An integrally formed quick-mounting needle felt

Abstract

The utility model discloses a kind of integrated forming quick installation needle felt, including mounting bracket and needle felt body, needle felt body is the cloth barrel shape of two ends opening, the one end of needle felt body is sequentially provided with multiple fixed structures along its circumferential direction, and the other end is provided with a clamping seat;Needle felt body is sleeved on the outside of mounting bracket, one end is clamped in the same side end of mounting bracket by clamping seat, and the other end is detachably fixed in the same side end of mounting bracket by fixed structure.The utility model realizes quick docking fixed with mounting bracket by the adaptive structure pre-set on needle felt body, without the aid of needle thread, scissors and various auxiliary tools during installation, only 1-2 staffs are needed to complete clamping or plug-in action according to positioning mark, single set of product installation can be completed in short time, especially in the large-scale filter element replacement scene of industrial production line, equipment downtime can be effectively reduced, and strong support is provided for enterprise production efficiency improvement.

Description

Technical Field

[0001] This utility model relates to the technical field of needle-punched felt products, specifically an integrated molded quick-installation needle-punched felt. Background Technology

[0002] Needle-punched felt is a nonwoven fabric product made from synthetic fibers (such as polyester, polypropylene, and aramid) or natural fibers through a needle-punching process. Its production process eliminates the need for spinning and weaving; instead, needles on a needle-punching machine repeatedly puncture the fiber web, causing the fibers to entangle and ultimately forming a felt-like material with a certain thickness, strength, and porous structure. This unique forming process endows needle-punched felt with many excellent properties, such as high tensile strength, good abrasion resistance, stable chemical properties, and uniform pore distribution, making it widely used in various fields such as industrial filtration, environmental dust removal, sound and heat insulation, and waterproofing.

[0003] In industrial production scenarios, needle-punched felt, with its outstanding filtration performance, has become one of the core materials for treating pollutants such as dusty gases and industrial wastewater. Manufacturing needle-punched felt into filter cloth cartridges represents an optimized upgrade of the product form to meet actual industrial filtration needs, offering significant application advantages compared to traditional flat-plate needle-punched felt filter elements. Structurally, the filter cloth cartridge features a cylindrical structure open at both ends. This shape maximizes the filtration area of ​​the needle-punched felt; within the same installation space, the effective filtration area of ​​the filter cloth cartridge can reach 3-5 times that of a flat-plate filter element, significantly improving filtration efficiency. This is particularly suitable for industrial scenarios with high dust concentrations and large air volume requirements. Simultaneously, the cylindrical structure allows airflow to be evenly distributed along the inner wall of the cartridge during filtration, avoiding dead zones or filter media wear caused by excessively high local airflow velocities, thus extending the service life of the needle-punched felt. Furthermore, the filter cloth cartridge exhibits stronger structural stability, resisting deformation under high-pressure, high-speed airflow impacts and maintaining a stable pore structure. This ensures that filtration accuracy remains within the ideal range, effectively solving the problems of easy wrinkling and large fluctuations in filtration effect inherent in traditional flat-plate filter elements.

[0004] However, existing filter products made of needle-punched felt materials require workers to attach the needle-punched felt to the mounting frame and then sew the two ends of the needle-punched felt together. This makes the installation process complicated, requires multiple tools and a lot of manual labor, resulting in low installation efficiency and inconvenient disassembly and maintenance, which increases the company's operating costs. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated, quick-installation needle-punched felt, which aims to improve the existing needle-punched felt. In actual installation and long-term use and maintenance, the installation process is complicated, requires the use of multiple tools and a lot of manual operation, resulting in low installation efficiency and inconvenient disassembly and maintenance, which increases the operating costs of enterprises.

[0006] This utility model is implemented as follows:

[0007] An integrated, quick-installation needle-punched felt includes a mounting frame and a needle-punched felt body. The needle-punched felt body is a cloth tube shape with openings at both ends. Multiple fixing structures are sequentially arranged along the circumference of one end of the needle-punched felt body, and a retainer is provided at the other end. The needle-punched felt body is fitted onto the outside of the mounting frame, with one end being secured to the same side end of the mounting frame via the retainer, and the other end being detachably fixed to the same side end of the mounting frame via the fixing structures.

[0008] Preferably, the mounting bracket is provided with an upper fixing ring, a connecting rod and a lower fixing ring from top to bottom. The upper fixing ring and the lower fixing ring are connected by the connecting rod, and multiple connecting rods are arranged around the bracket. A reinforcing rib ring is provided in the middle of the multiple connecting rods.

[0009] Preferably, the needle-punched felt body is integrally formed using a woven process, and its cylinder wall has a number of breathable micropores evenly distributed and has elastic stretching characteristics.

[0010] Preferably, the fixing structure includes a fixing rope, one end of which is connected to the needle-punched felt body, and the other end is equipped with a hook.

[0011] Preferably, the fixing structure further includes a connecting seat, on which the connecting seat is fixedly installed on the outer surface of the needle-punched felt body, and one end of the fixing rope is fixedly installed on the connecting seat.

[0012] Preferably, the connecting seat includes a winding groove, and the connecting seat is fixedly provided with an I-shaped winding groove.

[0013] Preferably, the card holder includes a card slot, and the card holder is provided with a matching card slot at the lower end of the mounting bracket.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model achieves rapid docking and fixing by pre-setting an adapter structure and mounting bracket on the needle-punched felt body. During installation, there is no need to use various auxiliary tools such as needles, thread, and scissors. Only 1-2 workers need to complete the snap-fit ​​or plug-in action according to the positioning marks. The installation of a single set of products can be completed in a short time. Compared with the traditional installation method, the installation time of each set of products can be shortened by more than 70%. Especially in the scenario of large-scale filter element replacement in industrial production lines, it can effectively reduce equipment downtime and provide strong support for improving enterprise production efficiency.

[0016] 2. This utility model uses hooks to conveniently fix the needle-punched felt, which can be quickly disassembled and replaced in industrial filtration scenarios when the needle-punched felt needs to be disassembled for cleaning or replacement regularly, avoiding environmental compliance risks and production interruptions caused by untimely maintenance. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0018] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0019] Figure 3 This is a structural schematic diagram of the mounting bracket of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the needle-punched felt body of this utility model;

[0021] Figure 5 This is a cross-sectional structural diagram of the needle-punched felt body of this utility model;

[0022] Figure 6 This is a utility model Figure 5 A schematic diagram of the structure at point A in the middle.

[0023] In the diagram: 1. Mounting frame; 101. Upper fixing ring; 102. Connecting rod; 103. Lower fixing ring; 104. Reinforcing rib ring; 2. Needle-punched felt body; 3. Fixing structure; 301. Fixing rope; 302. Hook; 303. Connecting seat; 304. Winding groove; 4. Card seat; 401. Card slot. Detailed Implementation

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0026] Example 1

[0027] like Figures 1-3As shown, an integrated, quick-installation needle-punched felt includes an installation frame 1 and a needle-punched felt body 2. The installation frame 1 has, from top to bottom, an upper fixing ring 101, a connecting rod 102, and a lower fixing ring 103. The upper fixing ring 101 and the lower fixing ring 103 are connected by the connecting rod 102, which is surrounded by multiple connecting rods. A reinforcing rib ring 104 is provided in the middle of each connecting rod 102. The needle-punched felt body 2 is a tube shape with open ends. It is integrally formed using a weaving process, and its tube wall has several evenly distributed breathable micropores with elastic stretching characteristics. The needle-punched felt body 2 is made of polyester, polypropylene, or aramid fibers, integrally woven using a needle-punching process. The fiber density is 300-500 g / m², ensuring good filtration performance and wear resistance. The pore size of the breathable micropores is 5-20 μm, and the spacing between the micropores is 0.1-0.3 mm, effectively intercepting airborne dust particles while ensuring breathability. Furthermore, the needle-punched felt body 2 has an elastic expansion rate of 10%-15%. When fitted onto the mounting bracket 1, it can adapt to the shape of the mounting bracket 1 through its own elasticity, tightly wrapping the connecting rod 102 and the reinforcing rib ring 104 to avoid gaps. The edges at both ends of the needle-punched felt body 2 are edge-bound using the same material of fiber. The upper surface of the upper fixing ring 101 is also evenly provided with 3-4 positioning holes 105. The positioning holes 105 are threaded holes, which can be used to fix the mounting bracket 1 to external equipment with bolts, improving the overall installation stability.

[0028] like Figure 1 , Figure 2 and Figures 4-6As shown, a plurality of fixing structures 3 are sequentially arranged along the circumference of one end of the needle-punched felt body 2, and a card holder 4 is provided at the other end. The fixing structure 3 includes a fixing rope 301, one end of which is connected to the needle-punched felt body 2, and the other end is equipped with a hook 302. The fixing structure 3 also includes a connecting seat 303, which is fixedly installed on the outer surface of the needle-punched felt body 2, and one end of the fixing rope 301 is fixedly installed on the connecting seat 303. The connecting seat 303 is integrally molded from high-temperature resistant plastic material. Its connection with the needle-punched felt body 2 is by bonding and sewing. First, a high-strength adhesive is applied to the lower surface of the connecting seat 303, which is then fixed to the outer surface of the needle-punched felt body 2. Then, the edge of the connecting seat 303 is sewn to the needle-punched felt body 2 with sewing thread to ensure that the connecting seat 303 does not fall off under stress. The connecting seat 303 includes a winding groove 304, and an I-shaped winding groove 304 is fixedly provided on the connecting seat 303. The winding groove 304 has a length of 50-70mm, a width of 8-10mm, and a depth of 5-7mm. It is used to secure the length of the winding rope 301, ensuring the rope is taut and preventing the needle-punched felt body 2 from loosening and falling off. The mounting bracket 4 includes a slot 401, which is provided at the lower end of the mounting frame 1. The needle-punched felt body 2 is fitted onto the outside of the mounting frame 1. One end is secured to the same side of the mounting frame 1 via the mounting bracket 4, and the other end is detachably fixed to the same side of the mounting frame 1 via the fixing structure 3. The mounting bracket 1 can be aligned with the corresponding end of the mounting bracket 1 through the slot 401 of the mounting bracket 4, so that the end of the mounting bracket 1 is fully inserted into the slot 401. Then the needle-punched felt body 2 can be fitted onto the mounting bracket 1, and the hook 302 can be hung on the reinforcing rib ring 104 inside the mounting bracket 1 by the fixing rope 301. Thus, both ends of the needle-punched felt body 2 can be stably fitted onto the mounting bracket 1, and the installation and disassembly are convenient.

[0029] Example 2

[0030] like Figures 1-3 As shown, an integrated, quick-installation needle-punched felt includes an installation frame 1 and a needle-punched felt body 2. The installation frame 1 has, from top to bottom, an upper fixing ring 101, a connecting rod 102, and a lower fixing ring 103. The upper fixing ring 101 and the lower fixing ring 103 are connected by the connecting rod 102, which is surrounded by multiple connecting rods. A reinforcing rib ring 104 is provided in the middle of each connecting rod 102. The needle-punched felt body 2 is a fabric tube shape with openings at both ends. The needle-punched felt body 2 is integrally molded using a woven process, and its tube wall has several evenly distributed breathable micropores and elastic stretching characteristics.

[0031] like Figure 1 , Figure 2 and Figures 4-6As shown, a plurality of fixing structures 3 are sequentially arranged along the circumference of one end of the needle-punched felt body 2, and a retainer 4 is provided at the other end. The fixing structure 3 includes a fixing rope 301, one end of which is connected to the needle-punched felt body 2, and the other end is equipped with a hook 302. The fixing structure 3 also includes a connecting seat 303, which is fixedly installed on the outer surface of the needle-punched felt body 2, and one end of the fixing rope 301 is fixedly installed on the connecting seat 303. The connecting seat 303 includes a winding groove 304, and an I-shaped winding groove 304 is fixedly provided on the connecting seat 303. The retainer 4 includes a retaining groove 401, and a corresponding retaining groove 401 is provided at the lower end of the mounting frame 1. The needle-punched felt body 2 is fitted onto the outside of the mounting frame 1, one end of which is secured to the same side end of the mounting frame 1 by the retainer 4, and the other end is detachably fixed to the same side end of the mounting frame 1 by the fixing structure 3.

[0032] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An integrated, quick-installation needle-punched felt, comprising a mounting frame (1), characterized in that, It also includes a needle-punched felt body (2), which is a cloth tube shape with open ends. One end of the needle-punched felt body (2) is provided with a plurality of fixing structures (3) in sequence along its circumference, and the other end is provided with a card seat (4). The needle-punched felt body (2) is fitted on the outside of the mounting frame (1), one end is clamped to the same side end of the mounting frame (1) through the card seat (4), and the other end is detachably fixed to the same side end of the mounting frame (1) through the fixing structure (3).

2. The one-piece molded quick-installation needle-punched felt according to claim 1, characterized in that, The mounting bracket (1) is provided with an upper fixing ring (101), a connecting rod (102) and a lower fixing ring (103) from top to bottom. The upper fixing ring (101) and the lower fixing ring (103) are connected by the connecting rod (102). Multiple connecting rods (102) are arranged around the bracket. A reinforcing rib ring (104) is provided in the middle of the multiple connecting rods (102).

3. The integrated molding quick-installation needle-punched felt according to claim 1, characterized in that, The needle-punched felt body (2) is integrally formed using a woven process, and its cylinder wall has several breathable micropores evenly distributed and has elastic stretching characteristics.

4. The one-piece molded quick-installation needle-punched felt according to claim 1, characterized in that, The fixing structure (3) includes a fixing rope (301), one end of which is connected to the needle felt body (2), and the other end is equipped with a hook (302).

5. The one-piece molded quick-installation needle-punched felt according to claim 4, characterized in that, The fixing structure (3) also includes a connecting seat (303), and the connecting seat (303) is fixedly installed on the outer surface of the needle-punched felt body (2), and one end of the fixing rope (301) is fixedly installed on the connecting seat (303).

6. The one-piece molded quick-installation needle-punched felt according to claim 5, characterized in that, The connecting seat (303) includes a winding groove (304), and the connecting seat (303) is fixedly provided with an I-shaped winding groove (304).

7. The one-piece molded quick-installation needle-punched felt according to claim 1, characterized in that, The card holder (4) includes a card slot (401), and the card holder (4) is provided with a matching card slot (401) at the lower end of the mounting bracket (1).

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