Environment-friendly printing dye automatic blending system

CN224748946UActive Publication Date: 2026-09-15SANHE DONGFANG PRINTING CO LTD
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Patent Information

Application Number
CN202521877297.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2026-09-15
Estimated Expiration
2035-09-02

AI Technical Summary

Technical Problem

现有的染料调配装置均采用主轴旋转带动搅拌杆进行混合,且混合装置简单,导致混合不均匀,且现有的调配装置未设置有刮料装置和清洗装置,导致后期使用时,内部的染料会影响质量,为此,我们提出一种环保型印刷染料自动调配系统

Benefits of technology

1、通过刮料装置、混合装置和传动装置,通过旋转杆带动固定板和刮板旋转,刮板可以刮除内壁残留的染料,且固定板可以带动左右两侧的旋转轴旋转,且通过皮带和皮带轮配合,保证搅拌杆在自转的时候,绕旋转杆旋转,充分将染料混合,提高染料的质量。

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Abstract

The application provides an environment-friendly printing and dyeing automatic blending system, which comprises a blending tank, mounting blocks are uniformly and fixedly connected to the lower part of the outer wall of the blending tank, supporting legs are fixedly connected to the lower end surface of the mounting blocks, a discharge pipe is fixedly connected to the middle of the lower end surface of the blending tank, a feeding port is fixedly and communicatively connected to the upper part of the outer wall of the blending tank, a scraping device is inlaid in the blending tank, mixing devices are arranged on the left and right sides of the lower part of the scraping device, a transmission device is arranged in the middle of the scraping device, the transmission device is movably connected with the mixing devices, and a cleaning device is arranged on the top of the inner cavity of the blending tank. The device has the advantages of simple structure, convenient operation and effective improvement of the quality of dyes.
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Description

Technical Field

[0001] This disclosure specifically relates to the field of printing technology, and more specifically to an environmentally friendly automatic printing dye mixing system. Background Technology

[0002] A printing press is a machine for printing text and images. Modern printing presses generally consist of mechanisms for plate mounting, inking, printing, and paper feeding. Its working principle is as follows: first, the text and images to be printed are made into a printing plate, which is then mounted on the printing press. Ink is then applied manually or by the printing press to the areas on the printing plate containing the text and images. This ink is then directly or indirectly transferred to paper or other substrates (such as textiles, metal plates, plastics, leather, wood, glass, and ceramics), thus reproducing a printed product identical to the printing plate. The invention and development of the printing press has played a vital role in the dissemination of human civilization and culture. Dye liquor preparation is one of the core processes in the dyeing and finishing industry; the accuracy of dye liquor preparation directly affects the quality of the printed product. The accuracy of dye preparation depends primarily on whether the dyes can be evenly mixed in the container. According to application number 202023181174.2, a dye mixing device for industrial printing equipment is disclosed, including an outer box. Support bases are fixedly installed on all four sides of the bottom of the outer box. A stirring box is fixedly installed in the inner cavity of the outer box. A motor is fixedly installed at the bottom of the inner cavity of the stirring box. A rotating shaft is fixedly installed at the output end of the motor through a reducer. This dye mixing device for industrial printing equipment drives the rotating shaft to rotate through the rotation of the motor, which in turn drives the driving wheel to rotate. Then, the driving wheel drives the power transmission belt to rotate, which in turn drives the driven wheel to rotate. Finally, the driven wheel drives the rotating shaft to rotate, which in turn drives the stirring blades to rotate, thereby stirring the dye. This achieves stirring of the dye for industrial printing equipment, enhances the thorough stirring of the dye for industrial printing equipment, and improves the practicality of the dye mixing device for industrial printing equipment. Existing dye mixing devices all use a rotating spindle to drive a stirring rod for mixing, and the mixing device is simple, resulting in uneven mixing. In addition, the existing mixing devices are not equipped with scraping and cleaning devices, which will affect the quality of the dye inside during later use. Therefore, we propose an environmentally friendly automatic printing dye mixing system. Summary of the Invention

[0003] In view of the above-mentioned defects or deficiencies in the prior art, this application aims to provide a structure that mixes evenly and cleanly.

[0004] An environmentally friendly automatic printing dye mixing system includes a mixing tank. Mounting blocks are uniformly and fixedly connected to the lower part of the outer wall of the mixing tank. Support legs are fixedly connected to the lower end faces of each mounting block. A discharge pipe is fixedly connected to the middle of the lower end face of the mixing tank. An inlet is fixedly connected to the upper part of the outer wall of the mixing tank. A scraping device is embedded inside the mixing tank. Mixing devices are located on the left and right sides below the scraping device. A transmission device is located in the middle of the scraping device, and the transmission device is movably connected to the mixing device. A cleaning device is located at the top of the inner cavity of the mixing tank.

[0005] According to the technical solution provided in the embodiments of this application, the scraping device includes a drive motor, a rotating rod, a fixed plate, and a scraper. The drive motor is fixedly connected to the middle of the upper end face of the mixing tank. The motor shaft of the drive motor extends through to the inner cavity of the mixing tank and is fixedly connected to the rotating rod. The fixed plate is fixedly connected to the upper part of the outer wall of the rotating rod. Scrapers are fixedly connected to both the left and right sides of the lower end face of the fixed plate. The end face of the scraper away from the rotating rod is attached to the inner wall of the inner cavity of the mixing tank.

[0006] According to the technical solution provided in the embodiments of this application, the mixing device includes a rotating shaft, a stirring rod, and a stirring claw. The rotating shaft is movably connected through both the left and right sides of the end face of the fixed plate. The stirring rod is uniformly fixedly connected to the front and rear sides of the outer wall of the rotating shaft, and the stirring claw is uniformly fixedly connected to the end of the stirring rod.

[0007] According to the technical solution provided in the embodiments of this application, the transmission device includes a support frame, a motor, a belt, and pulleys. The upper end of each rotating shaft extends through to the upper surface of the fixed plate. Each rotating shaft has a pulley fixedly connected to the outer wall of its middle portion. The outer walls of the left and right pulleys are wrapped with belts. A support frame is fixedly connected to the left side of the upper surface of the fixed plate. A motor is fixedly connected to the upper surface of the horizontal plate of the support frame. The motor shaft of the motor extends through to the lower end of the horizontal plate of the support frame and is fixedly connected to the upper surface of the left rotating shaft.

[0008] According to the technical solution provided in the embodiments of this application, the cleaning device includes a water storage tank, a water storage pipe, a water delivery pipe, and a nozzle. The water storage tank is fixedly connected to the left side of the upper end face of the mixing tank. The water storage pipe is fixedly connected to the top face of the inner cavity of the mixing tank. The nozzles are uniformly fixedly connected to the lower part of the outer wall of the water storage pipe. The water delivery pipe is fixedly connected to the lower part of the left end face of the water storage tank. The end of the water delivery pipe passes through the top face of the mixing tank and is connected to the water storage pipe.

[0009] According to the technical solution provided in the embodiments of this application, the mounting block and the support leg are each provided in three sets. The three sets of mounting blocks are arranged in a circular array on the outer wall of the mixing tank, and a pad is fixedly connected to the lower end face of the support leg.

[0010] In summary, this application discloses an environmentally friendly automatic printing dye mixing system.

[0011] Beneficial effects: 1. Through the scraping device, mixing device and transmission device, the rotating rod drives the fixed plate and scraper to rotate. The scraper can scrape off the dye residue on the inner wall, and the fixed plate can drive the rotating shafts on the left and right sides to rotate. Through the cooperation of belt and pulley, it is ensured that the stirring rod rotates around the rotating rod when it rotates on its own axis, so as to fully mix the dye and improve the quality of the dye.

[0012] 2. The cleaning device delivers clean water to the storage pipe through the water supply pipe. The nozzle is turned on and rinses the inner wall of the mixing tank. With the help of the scraper, it ensures that all the dye residue on the inner wall can be cleaned, preparing for subsequent dye mixing and improving the quality of the subsequent dyes. Attached Figure Description

[0013] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the environmentally friendly automatic printing dye mixing system in this application; Figure 2 This is a rear cross-sectional view of the environmentally friendly automatic printing dye dispensing system in this application; Figure 3 This is a schematic diagram of the internal structure of the environmentally friendly automatic printing dye mixing system in this application.

[0014] In the diagram: 1. Mixing tank; 2. Mounting block; 3. Support leg; 4. Discharge pipe; 5. Inlet; 6. Scraping device; 61. Drive motor; 62. Rotating rod; 63. Fixing plate; 64. Scraper; 7. Cleaning device; 71. Water tank; 72. Water storage pipe; 73. Water delivery pipe; 74. Nozzle; 8. Transmission device; 81. Support frame; 82. Motor; 83. Belt; 84. Pulley; 9. Rotating shaft; 10. Stirring rod; 11. Stirring claw. Detailed Implementation

[0015] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] As mentioned in the background section, existing dye mixing devices all use a rotating spindle to drive a stirring rod for mixing, and the mixing device is simple, resulting in uneven mixing. Furthermore, existing mixing devices do not have scraping or cleaning devices, which can affect the quality of the dye inside during later use. This disclosure proposes a structure that provides uniform mixing and cleaning.

[0018] Example 1 Please see Figure 1 An environmentally friendly automatic printing dye mixing system includes a mixing tank 1, which has a cylindrical shell. To facilitate the discharge of the mixing tank 1, mounting blocks 2 are uniformly fixedly connected to the lower part of the outer wall of the mixing tank 1. Support legs 3 are fixedly connected to the lower end face of the mounting blocks 2 to effectively ensure the stability of the mixing tank 1. A discharge pipe 4 is fixedly connected to the middle of the lower end face of the mixing tank 1. To facilitate the addition of dye to the inside of the mixing tank 1, a feed inlet 5 is fixedly connected to the upper part of the outer wall of the mixing tank 1.

[0019] Please see Figure 1 To facilitate scraping the inner wall of the mixing tank 1, a scraping device 6 is embedded in the mixing tank 1. At the same time, if it is necessary to mix the dye, a mixing device is set on the left and right sides of the lower part of the scraping device 6. In order for the mixing devices on the left and right sides to work simultaneously, a transmission device 8 is set in the middle of the scraping device 6, and the transmission device 8 is movably connected to the mixing device. For subsequent work, it is necessary to clean the inside of the mixing tank 1, so a cleaning device 7 is set at the top of the inner cavity of the mixing tank 1.

[0020] Please see Figure 2 To facilitate scraping during material discharge, a scraping device 6 is formed by a drive motor 61, a rotating rod 62, a fixed plate 63, and a scraper 64. The drive motor 61 is fixedly connected to the middle of the upper end face of the mixing tank 1, and the motor shaft of the drive motor 61 extends through to the inner cavity of the mixing tank 1 and is fixedly connected to the rotating rod 62. The fixed plate 63 is fixedly connected to the upper part of the outer wall of the rotating rod 62, and the scraper 64 is fixedly connected to both the left and right sides of the lower end face of the fixed plate 63. The scraper 64 has an L-shaped structure, and the end face of the scraper 64 away from the rotating rod 62 is attached to the inner wall of the inner cavity of the mixing tank 1.

[0021] Please see Figure 2 To facilitate the mixing of dyes, a mixing device is formed by a rotating shaft 9, a stirring rod 10, and a stirring claw 11. The rotating shaft 9 is movably connected through both sides of the end face of the fixed plate 63. The stirring rod 10 is uniformly fixedly connected to the front and rear sides of the outer wall of the rotating shaft 9. To further ensure thorough mixing of the dyes, the stirring claw 11 is uniformly fixedly connected to the end of the stirring rod 10, which effectively improves the mixing efficiency.

[0022] Please see Figure 3To ensure that the left and right rotating shafts 9 rotate simultaneously, a transmission device 8 is formed by a support frame 81, a motor 82, a belt 83, and pulleys 84. The upper ends of the rotating shafts 9 extend through to the upper surface of the fixed plate 63. Pulleys 84 are fixedly connected to the outer wall of the middle part of the rotating shafts 9. Belts 83 are wound around the outer walls of the left and right pulleys 84. To ensure that the left rotating shaft 9 rotates, a support frame 81 is fixedly connected to the left side of the upper surface of the fixed plate 63. The support frame 81 has an L-shaped structure. A motor 82 is fixedly connected to the upper surface of the horizontal plate of the support frame 81. The motor shaft of the motor 82 extends through to the lower surface of the horizontal plate of the support frame 81 and is fixedly connected to the upper surface of the left rotating shaft 9. The motor 82 drives the left rotating shaft 9 to rotate, which in turn drives the left pulley 84 to rotate. Then, through the belt 83, the right pulley 84 is driven to rotate, thereby driving the right rotating shaft 9 to rotate.

[0023] Please see Figure 2 In order to quickly clean the inner wall of the mixing tank 1, a cleaning device 7 is composed of a water tank 71, a water storage pipe 72, a water delivery pipe 73 and a nozzle 74. The water tank 71 is fixedly connected to the left side of the upper end face of the mixing tank 1. The water storage pipe 72 is fixedly connected to the top face of the inner cavity of the mixing tank 1 and is in a ring shape. The nozzles 74 are evenly fixedly connected to the lower part of the outer wall of the water storage pipe 72. The water delivery pipe 73 is fixedly connected to the lower part of the left end face of the water tank 71 and the end of the water delivery pipe 73 passes through the top face of the mixing tank 1 and is connected to the water storage pipe 72.

[0024] Example 2 Please see Figure 1 To further ensure the stability of the mixing tank 1, three sets of mounting blocks 2 and support legs 3 are provided. The three sets of mounting blocks 2 are arranged in a ring array on the outer wall of the mixing tank 1, and a pad is fixedly connected to the lower end face of the support leg 3, which effectively ensures the stability of the mixing tank 1.

[0025] Working principle: In use, the dye to be mixed is poured into the mixing tank 1 through the feed inlet 5. Using an external power supply, the drive motors 61 and 82 are started. The drive motor 61 drives the rotating rod 62 to rotate, which in turn drives the fixed plate 63 and scraper 64 to rotate. This ensures that the scraper 64 stirs the dye adhering to the inner wall of the mixing tank 1. The motor 82 drives the left rotating shaft 9 to rotate, which in turn drives the left pulley 84 to rotate. Through the belt 83, the right pulley 84 rotates, which in turn drives the right rotating shaft 9 to rotate. The rotating shafts 9 on both sides drive the stirring rod 10 to rotate, ensuring thorough mixing of the dye. When cleaning the mixing tank 1 is required, an external water source is connected to the water storage tank 71. The spray nozzle 74 is started, and water is supplied through the water pipe 73 into the water storage pipe 72. The spray nozzle 74 then rinses the inner wall of the mixing tank 1, while the scraper 64 removes residual dye, effectively completing the cleaning process.

[0026] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. An environment-friendly printing dye automatic blending system comprising a blending tank (1), characterized in that: The mixing tank (1) has mounting blocks (2) evenly fixedly connected to the lower part of its outer wall. The mounting blocks (2) are all fixedly connected to the lower end face of the mounting blocks (2). The mixing tank (1) has a discharge pipe (4) fixedly connected to the middle of its lower end face. The mixing tank (1) has a feed inlet (5) fixedly connected to the upper part of its outer wall. The mixing tank (1) is equipped with a scraping device (6). The scraping device (6) has mixing devices on the left and right sides of its lower part. The scraping device (6) has a transmission device (8) in the middle. The transmission device (8) is movably connected to the mixing device. The mixing tank (1) has a cleaning device (7) at the top of its inner cavity.

2. The automatic printing dye dispensing system of claim 1, wherein: The scraping device (6) includes a drive motor (61), a rotating rod (62), a fixed plate (63), and a scraper (64). The drive motor (61) is fixedly connected to the middle of the upper end face of the mixing tank (1). The motor shaft of the drive motor (61) extends through to the inner cavity of the mixing tank (1) and is fixedly connected to the rotating rod (62). The upper part of the outer wall of the rotating rod (62) is fixedly connected to the fixed plate (63). The left and right sides of the lower end face of the fixed plate (63) are fixedly connected to the scraper (64). The end face of the scraper (64) away from the rotating rod (62) is attached to the inner wall of the inner cavity of the mixing tank (1).

3. The environmentally friendly printing dye automatic dispensing system according to claim 2, characterized in that: The mixing device includes a rotating shaft (9), a stirring rod (10), and a stirring claw (11). The rotating shaft (9) is movably connected through both the left and right sides of the end face of the fixed plate (63). The stirring rod (10) is uniformly fixedly connected to the front and rear sides of the outer wall of the rotating shaft (9). The stirring claw (11) is uniformly fixedly connected to the end of the stirring rod (10).

4. The environmentally friendly printing dye automatic dispensing system according to claim 3, characterized in that: The transmission device (8) includes a support frame (81), a motor (82), a belt (83) and a pulley (84). The upper end of the rotating shaft (9) extends through to the upper surface of the fixed plate (63). The outer wall of the middle part of the rotating shaft (9) is fixedly connected to the pulley (84). The outer wall of the left and right pulleys (84) is wrapped with a belt (83). The left side of the upper surface of the fixed plate (63) is fixedly connected to the support frame (81). The upper surface of the horizontal plate of the support frame (81) is fixedly connected to the motor (82). The motor shaft of the motor (82) extends through to the lower surface of the horizontal plate of the support frame (81) and is fixedly connected to the upper surface of the left rotating shaft (9).

5. The environmentally friendly automatic printing dye mixing system according to claim 1, characterized in that: The cleaning device (7) includes a water tank (71), a water storage pipe (72), a water delivery pipe (73), and a nozzle (74). The water tank (71) is fixedly connected to the left side of the upper end face of the mixing tank (1). The water storage pipe (72) is fixedly connected to the top surface of the inner cavity of the mixing tank (1). The nozzle (74) is evenly fixedly connected to the lower part of the outer wall of the water storage pipe (72). The water delivery pipe (73) is fixedly connected to the lower part of the left end face of the water tank (71). The end of the water delivery pipe (73) passes through the top surface of the mixing tank (1) and is connected to the water storage pipe (72).

6. The environmentally friendly automatic printing dye mixing system according to claim 1, characterized in that: The mounting block (2) and the support leg (3) are each provided in three sets. The three sets of mounting blocks (2) are arranged in a ring array on the outer wall of the mixing tank (1). The lower end face of the support leg (3) is fixedly connected with a pad.

Citation Information

Patent Citations

  • Dye blending device for industrial printing equipment

    CN214486523U