A soy sauce ketone residual liquid recovery processor

Abstract

The utility model discloses a kind of soy ketone residual liquid recovery processors, it is related to soy production technical field, specifically including processor body, the solid phase discharge end of processor body is provided with dehumidification structure, dehumidification structure includes the intercepting cover one of being set in the solid phase discharge end of processor body, extrusion assembly and liquid accumulation tank and waste residue collection tank being set in the bottom of intercepting cover one below, the side of liquid accumulation tank bottom end is provided with drain pipe, extrusion assembly includes containing box one, the inner chamber of containing box one is communicated with the inner chamber of intercepting cover one, the side of containing box one close to waste residue collection tank is embedded with flow limiting plate, the outside of flow limiting plate is provided with limit stop. The soy ketone residual liquid recovery processor is provided with dehumidification structure, adopts the mode of extrusion dehumidification, excess moisture in the solid residue of processor body is squeezed out, improve the recovery rate of liquid phase, and then the recovery rate of ketone organic matter in soy ketone residual liquid can be improved.

Description

Technical Field

[0001] This utility model relates to the field of soy sauce production technology, specifically to a soy sauce ketone residue recovery processor. Background Technology

[0002] Wastewater containing ketones (soy sauce ketone residue) generated during soy sauce production needs to be treated. Physicochemical methods are used to recover organic matter, purify wastewater, and reuse resources. During the treatment of soy sauce ketone residue, solid-liquid separation is required. A horizontal screw centrifuge is a common solid-liquid separation device for soy sauce ketone residue recovery. In operation, the suspension enters a high-speed rotating drum through a hollow shaft, forming a ring-shaped fluid in the centrifugal force field. Denser particles settle to the inner wall of the drum, forming a solid ring layer, while the clear liquid forms an inner ring liquid and is discharged through an overflow hole. A screw conveyor rotates at a speed slightly lower than the drum, pushing the solid particles towards the slag discharge port at the conical end for continuous slag discharge. However, the discharged solid phase has a high moisture content, severely affecting the recovery efficiency of ketones. Furthermore, when the solid and liquid densities are similar, effective solid-liquid separation cannot be achieved, resulting in the presence of solid phase in the liquid phase, affecting subsequent liquid phase treatment. Based on this, this application proposes a soy sauce ketone residue recovery processor. Utility Model Content

[0003] This invention provides a soy sauce ketone residue recovery processor, which solves the problems mentioned in the background art, such as the high moisture content of the separated solid phase affecting the recovery efficiency of ketone organic matter, and the presence of solid phase in the liquid phase affecting the subsequent recovery and treatment of soy sauce ketone residue.

[0004] This utility model provides the following technical solution: a soy sauce ketone residue recovery processor, comprising a processor body, wherein a dehumidification structure is provided at the solid phase discharge end of the processor body, the dehumidification structure comprising an interception cover I sleeved on the solid phase discharge end of the processor body, an extrusion assembly disposed at the bottom of the interception cover I, and a liquid collection tank and a waste residue collection tank disposed below the extrusion assembly, wherein a drain pipe is provided on one side of the bottom end of the liquid collection tank, the extrusion assembly comprising a receiving tank I, the inner cavity of the receiving tank I communicating with the inner cavity of the interception cover I, a flow limiting plate being embedded on the side of the receiving tank I near the waste residue collection tank, a limiting plate being provided on the outer side of the flow limiting plate, a discharge gap being provided between the flow limiting plate and the limiting plate, the discharge gap being located above the waste residue collection tank, an extrusion plate I being movably connected to the inner cavity of the receiving tank I, the extrusion plate I being connected to the receiving tank I through a telescopic structure I, the receiving tank I having a hollow cavity, filter plates being provided on both sides of the hollow cavity, the hollow cavity communicating with the inner cavity of the liquid collection tank.

[0005] Preferably, the bottom of the first interceptor cover and the top of the first receiving box are provided with connecting grooves, the first extrusion plate is L-shaped, the horizontal end of the first extrusion plate is adapted to the connecting groove, and the top of the horizontal end of the first extrusion plate is at the same height as the top of the first receiving box.

[0006] Preferably, the solid phase discharge end of the processor body is provided with a purification structure. The purification structure includes an interception cover II sleeved on the liquid phase discharge end of the processor body, a receiving box II disposed below the interception cover II, and another liquid collection box and another waste residue collection box disposed below the receiving box II. The inner cavity of the receiving box II is movably connected to a compression plate II. The compression plate II is connected to the receiving box II through a telescopic structure II. The box wall of the receiving box II is provided with another hollow cavity, which communicates with the inner cavity of the other liquid collection box. Another filter plate is provided on both sides of the other hollow cavity. An interception mesh plate is provided on the side of the receiving box II near the other waste residue collection box. A sealing plate is provided on the outer side of the interception mesh plate. The sealing plate is connected to the interception cover II through a telescopic structure III.

[0007] Preferably, the bottom of the second interceptor cover and the top of the second receiving box are each provided with another connecting groove. The second extrusion plate is L-shaped. A pressure sensor is provided on one side of the output end of the second extrusion plate. The horizontal end of the second extrusion plate is adapted to the other connecting groove. The top of the horizontal end of the second extrusion plate is at the same height as the top of the inner cavity of the second receiving box.

[0008] Preferably, both the second interceptor and the first interceptor have cushioning pads on their inner walls.

[0009] Preferably, the bottom of the hollow cavity is inclined, the liquid collection box is located at the lower end of the hollow cavity, and drain holes are uniformly arranged at the bottom of the lower end of the hollow cavity.

[0010] Compared with the prior art, the present invention has the following beneficial effects: 1. This soy sauce ketone residue recovery processor is equipped with a dehumidification structure. It uses a squeezing dehumidification method to squeeze out excess water from the solid residue discharged from the processor body, thereby improving the recovery rate of the liquid phase and thus improving the recovery rate of ketone organic matter in the soy sauce ketone residue.

[0011] 2. This soy sauce ketone residue recovery processor is equipped with an impurity removal structure. The impurity removal structure removes impurities from the liquid phase discharged from the processor body, which facilitates subsequent processing of the liquid phase. Furthermore, the extrusion method accelerates the liquid phase filtration speed, thereby improving the working efficiency of the impurity removal structure. Attached Figure Description

[0012] Figure 1 This is a front view of the structure of this utility model; Figure 2 This is a schematic diagram of the back of the structure of this utility model; Figure 3 This is a schematic cross-sectional view of the structure of this utility model; Figure 4 This is a schematic diagram of the interior of the container of this utility model. Figure 5 This is a schematic diagram of the interior of the storage box 2 of this utility model; Figure 6 This is a cross-sectional schematic diagram of the structural housing of this utility model.

[0013] In the diagram: 1. Processor body; 2. Interception shield one; 3. Interception shield two; 4. Container one; 5. Liquid collection tank; 6. Waste collection tank; 7. Sealing plate; 8. Squeezing plate two; 9. Telescopic structure two; 10. Drain pipe; 11. Squeezing plate one; 12. Telescopic structure one; 13. Pressure sensor; 14. Container two; 15. Connecting groove; 16. Flow limiting plate; 17. Limiting plate; 18. Filter plate; 19. Hollow cavity; 20. Interception mesh plate; 21. Telescopic structure three. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] This utility model provides an embodiment: Please refer to Figures 1-6 A soy sauce ketone residue recycling processor includes a processor body 1, which is a horizontal screw centrifuge in the prior art. The working principle and structure of the horizontal screw centrifuge are prior art and will not be described in detail here. The model of the horizontal screw centrifuge can be set according to the requirements and is not limited here.

[0016] The solid phase discharge end of the processor body 1 is provided with a dehumidification structure. The dehumidification structure includes an interception cover 2 sleeved on the solid phase discharge end of the processor body 1. The interception cover 2 is used to intercept the solid residue discharged by the processor body 1. The bottom of the interception cover 2 is provided with a compression component, which includes a receiving box 4. The bottom of the interception cover 2 and the top of the receiving box 4 are both provided with connecting grooves 15. Through the setting of the connecting grooves 15, the inner cavity of the interception cover 2 and the inner cavity of the receiving box 4 can be in a state of communication. The residue collected by the interception cover 2 can fall into the inner cavity of the receiving box 4 under the action of gravity.

[0017] A flow-limiting plate 16 is embedded on the side of the receiving box 4 near the waste collection box 6. The flow-limiting plate 16 has holes, the size of which can be set according to requirements and is not limited here. The flow-limiting plate 16 limits the discharge speed of the receiving box 4, thereby prolonging the residence time of the residue in the receiving box 4 when it is compressed, facilitating dewatering. A limiting plate 17 is provided on the outer side of the flow-limiting plate 16, and the limiting plate 17 is connected to the receiving box 4. A discharge gap is provided between the flow-limiting plate 16 and the limiting plate 17, located above the waste collection box 6. An extrusion plate 11 is movably connected to the inner cavity of the receiving box 4. The extrusion plate 11 is connected to the receiving box 6 via a telescopic structure 12. The container is connected to box 4. The extrusion plate 11 is L-shaped, and its horizontal end is adapted to the connecting groove 15. The top of the horizontal end of the extrusion plate 11 is at the same height as the top of the inner cavity of the container 4. When the telescopic structure 12 is working, it can drive the extrusion plate 11 connected to it to move. The vertical end of the extrusion plate 11 can extrude the residue in the container 4, and the residue can be dehumidified by extrusion. The water residue in the container 4 passes through the flow limiting plate 16 and is collected by the waste residue collection box 6. In addition, during the movement of the extrusion plate 11, its horizontal end can block the connecting groove 15 to prevent the residue from falling onto the output end of the telescopic structure 12, which facilitates the operation of the telescopic structure 12. In one embodiment of this application, the telescopic structure 12 is a hydraulic telescopic rod in the prior art.

[0018] The container 4 has a hollow cavity 19. Filter plates 18 are installed on both sides of the hollow cavity 19. The bottom of the hollow cavity 19 is inclined. The liquid collection tank 5 is located at the lower end of the hollow cavity 19. Drainage holes are evenly arranged at the bottom of the lower end of the hollow cavity 19. The hollow cavity 19 and the inner cavity of the liquid collection tank 5 are connected through the drainage holes. The squeezed water can enter the hollow cavity 19 through the filter plates 18. The water in the hollow cavity 19 enters the liquid collection tank 5 through the drainage holes. A drainage pipe 10 is installed on one side of the bottom of the liquid collection tank 5. The liquid in the liquid collection tank 5 can be discharged through the drainage pipe 10.

[0019] As described above, the dehumidification structure removes excess moisture from the solid residue discharged from the processor body 1 by extrusion dehumidification, which facilitates the recovery of ketone organic matter in the soy sauce ketone residue.

[0020] The solid phase discharge end of the processor body 1 is provided with a purification structure. The purification structure includes an interception cover 2 3 sleeved on the liquid phase discharge end of the processor body 1, a receiving box 2 14 disposed below the interception cover 2 3, and another liquid collection box 5 and another waste collection box 6 disposed below the receiving box 2 14. The bottom of the interception cover 2 3 and the top of the receiving box 2 14 are both provided with another connecting groove 15. Through the provision of the other connecting groove 15, the inner cavity of the interception cover 2 3 and the inner cavity of the receiving box 2 14 can be in a state of communication.

[0021] The second container 14 has another hollow cavity 19 in its wall. The bottom of the second hollow cavity 19 is inclined. The other liquid collection box 5 is located at the lower end of the other hollow cavity 19. Drainage holes are evenly arranged at the bottom of the lower end of the other hollow cavity 19. The other hollow cavity 19 is connected to the inner cavity of the other liquid collection box 5. Another filter plate 18 is arranged on both sides of the other hollow cavity 19. The inner cavity of the second container 14 is movably connected to the second extrusion plate 28. The second extrusion plate 28 is connected to the second container 14 through the telescopic structure 29. The second extrusion plate 28 is L-shaped. The horizontal end of the second extrusion plate 28 is adapted to another connecting groove 15. The top of the horizontal end of the second extrusion plate 28 is at the same height as the top of the inner cavity of the second container 14. When the telescopic structure 29 is working, the telescopic structure 29 can drive the second extrusion plate 28 to move. The second extrusion plate 28 can squeeze the liquid in the second container 14, accelerate the speed of the liquid passing through the other filter plate 18, improve the liquid phase filtration speed, and the solid impurities in the liquid phase are intercepted by the other filter plate 18. Telescopic structure 29 can be a hydraulic telescopic rod as used in existing technologies.

[0022] An intercepting mesh plate 20 is installed on the side of the second container 14 near the other waste collection box 6. A blocking plate 7 is installed on the outside of the intercepting mesh plate 20. The blocking plate 7 is connected to the second intercepting cover 3 through the telescopic structure 3 21. Under the action of the telescopic structure 3 21, the blocking plate 7 can block the intercepting mesh plate 20 or separate from the intercepting mesh plate 20. When the blocking plate 7 separates from the intercepting mesh plate 20, the residue intercepted by the other filter plate 18 in the second container 14 can pass through the intercepting mesh plate 20 and fall into the other waste collection box 6, realizing the discharge of residue from the second container 14 and facilitating the continued use of the second container 14.

[0023] A pressure sensor 13 is provided on one side of the output end of the extrusion plate 2 8. The pressure sensor 13 can monitor the pressure on the extrusion plate 2 8 in real time and upload the monitoring results to the controller of this application. When the pressure value detected by the pressure sensor 13 meets the requirements but the extension length of the telescopic structure 2 9 does not meet the requirements, the controller of this application can determine that the receiving box 2 14 needs to perform a slag discharge operation.

[0024] In addition, both the outer surfaces of the extrusion plate 11 and the extrusion plate 8 are provided with sealing gaskets, and both the inner walls of the interception cover 3 and the interception cover 2 are provided with buffer pads. The materials of the sealing gaskets and the buffer pads can be set according to requirements and are not limited here. In one embodiment of this application, both the sealing gaskets and the buffer pads are made of rubber.

[0025] As can be seen from the above description, this application removes impurities from the liquid phase through a purification structure, which facilitates subsequent processing of the liquid phase.

[0026] All electrical components involved in this application are prior art. Those skilled in the art understand their connection methods. With the help of those skilled in the art, all electrical components in this application and their compatible power supplies can be connected by wires. According to the actual situation, a suitable controller can be selected to meet the control requirements. For specific connections and control sequences, please refer to the description below. The electrical connection between each electrical component is completed in the order of operation. The detailed connection methods are well known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.

[0027] In summary: When the soy sauce ketone residue recycling processor is in use, the liquid phase discharged from the processor body 1 falls into the receiving tank 14 through the interception cover 2 3. The controller of this application controls the telescopic structure 2 9 to work intermittently. When the telescopic structure 2 9 is working, it can drive the extrusion plate 2 8 to extrude the liquid phase in the receiving tank 2 14, and accelerate the speed at which the liquid passes through another filter plate 18. The impurities in the liquid phase are intercepted by the other filter plate 18. The solid phase discharged from the processor body 1 falls into the receiving tank 4 through the interception cover 2. The controller of this application controls the telescopic structure 12 to work intermittently. The telescopic structure 12 drives the extrusion plate 11 to extrude the solid residue in the receiving tank 4, squeezing out the excess water in the solid residue. The squeezed water passes through the filter plate 18 and enters the hollow cavity 19. The water in the hollow cavity 19 falls into the liquid collection tank 5 below the receiving tank 4 and is finally discharged through the drain pipe 10 set on the liquid collection tank 5. The residue after water removal passes through the flow restriction plate 16 during the extrusion process of the extrusion plate 11 and falls into the waste residue collection tank, thereby improving the recovery rate of ketone organic matter in the soy sauce ketone residue.

[0028] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each structure adopt conventional technical means such as bolt connection that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A soy sauce ketone residue recycling processor, comprising a processor body (1), characterized in that: The solid phase discharge end of the processor body (1) is provided with a dehumidification structure. The dehumidification structure includes an interception cover (2) sleeved on the solid phase discharge end of the processor body (1), a squeezing assembly set at the bottom of the interception cover (2), and a liquid collection tank (5) and a waste collection tank (6) set below the squeezing assembly. A drain pipe (10) is provided on one side of the bottom end of the liquid collection tank (5). The squeezing assembly includes a receiving tank (4). The inner cavity of the receiving tank (4) is connected to the inner cavity of the interception cover (2). A flow limiting plate (10) is embedded on the side of the receiving tank (4) near the waste collection tank (6). 6) A limiting plate (17) is provided on the outside of the flow limiting plate (16). A discharge gap is provided between the flow limiting plate (16) and the limiting plate (17). The discharge gap is located above the waste collection box (6). The inner cavity of the first container box (4) is movably connected to the first extrusion plate (11). The first extrusion plate (11) is connected to the first container box (4) through the first telescopic structure (12). The box body of the first container box (4) is provided with a hollow cavity (19). Filter plates (18) are provided on both sides of the hollow cavity (19). The hollow cavity (19) is connected to the inner cavity of the liquid collection box (5).

2. The soy sauce ketone residue recycling processor according to claim 1, characterized in that: The bottom of the interceptor cover (2) and the top of the container box (4) are both provided with connecting grooves (15). The extrusion plate (11) is L-shaped. The horizontal end of the extrusion plate (11) is adapted to the connecting groove (15), and the top of the horizontal end of the extrusion plate (11) is at the same height as the top of the container box (4).

3. The soy sauce ketone residue recycling processor according to claim 1, characterized in that: The solid phase discharge end of the processor body (1) is provided with a purification structure. The purification structure includes an interception cover two (3) sleeved on the liquid phase discharge end of the processor body (1), a receiving box two (14) disposed below the interception cover two (3), and another liquid collection box (5) and another waste collection box (6) disposed below the receiving box two (14). The inner cavity of the receiving box two (14) is movably connected to a squeezing plate two (8). The squeezing plate two (8) is connected to the receiving box two (14) through a telescopic structure two (9). Next, the wall of the second container (14) is provided with another hollow cavity (19), which is connected to the inner cavity of another liquid collection box (5). Another filter plate (18) is provided on both sides of the other hollow cavity (19). An interception net plate (20) is provided on the side of the second container (14) near the other waste collection box (6). A sealing plate (7) is provided on the outside of the interception net plate (20). The sealing plate (7) is connected to the second interception cover (3) through the telescopic structure (21).

4. The soy sauce ketone residue recovery processor according to claim 3, characterized in that: The bottom of the second interceptor cover (3) and the top of the second container box (14) are both provided with another connecting groove (15). The second extrusion plate (8) is L-shaped. A pressure sensor (13) is provided on one side of the output end of the second extrusion plate (8). The horizontal end of the second extrusion plate (8) is adapted to the other connecting groove (15). The top of the horizontal end of the second extrusion plate (8) is at the same height as the top of the inner cavity of the second container box (14).

5. The soy sauce ketone residue recycling processor according to claim 3, characterized in that: Both the second (3) and the first (2) interceptor shields have cushioning pads on their inner walls.

6. The soy sauce ketone residue recycling processor according to claim 3, characterized in that: The bottom of the hollow cavity (19) is inclined, and the liquid collection box (5) is located at the lower end of the hollow cavity (19). Drainage holes are uniformly arranged at the bottom of the lower end of the hollow cavity (19).

Images