Gas washing device for compound fertilizer processing

CN224748861UActive Publication Date: 2026-09-15JINZHOU KANAFEN FERTILIZER CO LTD
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Patent Information

Application Number
CN202521967818.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-09-15
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

[0004]针对现有技术的不足,本实用新型提供了一种复合肥加工用气体洗涤装置,解决了现有技术中复合肥加工用气体洗涤装置,大多数都是直接将气体通入到洗涤塔内存储的洗涤液中,但当洗涤液中的气体逐渐累积并达到其饱和度极限时,多余的气体将难以继续与洗涤液发生预期的化学反应,这样一来,洗涤效果会大打折扣,无法达到理想的气体净化目标的问题

Benefits of technology

可以通过第一连接法兰将洗涤管道安装道洗涤塔的排气位置,再通过第四连接法兰与外界供应洗涤液的泵体等设备连接,当复合肥加工产生的气体被通入到洗涤塔内的洗涤液中时,会通过洗涤液进行初步的洗涤,同时一部分未达到洗涤标准的气体会向上飘动并进入到洗涤管道内,此时外界供应洗涤液的泵体将洗涤液抽入到对接管内,再流入进液管内,最后通过喷头喷出,对气体进行二次洗涤处理,从而便提高了洗涤效果,使其达到理想的气体净化目标。

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Abstract

The utility model discloses a gas washing device for compound fertilizer processing, including washing pipeline and with its top and bottom fixed first connecting flange, the upper side wall of washing pipeline is fixed with inlet pipe, the one end of inlet pipe away from the shower head is equipped with connecting mechanism, the utility model relates to compound fertilizer processing technical field, can install washing pipeline to the exhaust position of washing tower through first connecting flange, again through fourth connecting flan and the pump body of outside supply washing liquid equipment connection, when gas is passed into the washing liquid in washing tower, will carry out the preliminary washing through washing liquid, and simultaneously, a part of gas that does not reach the washing standard will float upwards and enter into the washing pipeline, at this moment, the pump body of outside supply washing liquid will draw the washing liquid into the butt joint pipe, then flow into the inlet pipe, finally, through the shower head and spray, carry out secondary washing treatment to the gas, thereby, the washing effect is improved, makes it reach the ideal gas purification target.
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Description

Technical Field

[0001] This utility model relates to the field of compound fertilizer processing technology, specifically a gas scrubbing device for compound fertilizer processing. Background Technology

[0002] Compound fertilizer refers to chemical fertilizer containing two or more nutrients. Compound fertilizers have advantages such as high nutrient content, fewer by-products, and good physical properties, playing a vital role in balanced fertilization, improving fertilizer utilization, and promoting high and stable crop yields. Currently, the processing and production of compound fertilizers generates a large amount of harmful gases, thus requiring the use of gas scrubbing equipment for treatment.

[0003] Currently, most existing gas scrubbing devices for compound fertilizer processing directly introduce gas into the scrubbing liquid stored in the scrubbing tower. However, when the gas in the scrubbing liquid gradually accumulates and reaches its saturation limit, the excess gas will be unable to continue to undergo the expected chemical reaction with the scrubbing liquid. As a result, the scrubbing effect will be greatly reduced, and the ideal gas purification target cannot be achieved. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a gas scrubbing device for compound fertilizer processing. This solves the problem that most existing gas scrubbing devices for compound fertilizer processing directly introduce gas into the scrubbing liquid stored in the scrubbing tower. However, when the gas in the scrubbing liquid gradually accumulates and reaches its saturation limit, the excess gas will be unable to continue to undergo the expected chemical reaction with the scrubbing liquid. As a result, the scrubbing effect will be greatly reduced, and the ideal gas purification target cannot be achieved.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a gas scrubbing device for compound fertilizer processing, comprising a scrubbing pipe and a first connecting flange fixedly connected to its top and bottom ends, an inlet pipe fixedly connected to the upper side wall of the scrubbing pipe, and a nozzle connected to one end of the inlet pipe inside the scrubbing pipe, and a connecting mechanism installed at the end of the inlet pipe away from the nozzle. The connecting mechanism includes a pipe cover fixed to the upper side wall of the washing pipe, a second connecting flange fixed to the opening at the end of the pipe cover away from the washing pipe, a third connecting flange connected to the outer wall of the second connecting flange by a plurality of pairs of bolts and nuts, and a docking assembly installed on the outer side of the third connecting flange.

[0006] Preferably, the docking assembly includes a connecting pipe fixedly connected to the third connecting flange, the connecting pipe being connected to the liquid inlet pipe, and a fourth connecting flange fixedly connected to the end of the connecting pipe away from the third connecting flange.

[0007] Preferably, a sealing gasket is installed between the second connecting flange and the third connecting flange.

[0008] Preferably, the washing pipe consists of a constriction pipe, a throat pipe, and an expansion pipe from top to bottom.

[0009] Beneficial effects This utility model provides a gas scrubbing device for compound fertilizer processing, which has the following beneficial effects: The washing pipe can be installed at the exhaust position of the washing tower through the first connecting flange, and then connected to the pump body and other equipment that supply washing liquid from the outside through the fourth connecting flange. When the gas generated from compound fertilizer processing is introduced into the washing liquid in the washing tower, it will undergo preliminary washing through the washing liquid. At the same time, some gas that does not meet the washing standard will float upward and enter the washing pipe. At this time, the pump body that supplies washing liquid from the outside will draw the washing liquid into the connecting pipe, then into the inlet pipe, and finally spray it out through the nozzle to perform secondary washing treatment on the gas, thereby improving the washing effect and achieving the ideal gas purification target. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] Figure 2 This is a partially enlarged schematic diagram of the present invention.

[0012] In the diagram: 1. Washing pipe; 2. First connecting flange; 3. Liquid inlet pipe; 4. Nozzle; 5. Pipe cover; 6. Second connecting flange; 7. Connecting pipe; 8. Third connecting flange; 9. Fourth connecting flange; 10. Bolt; 11. Nut; 12. Sealing gasket. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1 and 2 This utility model provides a technical solution: a gas scrubbing device for compound fertilizer processing, including a scrubbing pipe 1 and a first connecting flange 2 fixedly connected to its top and bottom ends. An inlet pipe 3 is fixedly connected to the upper side wall of the scrubbing pipe 1, and one end of the inlet pipe 3 located inside the scrubbing pipe 1 is connected to a nozzle 4. A connecting mechanism is installed at the end of the inlet pipe 3 away from the nozzle 4. The connecting mechanism includes a pipe cover 5 fixedly connected to the upper side wall of the washing pipe 1. A second connecting flange 6 is fixedly connected to the opening of the pipe cover 5 away from the washing pipe 1. A third connecting flange 8 is connected to the outer wall of the second connecting flange 6 by a plurality of pairs of bolts 10 and nuts 11, and a docking assembly is installed on the outer side of the third connecting flange 8. The sealing performance at the connection between the inlet pipe 3 and the connecting pipe 7 can be improved by using the pipe cover 5.

[0015] In this embodiment, the docking assembly includes a connecting pipe 7 that is fixedly connected to the third connecting flange 8. The connecting pipe 7 is connected to the liquid inlet pipe 3, and a fourth connecting flange 9 is fixedly connected to one end of the connecting pipe 7 away from the third connecting flange 8. The washing liquid is supplied by connecting to the pump body and other equipment that supply washing liquid from the outside through the fourth connecting flange 9.

[0016] In this embodiment, a sealing gasket 12 is further provided between the second connecting flange 6 and the third connecting flange 8; The sealing gasket 12 can improve the sealing of the joint.

[0017] In this embodiment, the washing pipe 1 is further configured to consist of a constriction pipe, a throat pipe, and an expansion pipe from top to bottom; This design features a washing pipe 1 that is wide vertically and narrow in the middle. When the gas is in the middle, the flow area is smaller, allowing for more thorough contact with the washing liquid. As the gas moves upwards, the flow area increases, enabling it to be discharged quickly.

[0018] It is worth noting that all standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods of each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The models of electrical structure equipment involved can be selected according to the user's needs, as long as they meet the requirements of this application. In addition, the circuit connection adopts conventional connection methods in the prior art. The control, current detection, position feedback, predicted voltage synchronization, and parameter adjustment of the electrical equipment are all existing technologies and will not be described in detail here. All contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0019] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0020] Example: When this device is needed, the components can be assembled according to the diagram according to the assembly process, ensuring that the bolts are tightened and the welding is firm. Then, the washing pipe 1 is installed at the exhaust position of the washing tower through the first connecting flange 2, and then connected to the pump body and other equipment that supply washing liquid from the outside through the fourth connecting flange 9. When the gas generated by compound fertilizer processing is introduced into the washing liquid in the washing tower, it will be initially washed by the washing liquid. At the same time, some gas that does not meet the washing standard will float upward and enter the washing pipe 1. At this time, the pump body that supplies washing liquid from the outside will draw the washing liquid into the connecting pipe 7, and then into the inlet pipe 3. Finally, it will be sprayed out through the nozzle 4 to perform secondary washing treatment on the gas, thereby improving the washing effect and achieving the ideal gas purification target.

[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gas scrubbing device for compound fertilizer processing, comprising a scrubbing pipe (1) and a first connecting flange (2) fixedly connected to its top and bottom ends, characterized in that: The upper side wall of the washing pipe (1) is fixed with an inlet pipe (3), and one end of the inlet pipe (3) located inside the washing pipe (1) is connected to a nozzle (4). A connecting mechanism is installed at the end of the inlet pipe (3) away from the nozzle (4). The connection mechanism includes a pipe cover (5) fixed to the upper side wall of the washing pipe (1), a second connecting flange (6) fixed to the opening of the pipe cover (5) away from the washing pipe (1), a third connecting flange (8) connected to the outer wall of the second connecting flange (6) by several pairs of bolts (10) and nuts (11), and a docking assembly is installed on the outer side of the third connecting flange (8).

2. The gas scrubbing device for compound fertilizer processing according to claim 1, characterized in that, The docking assembly includes a connecting pipe (7) fixedly connected to the third connecting flange (8), the connecting pipe (7) being connected to the inlet pipe (3), and a fourth connecting flange (9) fixedly connected to one end of the connecting pipe (7) away from the third connecting flange (8).

3. The gas scrubbing device for compound fertilizer processing according to claim 1, characterized in that, A gasket (12) is installed between the second connecting flange (6) and the third connecting flange (8).

4. The gas scrubbing device for compound fertilizer processing according to claim 1, characterized in that, The washing pipe (1) consists of a constriction pipe, a throat pipe and an expansion pipe from top to bottom.