket and the locking piece facilitates quick disassembly and assembly of the filter cartridges. The cover plate achieves a sealed connection between the filter and the sterilization tank, thereby achieving quick replacement during shutdown cleaning and ensuring the continuity of honey processing.

[0011] 2. This honey constant temperature sterilization stirring and filtering device uses a drive motor to rotate the active disc, and through meshing transmission, the two driven discs rotate synchronously. This drives the first constant temperature stirring element and the two second constant temperature stirring elements to rotate in tandem. During the stirring process, the device maintains the constant temperature environment required for sterilization, ensuring that the honey is heated evenly. The scraper on the first constant temperature stirring element rotates synchronously with the stirring, adhering to the inner wall of the sterilization tank and scraping off the honey adhering to it, avoiding local stagnation. Finally, the honey is smoothly discharged through the discharge pipe, thereby improving the sterilization efficiency and honey quality. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model; Figure 2 This is a cross-sectional view of the filter tank structure of this utility model; Figure 3 This is a cross-sectional view of the sterilization tank structure of this utility model; Figure 4 This is a side sectional view of the structure of this utility model.

[0013] In the diagram: 1. Filter tank; 2. Sterilization tank; 3. Servo motor; 4. Mounting bracket; 5. Mounting element; 6. Filter cartridge No. 1; 7. Filter cartridge No. 2; 8. Filter cartridge No. 3; 9. Sealing cover; 10. Fixing element; 11. Feed pipe; 12. Base; 13. Connecting element; 14. Valve No. 1; 15. Cover plate; 16. Drive motor; 17. Active disc; 18. Driven disc; 19. Thermostatic mixing element No. 1; 20. Thermostatic mixing element No. 2; 21. Scraper; 22. Discharge pipe; 23. Valve No. 2; 24. Pipe rack; 25. Nozzle. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example 1: Please refer to Figures 1-4. A honey constant temperature sterilization stirring and filtering device includes a filter tank 1, a sterilization tank 2, and a base 12. Both the filter tank 1 and the sterilization tank 2 are fixedly connected to the base 12. The filter tank 1 is positioned above the sterilization tank 2. A connecting component 13 is fixedly connected to the outer surface of the filter tank 1. A cover plate 15 is provided on the outer surface of the sterilization tank 2. The connecting component 13 is fixedly connected to the interior of the sterilization tank 2 through the cover plate 15. A sealing cover 9 is rotatably connected to the outer surface of the filter tank 1. A feed pipe 11 is fixedly connected to the outer surface of the sealing cover 9. A servo motor 3 is provided on the outer surface of the filter tank 1. A bracket 4 is fixedly installed at the output end of the servo motor 3. A clip 5 is engaged and connected to the outer surface of the bracket 4. A first filter cartridge 6, a second filter cartridge 7, and a third filter cartridge 8 are fixedly installed on the outer surface of the clip 5. The first filter cartridge 6, the second filter cartridge 7, and the third filter cartridge 8 are all located inside the filter tank 1. A pipe rack 24 is fixedly installed on the outer surface of the filter tank 1. Several nozzles 25 are connected to the outer surface of the pipe rack 24. The nozzles 25 are fixedly connected to the inside of the filter tank 1.

[0016] Specifically, efficient cleaning processing is achieved through multiple collaborative designs. The core relies on the servo motor 3 to drive the card holder 4 to rotate, which in turn drives the first filter cartridge 6, the second filter cartridge 7, and the third filter cartridge 8, which are connected by a locking mechanism, to rotate synchronously. Centrifugal force is used to make the honey entering through the feed pipe 11 pass through filter cartridges of different precision in sequence, so that impurities are separated step by step. After filtration, the honey enters the lower sterilization tank 2 directly through the connecting piece 13 and the cover plate 15. The sealing cover 9 ensures the sealing of the feed. The locking structure of the card holder 4 and the locking piece 5 facilitates the quick disassembly and assembly of the filter cartridges. The cover plate 15 achieves a sealed connection between the filter and the sterilization tank 2, thereby achieving the effect of quick replacement during shutdown cleaning and ensuring the continuity of honey processing.

[0017] In the embodiment: filter cartridge 6, filter cartridge 7 and filter cartridge 8 are connected in a nested manner, and the filter cartridge 6, filter cartridge 7 and filter cartridge 8 are arranged with the aperture from large to small. The filter cartridge 6, filter cartridge 7 and filter cartridge 8 are all rotatably connected to the sealing cover 9, and the feed pipe 11 is connected to the filter cartridge 6.

[0018] Specifically, the nested connection and pore size gradient design form a step-by-step filtration flow path. Honey enters directly from the feed pipe 11 into the outermost large-pore filter cartridge 6, first filtering out large particles of impurities, and then sequentially entering the small-pore filter cartridges, achieving step-by-step separation of impurities from coarse to fine. The filter cartridges and sealing cap 9 rotate synchronously, accelerating the penetration of honey through each level of filter media under the action of centrifugal force. At the same time, the rotation ensures that the honey is evenly distributed on the inner wall of the filter cartridge, avoiding local impurity accumulation, greatly improving filtration accuracy, and achieving continuous processing from coarse to fine filtration. This protects the small-pore filter cartridges from wear by large impurities, thus extending their service life. Centrifugal force enhances filtration efficiency, and the rotation design reduces clogging, ensuring continuous smooth filtration. The nested structure is compact, saving space and ensuring the airtightness of the filtration flow path, reducing the risk of contamination.

[0019] Working principle: The servo motor 3 drives the cassette 4 to rotate, which in turn drives the first filter cartridge 6, the second filter cartridge 7, and the third filter cartridge 8, which are connected to each other, to rotate synchronously. After the honey enters the filter tank 1 through the feed pipe 11, it passes through the filter cartridges of different precisions in sequence under the centrifugal force generated by the rotation of the filter cartridges, thus completing the graded filtration. This achieves the step-by-step separation of impurities in the honey, improving filtration accuracy and efficiency. At the same time, the rotation prevents impurities from accumulating on the surface of the filter cartridges, keeping the filtration unobstructed. The filtered honey enters the sterilization tank 2 below through the connecting piece 13 and the cover plate 15, reducing the risk of secondary contamination of the honey during processing, improving production continuity, and shortening the processing cycle. The nozzle 25 on the pipe rack 24 is connected to the inside of the filter tank 1 and can spray the filter cartridges. The cleaning medium is used to rinse the filter cartridge during equipment shutdown or intermittent operation, promptly removing residual honey and impurities from the surface of the filter cartridge, maintaining its filtration performance, extending its service life, and reducing manual cleaning costs. The sealing cover 9 ensures the sealing of the filter tank 1 during feeding. The engaging structure of the card seat 4 and the card 5 facilitates quick assembly and disassembly of the filter cartridge. The cover plate 15 achieves a sealed connection between the filter tank 1 and the sterilization tank 2, preventing external contamination during honey processing. It also improves the convenience of equipment maintenance and adapts to the cleaning needs of different batches of production. Compared with related technologies, the honey constant temperature sterilization stirring filter device provided by this utility model has the following beneficial effects: it achieves the effect of quick replacement during shutdown cleaning, ensuring the continuity of honey processing.

[0020] Example 2: Please refer to Figures 1-4. A drive motor 16 is provided on the outer surface of the cover plate 15. An active disc 17 is fixedly installed at the output end of the drive motor 16. Two driven discs 18 are meshed on the outer surface of the active disc 17. A first thermostatic stirring component 19 is fixedly installed on the outer surface of the active disc 17. A second thermostatic stirring component 20 is fixedly installed on the outer surface of each of the two driven discs 18. A scraper 21 is fixedly installed on the outer surface of the first thermostatic stirring component 19. The scraper 21 is rotatably connected to the inner wall of the sterilization tank 2. A discharge pipe 22 is connected to the bottom of the sterilization tank 2.

[0021] Specifically, the drive motor 16 drives the active disk 17 to rotate, and the two driven disks 18 rotate synchronously through meshing transmission. This drives the first constant temperature stirring element 19 and the two second constant temperature stirring elements 20 to rotate together. During the stirring process, the constant temperature environment required for sterilization is maintained, so that the honey is heated evenly. The scraper 21 on the first constant temperature stirring element 19 rotates synchronously with the stirring, and scrapes off the honey attached to the inner wall of the sterilization tank 2 to avoid local retention. Finally, the honey is smoothly discharged through the discharge pipe 22.

[0022] In the embodiment: a fixing member 10 is fixedly installed on the outer surface of the sealing cover 9, and the sealing cover 9 is fixedly connected to the filter tank 1 through the fixing member 10. A first valve 14 is provided on the outer surface of the connecting member 13, and a second valve 23 is provided on the outer surface of the discharge pipe 22. Both the first valve 14 and the second valve 23 are electrically controlled valves.

[0023] Specifically, the sealing cap 9 is rigidly connected to the filter tank 1 via the fixing component 10, forming a mechanical seal structure to ensure the internal airtightness of the filter tank 1 and prevent leakage or intrusion of external impurities during honey processing. The No. 1 electric control valve on the connecting component 13 and the No. 2 electric control valve on the discharge pipe 22 control the valve core opening and closing via electronic signals, precisely regulating the amount of honey conveyed from the filter tank 1 to the sterilization tank 2, as well as the timing of honey discharge after sterilization. The rigid connection of the fixing component 10 strengthens the equipment's airtightness and reduces the risk of contamination. The dual electric control valves enable automated and precise control of material conveying, coordinating the rhythm of the filtration and sterilization processes, avoiding material accumulation or flow interruption, improving production continuity and operational convenience, and reducing manual intervention costs.

[0024] In this embodiment: the first constant temperature stirring component 19 and the second constant temperature stirring component 20 are made of constant temperature heating tubes. The sterilization tank 2 has a built-in spiral electromagnetic coil in the jacket and a cold water circulation jacket on the outermost layer. An ultraviolet sterilization lamp is embedded in the inner wall of the sterilization tank 2. A controller is provided on the outer surface of the base 12. The controller is electrically connected to the servo motor 3, the drive motor 16, the electric control valve, the first constant temperature stirring component 19, the second constant temperature stirring component 20, and the sterilization tank 2.

[0025] Specifically, the No. 1 and No. 2 constant temperature stirring components 20 use constant temperature heating tubes as carriers to release heat during stirring; the jacketed spiral electromagnetic coil of the sterilization tank 2 heats the tank wall through electromagnetic induction, and the two work together to provide a stable heat source for the honey. The outermost cold water circulation jacket balances heat through temperature exchange to prevent local overheating, and together they maintain the constant temperature environment required for sterilization. The ultraviolet sterilization lamp on the inner wall of the sterilization tank 2 emits ultraviolet light, forming a composite sterilization system with thermal sterilization to enhance the sterilization effect. The controller is electrically connected to all components and uniformly controls the servo motor 3 for filtration, the drive motor 16 for stirring, the electric control valve for material conveying and heating, and the start and stop of the sterilization components. With parameters, the entire process is automated and coordinated. Multi-source heating ensures uniform and stable sterilization temperature within ±0.5℃, and the cold water jacket provides precise temperature control to prevent nutrient loss in honey. Compound sterilization significantly improves sterilization efficiency with a kill rate of >99.9%. Intelligent control coordinates the rhythm of each process, reduces manual intervention, and improves production stability and consistency of honey quality. The controller is an existing structure, and the control circuit can be implemented by those skilled in the art through simple programming. It is common knowledge in the field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail to facilitate centralized control operation of the relevant structure.

[0026] Working principle: The drive motor 16 drives the active disc 17 to rotate, and the two driven discs 18 rotate synchronously through meshing transmission. This drives the first constant temperature stirring element 19 and the two second constant temperature stirring elements 20 to rotate in coordination. During the stirring process, the constant temperature environment required for sterilization is maintained, allowing the honey to be heated evenly. The scraper 21 on the first constant temperature stirring element 19 rotates synchronously with the stirring, adhering to the inner wall of the sterilization tank 2 to scrape off the attached honey, avoiding local stagnation. The linkage of multiple stirring elements expands the stirring range, eliminates sterilization dead corners, and improves sterilization uniformity. The constant temperature function ensures stable sterilization temperature and ensures sterilization effect. The scraper 21 cleans the tank wall to prevent honey residue and deterioration, reduces waste, and lowers cleaning difficulty. Finally, the honey is smoothly discharged through the discharge pipe 22. Compared with related technologies, the honey constant temperature sterilization stirring and filtering device provided by this utility model has the following beneficial effects: thereby improving sterilization efficiency and honey quality.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A honey constant temperature sterilization stirring and filtering device, comprising a filter tank (1), a sterilization tank (2), and a base (12), characterized in that: Both the filter tank (1) and the sterilization tank (2) are fixedly connected to the base (12). The filter tank (1) is located on the upper part of the sterilization tank (2). A connecting piece (13) is fixedly connected to the outer surface of the filter tank (1). A cover plate (15) is provided on the outer surface of the sterilization tank (2). The connecting piece (13) is fixedly connected to the interior of the sterilization tank (2) through the cover plate (15). A sealing cover (9) is rotatably connected to the outer surface of the filter tank (1). A feed pipe (11) is fixedly connected to the outer surface of the sealing cover (9). A servo motor (3) is provided on the outer surface of the filter tank (1). The output end of the servo motor (3) is fixedly installed with a card holder (4). The outer surface of the card holder (4) is connected with a card (5). The outer surface of the card (5) is fixedly installed with a first filter cartridge (6), a second filter cartridge (7) and a third filter cartridge (8). The first filter cartridge (6), the second filter cartridge (7) and the third filter cartridge (8) are all located inside the filter tank (1). The outer surface of the filter tank (1) is fixedly installed with a pipe rack (24). The outer surface of the pipe rack (24) is connected to several nozzles (25). The several nozzles (25) are fixedly connected to the inside of the filter tank (1).

2. The honey constant temperature sterilization stirring and filtering device according to claim 1, characterized in that: A drive motor (16) is provided on the outer surface of the cover plate (15). An active disc (17) is fixedly installed at the output end of the drive motor (16). Two driven discs (18) are meshed on the outer surface of the active disc (17). A first thermostatic stirring component (19) is fixedly installed on the outer surface of the active disc (17). A second thermostatic stirring component (20) is fixedly installed on the outer surface of each of the two driven discs (18). A scraper (21) is fixedly installed on the outer surface of the first thermostatic stirring component (19). The scraper (21) is rotatably connected to the inner wall of the sterilization tank (2). A discharge pipe (22) is connected to the bottom of the sterilization tank (2).

3. The honey constant temperature sterilization stirring and filtering device according to claim 2, characterized in that: The sealing cover (9) is fixedly installed with a fixing member (10) on its outer surface. The sealing cover (9) is fixedly connected to the filter tank (1) through the fixing member (10). A first valve (14) is provided on the outer surface of the connecting member (13). A second valve (23) is provided on the outer surface of the discharge pipe (22). Both the first valve (14) and the second valve (23) are electrically controlled valves.

4. The honey constant temperature sterilization stirring and filtering device according to claim 1, characterized in that: The first filter cartridge (6), the second filter cartridge (7), and the third filter cartridge (8) are connected in a nested manner. The first filter cartridge (6), the second filter cartridge (7), and the third filter cartridge (8) are arranged with the aperture from large to small. The first filter cartridge (6), the second filter cartridge (7), and the third filter cartridge (8) are all rotatably connected to the sealing cover (9). The feed pipe (11) is connected to the first filter cartridge (6).

5. The honey constant temperature sterilization stirring and filtering device according to claim 2, characterized in that: The first constant temperature stirring component (19) and the second constant temperature stirring component (20) are made of constant temperature heating tubes. The sterilization tank (2) has a built-in spiral electromagnetic coil in the jacket and a cold water circulation jacket on the outermost layer. The inner wall of the sterilization tank (2) is embedded with an ultraviolet sterilization lamp. The outer surface of the base (12) is equipped with a controller. The controller is electrically connected to the servo motor (3), the drive motor (16), the electric control valve, the first constant temperature stirring component (19), the second constant temperature stirring component (20), and the sterilization tank (2).

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