A device for preventing precipitation of fruit and vegetable beverage homogenization treatment

Abstract

The utility model discloses a kind of fruit and vegetable beverage homogenization treatment anti-precipitation devices, specifically related to fruit and vegetable beverage production technical field.The utility model discloses a kind of fruit and vegetable beverage homogenization treatment anti-precipitation device, including rack, the upper portion of the rack is fixedly connected with stirring barrel, the inside fixedly connected with stirring device of the stirring barrel, the outside fixedly connected with circulating pipeline of the stirring barrel, the rack is fixedly connected with support frame below circulating pipeline, the outside of the stirring barrel is equipped with two backflow ports and fixedly connected with pipeline four, the filter screen is equipped in the suction port of the stirring barrel, when the device is started, transmission shaft one is driven transmission shaft two low-speed rotation by gear one, gear two, belt pulley one, belt pulley two, then the limit block of transmission shaft two outside drives the rotation of the inclined deflector plate, the sediment of tank bottom is oriented to the paddle beat scattering area of transmission shaft one, and the sediment particles of tank bottom are removed.

Description

Technical Field

[0001] This utility model relates to the field of fruit and vegetable beverage production, and in particular to a device for preventing sedimentation during homogenization of fruit and vegetable beverages. Background Technology

[0002] In the fruit and vegetable beverage production sector, fruit and vegetable beverages contain solid components such as fruit pulp and fiber. During processing and storage, solid particles are prone to sedimentation, leading to beverage stratification and affecting the product's appearance, taste, and quality stability.

[0003] Traditional devices only have a stirring function, but stirring can easily lead to poor flow of materials between the upper and lower layers of the tank. The upper liquid has a low particle content, while the lower liquid has a high particle content, resulting in obvious stratification. Furthermore, the particles deposited at the bottom cannot re-enter the stirring zone. These sediments accumulate at the bottom of the tank for a long time, and cannot be covered by the existing stirring action or participate in the subsequent homogenization process. This results in the presence of untreated large particles in the final product, causing problems such as a rough texture and choking when drinking. Utility Model Content

[0004] The main purpose of this invention is to provide a device for preventing sedimentation in the homogenization treatment of fruit and vegetable beverages, which can effectively solve the problem of incomplete cleaning of sediment at the bottom of the tank in traditional devices.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A homogenization and anti-sedimentation device for fruit and vegetable beverages includes a frame, a mixing tank fixedly connected to the top of the frame, a mixing device fixedly connected inside the mixing tank, a circulation pipeline fixedly connected to the outside of the mixing tank, and a support frame fixedly connected to the bottom of the circulation pipeline.

[0006] Preferably, the mixing tank has two reflux ports on its outer side and is fixedly connected to pipe four. The mixing tank has two suction ports below the two reflux ports and is fixedly connected to pipe one. The mixing tank has a filter screen inside the suction ports.

[0007] Preferably, pipe 2 is fixedly connected to the middle of pipe 1, pipe 3 is fixedly connected to the middle of pipe 4, pipe 3 and pipe 4 are fixedly connected to the support frame, and a water pump is fixedly connected to the top of the frame. The inlet and outlet of the water pump are fixedly connected to pipe 2 and pipe 3, respectively.

[0008] Preferably, a fixed base is fixedly connected above the reflux port of the mixing tank, a motor is fixedly connected above the fixed base, a transmission shaft is fixedly connected to the output shaft of the motor, a blade is provided on the outer side of the transmission shaft, and a transmission shaft is rotatably connected to the transmission shaft below the blade.

[0009] Preferably, a limiting block is fixedly connected to the outer side of the second transmission shaft. A rotating shaft is provided on the outer side of the limiting block, and a guide plate is rotatably connected to the outer side of the rotating shaft. The guide plate is provided with a threaded hole below the rotating shaft of the limiting block and is threadedly connected with a fastening bolt.

[0010] Preferably, the second drive shaft is rotatably connected to the mixing tank, and a second pulley is fixedly connected to the lower part of the second drive shaft. A first gear is rotatably connected to the lower part of the first drive shaft. A second fixed base is fixedly connected between the second pulley and the first gear on the frame. Both the first and second drive shafts are rotatably connected to the second fixed base. A second gear meshes with the outer side of the first gear. The second gear is rotatably connected to the second fixed base. A first pulley is fixedly connected to the outer side of the second pulley. The first and second pulleys are driven by a belt.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. When the device is started, the first drive shaft drives the second drive shaft to rotate at low speed through the first gear, the second gear, the first pulley, and the second pulley. Then, the limiting block on the outside of the second drive shaft drives the inclined guide plate to rotate, pushing the sediment at the bottom of the tank to the paddle agitation area of ​​the first drive shaft, thus removing the sediment particles at the bottom of the tank.

[0012] 2. This utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. The water pump of this device draws liquid from the bottom of the mixing tank through pipe one and pipe two, and sends it back to the upper part of the tank through pipe three and pipe four. With the support frame providing stable support for the pipes, the device forces the material in the tank to flow as a whole, breaking the concentration difference between the upper and lower layers, avoiding stratification, and making the particles in the fruit and vegetable beverage evenly distributed. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the circulation pipeline of this utility model; Figure 3 This is a schematic diagram of the dispersing structure of the stirring device of this utility model; Figure 4 This is a schematic diagram of the adjustment structure of the guide plate of this utility model; Figure 5 This is a schematic diagram of the transmission structure of the stirring device of this utility model.

[0014] In the diagram: 1. Frame; 2. Circulation pipeline; 3. Support frame; 4. Mixing tank; 5. Mixing device; 21. Pipeline 1; 22. Pipeline 2; 23. Water pump; 24. Pipeline 3; 25. Pipeline 4; 51. Fixed base 1; 52. Motor; 53. Drive shaft 1; 54. Drive shaft 2; 55. Limiting block; 56. Gear 1; 57. Gear 2; 58. Pulley 1; 59. Pulley 2; 510. Guide plate; 511. Fastening bolt; 512. Fixed base 2. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] like Figure 1 As shown, this utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. It includes a frame 1, a stirring tank 4 fixedly connected to the top of the frame 1, a stirring device 5 fixedly connected inside the stirring tank 4, a circulation pipe 2 fixedly connected to the outside of the stirring tank 4, and a support frame 3 fixedly connected to the frame 1 below the circulation pipe 2. The stirring device 5 is integrated inside the stirring tank 4 for particle dispersion and sedimentation, and the circulation pipe 2 is connected to the outside to realize liquid circulation. The support frame 3 supports pipes 24 and 25 in the circulation pipe 2 to prevent the pipes from falling due to liquid flow or their own weight.

[0017] like Figure 2 As shown, this utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. The outer side of the mixing tank 4 has two return ports and is fixedly connected to pipe 25. Below the two return ports of the mixing tank 4 are two suction ports and are fixedly connected to pipe 21. A filter screen is installed inside the suction ports of the mixing tank 4. Pipe 22 is fixedly connected to the middle of pipe 21, and pipe 24 is fixedly connected to the middle of pipe 25. Pipes 24 and 25 are fixedly connected to the support frame 3. A water pump 23 is fixedly connected to the top of the frame 1. The water pump 23 has a water inlet... The inlet and outlet are fixedly connected to pipe 22 and pipe 324 respectively. The water pump 23 is fixed above the frame 1, and its inlet is connected to pipe 22. The other end of pipe 22 is connected to the middle of pipe 121. The two ends of pipe 121 are connected to the two suction ports below the mixing tank 4. After the water pump 23 is started, liquid containing particles can be drawn from the bottom of the mixing tank 4 through pipe 121. After being pressurized by the water pump 23, the liquid flows back from the top of the mixing tank 4 through pipe 324 and pipe 425 to form a circulation, which promotes the mixing of the upper and lower layers of materials in the tank and prevents stratification.

[0018] like Figure 3As shown, this utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. A fixed base 51 is fixedly connected above the reflux port of the mixing tank 4. A motor 52 is fixedly connected above the fixed base 51. The output shaft of the motor 52 is fixedly connected to a transmission shaft 53. A blade is provided on the outside of the transmission shaft 53. A transmission shaft 54 ​​is rotatably connected below the blade of the transmission shaft 53. The transmission shaft 53 passes through the top of the mixing tank 4 and extends into the tank. A blade is fixed on its outside. The high-speed rotation of the transmission shaft 53 will directly drive the blade to rotate, providing a power basis for subsequent particle dispersion. The transmission shaft 54 ​​is rotatably connected to the outside of the transmission shaft 53 below the transmission shaft 53 through a bearing. The bottom end of the transmission shaft 54 ​​extends out of the bottom of the mixing tank 4, forming a double-layer shaft structure with the transmission shaft 53 inside and the transmission shaft 54 ​​outside, providing structural support for subsequent differentiated speed transmission.

[0019] like Figure 4 As shown, this utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. A limiting block 55 is fixedly connected to the outer side of the second drive shaft 54. A rotating shaft is provided on the outer side of the limiting block 55, and a guide plate 510 is rotatably connected to the outer side of the rotating shaft. The guide plate 510 has a threaded hole below the rotating shaft of the limiting block 55 and is threadedly connected to a fastening bolt 511. The limiting block 55 is fixed to the outer side of the second drive shaft 54, and a rotating shaft is integrally formed on the outer side of the limiting block 55. The guide plate 510 is rotatably connected to the limiting block 55 through the rotating shaft. When the second drive shaft 54 ​​rotates, it will drive the limiting block 55 to rotate synchronously, thereby driving the guide plate 510 to make a circular motion around the second drive shaft 54. The guide plate 510 is in an inclined state. During the rotation, its bottom will be in contact with the bottom of the mixing tank 4, pushing the large particles deposited at the bottom of the tank towards the paddle dispersion area of ​​the first drive shaft 53, thus avoiding long-term accumulation of particles.

[0020] like Figure 5 As shown, this utility model provides a homogenization treatment device for fruit and vegetable beverages to prevent sedimentation. A second drive shaft 54 ​​is rotatably connected to a mixing tank 4. A second pulley 59 is fixedly connected to the lower part of the second drive shaft 54. A first drive shaft 53 is rotatably connected to a first gear 56 below the second drive shaft 54. A fixed base 512 is fixedly connected between the second pulley 59 and the first gear 56 in the frame 1. Both the first drive shaft 53 and the second drive shaft 54 ​​are rotatably connected to the fixed base 512. A second gear 57 meshes with the outer side of the first gear 56. The second gear 57 is rotatably connected to the fixed base 512. A first pulley 58 is fixedly connected to the outer side of the second pulley 59 in the gear 57. The first pulley 58 and the second pulley 59 are driven by a belt. The fixed base 512 is fixedly connected between the second pulley 59 and the first gear 56 in the frame 1. Both the first drive shaft 53 and the second drive shaft 54 ​​are rotatably connected to the fixed base 512, ensuring stable deceleration transmission.

[0021] The working principle of this fruit and vegetable beverage homogenization and anti-sedimentation device will be explained in detail below.

[0022] like Figure 1-5 As shown, during stirring, water pump 23 is activated. Water pump 23 draws liquid from pipe 21 through pipe 22 connected to the inlet. Pipe 21 is fixedly connected to the suction port at the bottom of the mixing tank 4, thus continuously drawing liquid from the bottom of the mixing tank 4 into the piping system. Simultaneously, a filter screen is installed inside the suction port of the mixing tank 4. Before the liquid enters pipe 21, the filter screen intercepts large particles in the beverage outside the suction port, allowing only liquid meeting the particle size requirements to enter pipe 21, preventing large particles from clogging water pump 23 or the pipes. After being pressurized by water pump 23, the liquid then enters pipe 24 through the outlet. Pipe 24 is fixedly connected to pipe 25, which in turn connects to the return port on the outside of the mixing tank 4, ultimately discharging the liquid... The liquid is returned to the upper part of the mixing tank 4, forming a circulating flow to promote uniform mixing of materials inside the tank and prevent stratification. The support frame 3 is fixedly connected to pipes 24 and 25. At the same time, the support frame 3 is installed on the frame 1, which can provide stable support for pipes 24 and 25 in the circulation pipeline 2, preventing the pipes from falling due to liquid flow or their own weight, and ensuring the stable operation of the circulation system. The fixed seat 51 is fixed above the return port of the mixing tank 4. The motor 52 is installed on the fixed seat 51. When the motor 52 is started, the output shaft of the motor 52 drives the transmission shaft 53 to rotate at high speed. The transmission shaft 53 is equipped with blades on the outside. The blades rotate synchronously with the transmission shaft 53 at high speed, which can fully disperse the liquid and small particles in the mixing tank 4. To achieve beverage homogenization, a gear 56 is rotatably connected below the drive shaft 53. Gear 56 meshes with gear 57, and gear 57 has more teeth than gear 56. According to the gear transmission principle, the rotational speed of gear 57 is lower than that of gear 56. A pulley 58 is fixedly connected to the outside of gear 57. Pulley 58 is connected to pulley 59 via a belt. Pulley 59 is fixed below the drive shaft 54. Therefore, the low-speed rotation of gear 57 is transmitted to the drive shaft 54 ​​through pulley 58, belt, and pulley 59, causing the drive shaft 54 ​​to rotate at a speed lower than that of the drive shaft 53. A limit block 55 is fixedly connected to the outside of the drive shaft 54. A rotating shaft and a guide plate are provided outside the limit block 55. 510 is rotatably connected to the outside of the rotating shaft; when the second transmission shaft 54 ​​rotates, it will drive the limiting block 55 to rotate synchronously, thereby driving the guide plate 510 to rotate at low speed; since the guide plate 510 is in an inclined state, during the rotation process, it can push the large particles deposited at the bottom of the mixing tank 4 to the blade dispersing area of ​​the first transmission shaft 53, so that the large particles are fully dispersed by the high-speed blades, avoiding the accumulation of sediment at the bottom of the tank. When it is necessary to adjust the pushing effect of the guide plate 510, the fastening bolt 511 on the guide plate 510 can be loosened. At this time, the guide plate 510 can rotate around the rotating shaft of the limiting block 55. After adjusting to the tilt angle that matches the bottom of the mixing tank 4, the fastening bolt 511 is tightened to fix the position of the guide plate 510, ensuring the sedimentation pushing effect for different materials.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for homogenizing and preventing sedimentation of fruit and vegetable beverages, comprising a frame (1), characterized in that: A mixing tank (4) is fixedly connected above the frame (1), a mixing device (5) is fixedly connected inside the mixing tank (4), a circulation pipe (2) is fixedly connected to the outside of the mixing tank (4), and a support frame (3) is fixedly connected below the circulation pipe (2) on the frame (1).

2. The anti-sedimentation device for homogenization treatment of fruit and vegetable beverages according to claim 1, characterized in that: The mixing tank (4) has two return ports on its outer side and is fixedly connected to pipe four (25). The mixing tank (4) has two suction ports below the two return ports and is fixedly connected to pipe one (21). The mixing tank (4) has a filter screen inside the suction port.

3. The anti-sedimentation device for homogenization treatment of fruit and vegetable beverages according to claim 2, characterized in that: Pipe 2 (22) is fixedly connected in the middle of pipe 1 (21), and pipe 3 (24) is fixedly connected in the middle of pipe 4 (25). Pipe 3 (24) and pipe 4 (25) are fixedly connected to support frame (3). A water pump (23) is fixedly connected above the frame (1). The inlet and outlet of the water pump (23) are fixedly connected to pipe 2 (22) and pipe 3 (24) respectively.

4. The anti-sedimentation device for homogenization treatment of fruit and vegetable beverages according to claim 3, characterized in that: The mixing tank (4) is fixedly connected to a first fixed seat (51) above the reflux port. A motor (52) is fixedly connected above the first fixed seat (51). The output shaft of the motor (52) is fixedly connected to a first transmission shaft (53). A blade is provided on the outside of the first transmission shaft (53). A second transmission shaft (54) is rotatably connected below the blade of the first transmission shaft (53).

5. The anti-sedimentation device for homogenization treatment of fruit and vegetable beverages according to claim 4, characterized in that: A limiting block (55) is fixedly connected to the outer side of the second transmission shaft (54). A rotating shaft is provided on the outer side of the limiting block (55), and a guide plate (510) is rotatably connected to the outer side of the rotating shaft. The guide plate (510) has a threaded hole below the rotating shaft of the limiting block (55) and a fastening bolt (511) is threadedly connected to it.

6. The anti-sedimentation device for homogenization treatment of fruit and vegetable beverages according to claim 5, characterized in that: The second drive shaft (54) is rotatably connected to the mixing tank (4). The second drive shaft (54) is fixedly connected to the second pulley (59) below the mixing tank (4). The first drive shaft (53) is rotatably connected to the first gear (56) below the second drive shaft (54). The frame (1) is fixedly connected to the second fixed seat (512) between the second pulley (59) and the first gear (56). The first drive shaft (53) and the second drive shaft (54) are both rotatably connected to the second fixed seat (512). The second gear (57) meshes with the outer side of the first gear (56). The second gear (57) is rotatably connected to the second fixed seat (512). The second gear (57) is fixedly connected to the outer side of the second pulley (59) with the first pulley (58). The first pulley (58) and the second pulley (59) are driven by a belt.

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