Water-soluble fertilizer homogenizer

CN224748931UActive Publication Date: 2026-09-15NONGFUQING AGRICULTURAL GROUP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522071589.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-15
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0002]在水溶肥加工过程中,均化处理是确保产品质量的关键环节,其核心在于实现物料的均匀混合与稳定状态维持,现有技术中,水溶肥均化器多依赖单一搅拌结构进行混合,但存在较多的技术问题,如传统的水溶肥均化器难以将罐体底部物料持续输送至上部进行循环混合,导致上下层物料均化效果差异大,易出现局部结块,且水溶肥吸湿性强,加工过程中若干燥不彻底或环境湿度较高,易返潮结块,而现有干燥方式多采用整体加热,因物料堆积导致受热不均,干燥效率低且能耗高

Benefits of technology

[0014] This invention achieves the circulation of water-soluble fertilizer within the tank through a ring-shaped material component, ensuring thorough mixing of the materials. Turning on the hot air blower causes hot air to spray downwards from the air vents on the ring-shaped pipe, allowing the water-soluble fertilizer discharged from the outlet to be dried by the hot airflow. Because the volume of water-soluble fertilizer discharged from the outlet is relatively small and dispersed, the heating area is large, significantly improving drying efficiency. Combined with the ring-shaped material component, it enables the gradual drying of water-soluble fertilizer within the tank, effectively reducing the risk of moisture absorption and clumping. Compared to traditional overall heating methods, this structure consumes less energy and avoids localized overheating problems caused by overall heating.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224748931U_ABST
    Figure CN224748931U_ABST
Patent Text Reader

Abstract

The utility model relates to water -soluble fertilizer processing technical field especially relates to a water -soluble fertilizer homogenizer. The water -soluble fertilizer homogenizer includes jar body, is equipped with ring material part and annular pipe in jar body. The water -soluble fertilizer homogenizer provided by the utility model realizes the circulation of water -soluble fertilizer in jar body through ring material part, ensures that the material in jar body mixes fully, and opening hot -blast machine makes the air port on annular pipe inject hot gas downward, thereby the part of water -soluble fertilizer that is discharged from the discharge port is dried by hot air flow, the water -soluble fertilizer capacity that is discharged from the discharge port is relatively small and scattered, so the heating area is large, and the drying efficiency is improved significantly, and the ring material part can be used to dry the water -soluble fertilizer in jar body gradually, effectively reduces the hidden danger of water -soluble fertilizer moisture reunion, compared with the traditional overall heating mode, the structure is lower in energy consumption, and can avoid the local overheating problem caused by overall heating.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of water-soluble fertilizer processing technology, and in particular to a water-soluble fertilizer homogenizer. Background Technology

[0002] In the processing of water-soluble fertilizers, homogenization is a key step in ensuring product quality. Its core lies in achieving uniform mixing and maintaining a stable state of materials. In existing technologies, water-soluble fertilizer homogenizers mostly rely on a single stirring structure for mixing, but this has many technical problems. For example, traditional water-soluble fertilizer homogenizers are difficult to continuously transport materials from the bottom of the tank to the top for circulation mixing, resulting in large differences in homogenization effects between the upper and lower layers of materials, which easily leads to local clumping. In addition, water-soluble fertilizers are highly hygroscopic, and if drying is not thorough or the ambient humidity is high during processing, they are prone to re-dampening and clumping. Existing drying methods mostly use overall heating, which leads to uneven heating due to material accumulation, resulting in low drying efficiency and high energy consumption.

[0003] Therefore, it is necessary to provide a new water-soluble fertilizer homogenizer to solve the above-mentioned technical problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a water-soluble fertilizer homogenizer.

[0005] The water-soluble fertilizer homogenizer provided by this utility model includes a tank body, a cover plate is fixedly installed on the top of the tank body by screws, and a ring material component is provided inside the tank body;

[0006] The ring material component includes a lifting cylinder, which is fixedly suspended on the inner top wall of the cover plate. The lifting cylinder has a discharge port and a feed port distributed vertically. A rotating rod is provided inside the lifting cylinder and is rotatably mounted on the cover plate. A servo motor is fixedly mounted on the cover plate via a frame, and the output end of the servo motor is fixedly connected to the connecting end of the rotating rod. A spiral blade is fixedly sleeved on the rotating rod.

[0007] An annular pipe is fixedly suspended on the inner top wall of the cover plate, and several annularly distributed air ports are opened on the lower pipe surface of the annular pipe. A hot air blower is fixedly installed on the upper surface of the cover plate, and the hot air blower is fixedly connected to the air inlet of the annular pipe through an air guide pipe.

[0008] Preferably, the annular pipe is located above the discharge port, and an inner ring plate is fixedly installed on the inner wall of the annular pipe.

[0009] Preferably, the bottom of the tank is provided with an inclined surface that slopes toward the feed inlet.

[0010] Preferably, the bottom section of the rotating rod extends into a lifting cylinder, and a stirring rod is installed on the extended section of the rotating rod.

[0011] Preferably, the stirring rod includes a connecting rod, which is fixedly installed on the extension section of the rotating rod, and the connecting end of the connecting rod is fixedly installed with an inclined plate arranged parallel to the inclined surface. A scraper is fixedly installed on the inclined plate, and the scraper abuts against the inner wall of the tank. Multiple horizontal bars distributed vertically and horizontally are fixedly installed on the inner plate surface of the scraper.

[0012] Preferably, a downward-sloping guide plate is fixedly sleeved on the lifting cylinder, and the guide plate is located below the discharge port.

[0013] Compared with related technologies, the water-soluble fertilizer homogenizer provided by this utility model has the following beneficial effects:

[0014] This invention achieves the circulation of water-soluble fertilizer within the tank through a ring-shaped material component, ensuring thorough mixing of the materials. Turning on the hot air blower causes hot air to spray downwards from the air vents on the ring-shaped pipe, allowing the water-soluble fertilizer discharged from the outlet to be dried by the hot airflow. Because the volume of water-soluble fertilizer discharged from the outlet is relatively small and dispersed, the heating area is large, significantly improving drying efficiency. Combined with the ring-shaped material component, it enables the gradual drying of water-soluble fertilizer within the tank, effectively reducing the risk of moisture absorption and clumping. Compared to traditional overall heating methods, this structure consumes less energy and avoids localized overheating problems caused by overall heating. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of the water-soluble fertilizer homogenizer provided by this utility model;

[0016] Figure 2 for Figure 1 The diagram shows the front view of the structure.

[0017] Figure 3 for Figure 2 The diagram shows the structure of the ring-shaped component.

[0018] Figure 4 for Figure 2 The diagram shows the structure of the annular tube.

[0019] The following are the labels in the diagram: 1. Tank body; 11. Cover plate; 12. Inclined surface; 2. Ring material component; 21. Lifting cylinder; 21a. Discharge port; 21b. Feed port; 22. Rotating rod; 23. Spiral blade; 24. Servo motor; 3. Stirring rod; 31. Connecting rod; 32. Inclined plate; 33. Scraper; 34. Crossbar; 4. Annular pipe; 4a. Air port; 41. Inner ring plate; 5. Hot air blower; 6. Guide plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0022] Please see Figures 1 to 4 The present invention provides a water-soluble fertilizer homogenizer, which includes a tank 1, a ring material component 2, and a ring pipe 4.

[0023] In the embodiments of this utility model, please refer to Figures 1 to 4 The top of the tank body 1 is fixedly installed with a cover plate 11 by screws, and the tank body 1 is provided with a material ring component 2, which includes a lifting cylinder 21. The lifting cylinder 21 is fixedly suspended on the inner top wall of the cover plate 11, and the lifting cylinder 21 has a discharge port 21a and a feed port 21b distributed vertically. The lifting cylinder 21 is provided with a rotating rod 22, which is rotatably installed on the cover plate 11. A servo motor 24 is fixedly installed on the cover plate 11 by a frame, and the output end of the servo motor 24 is fixedly connected to the connecting end of the rotating rod 22. A spiral blade 23 is fixedly sleeved on the rotating rod 22, and the bottom of the tank body 1 is provided with an inclined surface 12 that is inclined towards the feed port 21b.

[0024] It should be noted that: when the servo motor 24 is turned on, it drives the rotating rod 22 and the spiral blades 23 on the rotating rod 22 to rotate. At this time, the water-soluble fertilizer enters the lifting cylinder 21 through the inclined surface 12 and the feed port 21b, and is discharged out through the discharge port 21a after rising with the spiral blades 23. Thus, the circulation of water-soluble fertilizer in the tank 1 is realized, that is, the following is formed:

[0025] The circulation path of bottom water-soluble fertilizer → top water-soluble fertilizer → bottom water-soluble fertilizer ensures that the materials in tank 1 are fully mixed.

[0026] Furthermore, a downward-sloping guide plate 6 is fixedly sleeved on the lifting cylinder 21, and the guide plate 6 is located below the discharge port 21a, so that the water-soluble fertilizer discharged from the discharge port 21a can be guided to the tank 1 below through the guide plate 6.

[0027] In this embodiment, the top and near-bottom of the tank body 1 are respectively equipped with feed inlets and discharge outlets, and valves are installed on the feed inlets.

[0028] In the embodiments of this utility model, please refer to Figures 1 to 4An annular pipe 4 is fixedly suspended on the inner top wall of the cover plate 11, and several annularly distributed air ports 4a are opened on the lower pipe surface of the annular pipe 4. A hot air blower 5 is fixedly installed on the upper surface of the cover plate 11, and the hot air blower 5 is fixedly connected to the air inlet of the annular pipe 4 through the air guide pipe. The annular pipe 4 is located above the discharge port 21a.

[0029] It should be noted that: when the hot air blower 5 is turned on, hot air is sprayed downwards from the air port 4a on the annular pipe 4. As a result, the water-soluble fertilizer discharged from the discharge port 21a is dried by the hot air flow. Since the volume of water-soluble fertilizer discharged from the discharge port 21a is relatively small and dispersed, the heating area is large and the drying efficiency is significantly improved. In addition, with the annular component 2, the water-soluble fertilizer in the tank 1 can be dried in batches, which effectively reduces the risk of water-soluble fertilizer becoming damp and clumping. Compared with the traditional whole heating method, this structure has lower energy consumption and can avoid the problem of local overheating caused by whole heating.

[0030] In addition, an inner ring plate 41 is fixedly installed on the inner wall of the annular pipe 4. The inner ring plate 41 can block the water-soluble fertilizer from being discharged to the air outlet 4a and causing the air outlet 4a to be blocked. At the same time, it is regularly inspected and maintained by the staff.

[0031] In this embodiment: In order to balance the air pressure inside the tank 1, a pressure relief valve (not shown in the figure) is provided on the cover plate 11.

[0032] In the embodiments of this utility model, please refer to Figures 1 to 4 The bottom section of the rotating rod 22 extends into the lifting cylinder 21, and a stirring rod 3 is installed on the extended section of the rotating rod 22. The stirring rod 3 includes a connecting rod 31, which is fixedly installed on the extended section of the rotating rod 22. An inclined plate 32, which is parallel to the inclined surface 12, is fixedly installed at the connecting end of the connecting rod 31. A scraper 33 is fixedly installed on the inclined plate 32, and the scraper 33 abuts against the inner wall of the tank 1. Multiple horizontal bars 34, which are equidistantly distributed vertically, are fixedly installed on the inner plate surface of the scraper 33.

[0033] It should be noted that when the rotating rod 22 rotates, the stirring rod 3 rotates synchronously. The inclined plate 32 can drive the water-soluble fertilizer on the inclined surface 12 to slide towards the feed inlet 21b, while the scraper 33 can scrape off the water-soluble fertilizer from the inner wall of the tank 1, and the crossbar 34 can stir the water-soluble fertilizer, further reducing the risk of water-soluble fertilizer clumping.

[0034] In this embodiment, a scraper can be installed on the crossbar 34 to scrape off the water-soluble fertilizer on the outer wall of the lifting cylinder 21.

[0035] Among them, a polytetrafluoroethylene anti-stick coating is sprayed on the inner wall of the discharge port 21a to reduce material adhesion. Furthermore, a micro vibrator can be installed on the outer wall of the lifting cylinder 21 to prevent material blockage through high-frequency vibration.

[0036] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A water-soluble fertilizer homogenizer, characterized in that, Includes a tank body (1), the top of which is fixedly mounted with a cover plate (11) by screws, and the tank body (1) is provided with a ring material component (2); The ring material component (2) includes a lifting cylinder (21), which is fixedly suspended on the inner top wall of the cover plate (11). The lifting cylinder (21) has a discharge port (21a) and a feed port (21b) distributed vertically. A rotating rod (22) is provided inside the lifting cylinder (21), and the rotating rod (22) is rotatably mounted on the cover plate (11). A servo motor (24) is fixedly mounted on the cover plate (11) through a frame, and the output end of the servo motor (24) is fixedly connected to the connecting end of the rotating rod (22). A spiral blade (23) is fixedly sleeved on the rotating rod (22). An annular pipe (4) is fixedly suspended on the inner top wall of the cover plate (11), and several annularly distributed air ports (4a) are opened on the lower pipe surface of the annular pipe (4). A hot air blower (5) is fixedly installed on the upper surface of the cover plate (11), and the hot air blower (5) is fixedly connected to the air inlet of the annular pipe (4) through an air guide pipe.

2. The water-soluble fertilizer homogenizer according to claim 1, characterized in that, The annular pipe (4) is located above the discharge port (21a), and an inner ring plate (41) is fixedly installed on the inner wall of the annular pipe (4).

3. The water-soluble fertilizer homogenizer according to claim 1, characterized in that, The bottom of the tank (1) is provided with an inclined surface (12) that is inclined toward the feed inlet (21b).

4. The water-soluble fertilizer homogenizer according to claim 3, characterized in that, The bottom section of the rotating rod (22) extends into the lifting cylinder (21), and a stirring rod (3) is installed on the extended section of the rotating rod (22).

5. The water-soluble fertilizer homogenizer according to claim 4, characterized in that, The stirring rod (3) includes a connecting rod (31), which is fixedly installed on the extension section of the rotating rod (22). The connecting end of the connecting rod (31) is fixedly installed with an inclined plate (32) that is parallel to the inclined surface (12). A scraper (33) is fixedly installed on the inclined plate (32), and the scraper (33) abuts against the inner wall of the tank (1). Multiple horizontal bars (34) that are equidistantly distributed vertically are fixedly installed on the inner plate surface of the scraper (33).

6. The water-soluble fertilizer homogenizer according to claim 1, characterized in that, The lifting cylinder (21) is fixedly fitted with a downward-sloping guide plate (6), and the guide plate (6) is located below the discharge port (21a).