A smoking structure of an electroplating pickling tank
Patent Information
- Application Number
- CN202522273052.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]本实用新型的目的在于提供一种电镀酸洗槽的吸烟结构,以解决上述背景技术中提出吸烟后若不进行预处理,则易影响后续的排放的问题
[0012]与现有技术相比,本实用新型的有益效果是:该种电镀酸洗槽的吸烟结构不仅提高了预处理效果,也同时提高了该吸烟结构的管道支撑能力和连接密封能力;
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Figure CN224748756U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of smoke extraction structure technology, specifically a smoke extraction structure for an electroplating pickling tank. Background Technology
[0002] Electroplating pickling tanks are key equipment for metal surface pretreatment, primarily used to remove oxide scale, rust, and oil stains from metal surfaces before electroplating, ensuring the adhesion and quality of subsequent electroplating processes. Electroplating pickling tanks remove stubborn stains from metal surfaces through chemical or electrolytic methods and are suitable for pretreatment of materials such as stainless steel, copper, and aluminum. They effectively dissolve high-temperature oxide scale while avoiding the risk of hydrogen embrittlement, ensuring a clean metal substrate and high corrosion inhibition rate. Pickling tanks are an important part of industrial production, but they are also a major source of fumes. These fumes not only pollute the environment but also pose a threat to workers' health. Therefore, these fumes need to be treated, which requires the use of appropriate fume extraction structures. If the fumes are not pretreated, they can easily affect subsequent emissions. Utility Model Content
[0003] The purpose of this invention is to provide a fume extraction structure for an electroplating pickling tank, in order to solve the problem mentioned in the background art that if the fume extraction is not pretreated, it will easily affect subsequent emissions.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a fumigation structure for an electroplating pickling tank, comprising a pretreatment box, a connecting pipe, and a fan. A demister is installed at the upper position inside the pretreatment box. Support plates are fixed at the lower positions on both sides of the inner wall of the pretreatment box. Fiberglass filter cotton is arranged above the support plates. Holes are opened on both sides of the fiberglass filter cotton, and positioning posts are inserted into the holes. An upper pressure plate is fixed to the top of the positioning posts. A side plate is fixed at the lower position on the side of the upper pressure plate. The side plate is positioned between the fiberglass filter cotton and the inner wall of the pretreatment box.
[0005] As a further technical solution of this utility model, the support plate is symmetrically distributed about the central axis of the pretreatment box, and multiple sets of glass fiber filter cotton are arranged above the support plate.
[0006] As a further technical solution of this utility model, a connecting pipe is installed on the upper right side of the pretreatment box, and a pipe end plate is connected to the tail end of the connecting pipe. A sealing gasket is bonded to the side of the pipe end plate at the periphery of the opening.
[0007] As a further technical solution of this utility model, the side plate and the upper pressure plate are connected, and the diameter of the positioning column is smaller than the inner diameter of the pores in the glass fiber filter cotton.
[0008] As a further technical solution of this utility model, a second exhaust port is connected and installed at the lower left side of the pretreatment box, and a first exhaust port is connected and installed at the right side of the top of the pretreatment box.
[0009] As a further technical solution of this utility model, a base plate is fixed on the right side of the pretreatment box, and a mounting base is fixed on the top of the base plate, with a rod inserted into the mounting base.
[0010] As a further technical solution of this utility model, a locking pin is inserted between the mounting base and the insertion rod, and locking nuts are threaded to the outer positions on both sides of the locking pin.
[0011] As a further technical solution of this utility model, a support base is fixed to the top of the insertion rod, a semi-circular groove is provided on the support base, an adhesive layer is coated on the semi-circular groove, and a protective pad is bonded to the position of the adhesive layer.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the smoke extraction structure of this electroplating pickling tank not only improves the pretreatment effect, but also improves the pipe support capacity and connection sealing capacity of the smoke extraction structure. A demister is installed at the top of the pretreatment box to control the exhaust gas temperature. Support plates are fixed to the lower sides of the inner wall of the pretreatment box. Fiberglass filter cotton is arranged above the support plates. Multiple sets of fiberglass filter cotton can be designed. Side plates are then inserted into the gaps on both sides of the fiberglass filter cotton. At this time, positioning columns are inserted into the holes. The upper pressure plate presses on the top layer of fiberglass filter cotton to remove particulate matter and paint residue, protect the subsequent treatment equipment, and thus improve the overall pretreatment capacity. By fixing a base plate to the side of the pretreatment box, the connecting pipe is supported by the semi-circular groove on the support base, and the contact surface is protected by a protective pad. Then, the lower insertion rod is inserted into the mounting base, and after being inserted with a locking pin, the position is locked with a locking nut. This improves the support capacity for the connecting pipe during operation. By connecting and installing a nozzle plate at the end of the connecting pipe, and openings for flow on the nozzle plate, and then bonding and assembling a sealing gasket around the openings, the sealing gasket can correspond to the interface of the pickling tank, thus achieving the purpose of sealing the interface and improving the sealing capability. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a side view of the support structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the side plate of this utility model; Figure 4 This is a three-dimensional structural diagram of the nozzle plate of this utility model.
[0014] In the diagram: 1. Pretreatment box; 2. Fiberglass filter cotton; 3. Side plate; 4. Base plate; 5. Mounting base; 6. Locking pin; 7. Insert rod; 8. Pipe plate; 9. Support base; 10. Connecting pipe; 11. First exhaust port; 12. Fan; 13. Demister; 14. Support plate; 15. Second exhaust port; 16. Semi-circular groove; 17. Adhesive layer; 18. Protective pad; 19. Upper pressure plate; 20. Positioning post; 21. Sealing gasket. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4 An embodiment of this utility model provides a fumigation structure for an electroplating pickling tank, comprising a pretreatment box 1, a connecting pipe 10, and a fan 12. A demister 13 is installed at the upper position inside the pretreatment box 1. Support plates 14 are fixed at the lower positions on both sides of the inner wall of the pretreatment box 1. Fiberglass filter cotton 2 is arranged above the support plates 14. Holes are opened in both sides of the fiberglass filter cotton 2, and positioning posts 20 are inserted into the holes. An upper pressure plate 19 is fixed at the top of the positioning post 20. A side plate 3 is fixed at the lower position on the side of the upper pressure plate 19. The side plate 3 is located between the fiberglass filter cotton 2 and the inner wall of the pretreatment box 1.
[0017] The support plate 14 is symmetrically distributed about the central axis of the pretreatment box 1, and multiple sets of glass fiber filter cotton 2 are arranged above the support plate 14.
[0018] A connecting pipe 10 is installed on the upper right side of the pretreatment box 1. A pipe end plate 8 is connected to the end of the connecting pipe 10. A sealing gasket 21 is bonded to the side of the pipe end plate 8 at the periphery of the opening.
[0019] The side plate 3 and the upper pressure plate 19 are connected, and the diameter of the positioning post 20 is smaller than the inner diameter of the holes in the glass fiber filter cotton 2.
[0020] A second exhaust port 15 is connected and installed on the lower left side of the pretreatment box 1, and a first exhaust port 11 is connected and installed on the right side of the top of the pretreatment box 1.
[0021] A base plate 4 is fixed to the right side of the pretreatment box 1, and a mounting base 5 is fixed to the top of the base plate 4. A rod 7 is inserted into the mounting base 5.
[0022] A locking pin 6 is inserted between the mounting base 5 and the insertion rod 7, and locking nuts are threaded on the outer sides of the locking pin 6.
[0023] The top of the insertion rod 7 is fixed with a support base 9. A semi-circular groove 16 is provided on the support base 9. An adhesive layer 17 is coated on the semi-circular groove 16. A protective pad 18 is bonded to the position of the adhesive layer 17. Further, an adhesive layer 17 is coated on the semi-circular groove 16, and a protective pad 18 is bonded to the adhesive layer 17. Therefore, the adhesive layer 17 is made of an acid- and heat-resistant adhesive layer, and common types include epoxy resin adhesive, silicone sealant and inorganic high-temperature adhesive. Further, select the number of fiberglass filter cotton 2 according to the usage needs. It can be one, three, or more, depending on the actual situation.
[0024] Working principle: First, during operation, the fiberglass filter cotton 2 is placed above the support plate 14. The fiberglass filter cotton 2 can be designed in multiple sets. Then, the side plates 3 are inserted into the gaps on both sides of the fiberglass filter cotton 2. At this time, the positioning posts 20 are inserted into each hole. At this time, the upper pressure plate 19 presses on the uppermost fiberglass filter cotton 2 to remove particulate matter and paint residue and protect the subsequent processing equipment. The pipe port plate 8 is connected and installed at the end of the connecting pipe 10, and the pipe port plate 8 has an opening for flow. Then, the sealing gasket 21 is glued and assembled around the opening. Therefore, the sealing gasket 21 can correspond to the interface of the pickling tank to form a seal. Then, the fan 12 is started to extract the smoke.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A fume extraction structure for an electroplating pickling tank, comprising a pretreatment box (1), a connecting pipe (10), and a fan (12), characterized in that: A demister (13) is installed at the upper part of the pretreatment box (1). A bearing plate (14) is fixed at the lower part of both sides of the inner wall of the pretreatment box (1). A fiberglass filter cotton (2) is arranged above the bearing plate (14). Holes are opened on both sides of the fiberglass filter cotton (2). A positioning column (20) is inserted in the hole. An upper pressure plate (19) is fixed at the top of the positioning column (20). A side plate (3) is fixed at the lower part of the side of the upper pressure plate (19). The side plate (3) is set between the fiberglass filter cotton (2) and the inner wall of the pretreatment box (1).
2. The fume extraction structure of an electroplating pickling tank according to claim 1, characterized in that: The support plate (14) is symmetrically distributed about the central axis of the pretreatment box (1), and multiple sets of glass fiber filter cotton (2) are arranged above the support plate (14).
3. The fume extraction structure of an electroplating pickling tank according to claim 1, characterized in that: A connecting pipe (10) is installed on the upper right side of the pretreatment box (1). A pipe end plate (8) is connected to the end of the connecting pipe (10). A sealing gasket (21) is bonded to the side of the pipe end plate (8) at the periphery of the opening.
4. The fume extraction structure of an electroplating pickling tank according to claim 1, characterized in that: The side plate (3) is connected to the upper pressure plate (19), and the diameter of the positioning post (20) is smaller than the inner diameter of the hole in the glass fiber filter cotton (2).
5. The fume extraction structure of an electroplating pickling tank according to claim 1, characterized in that: A second exhaust port (15) is connected and installed on the lower left side of the pretreatment box (1), and a first exhaust port (11) is connected and installed on the right side of the top of the pretreatment box (1).
6. The fume extraction structure of an electroplating pickling tank according to claim 1, characterized in that: The pretreatment box (1) has a base plate (4) fixed on the right side, and a mounting base (5) is fixed on the top of the base plate (4). A rod (7) is inserted into the mounting base (5).
7. The fume extraction structure of an electroplating pickling tank according to claim 6, characterized in that: A locking pin (6) is inserted between the mounting base (5) and the insertion rod (7), and locking nuts are threaded to the outer positions on both sides of the locking pin (6).
8. The fume extraction structure of an electroplating pickling tank according to claim 6, characterized in that: The top of the insertion rod (7) is fixed with a support base (9), and a semi-circular groove (16) is provided on the support base (9). An adhesive layer (17) is coated on the semi-circular groove (16), and a protective pad (18) is bonded to the position of the adhesive layer (17).