Multifunctional integrated production device for water-soluble fertilizer
Patent Information
- Application Number
- CN202522073240.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0002]水溶肥生产通常涉及多种粉状或颗粒状原料的物理混合,由于原料物理特性差异较大,部分原料易结块或粒度较大,影响最终产品的肥效均匀性与稳定性;另外在实际的生产过程中,物料需人工多次转运,易引入污染、增加损耗,效率低下
[0014] Therefore, the present invention provides a multi-functional integrated production device for water-soluble fertilizer with the following beneficial effects: by integrating crushing, screening, batching, and mixing processes into one device, the materials flow internally without intermediate transfer, greatly shortening the production cycle and improving overall production efficiency.
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Figure CN224748981U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-soluble fertilizer production technology, and in particular to a multi-functional integrated production device for water-soluble fertilizer. Background Technology
[0002] Water-soluble fertilizer production usually involves the physical mixing of various powdery or granular raw materials. Due to the large differences in the physical properties of the raw materials, some raw materials are prone to clumping or have large particle sizes, which affects the uniformity and stability of the fertilizer effect of the final product. In addition, in the actual production process, the materials need to be manually transferred multiple times, which can easily introduce pollution, increase losses, and reduce efficiency.
[0003] Therefore, there is an urgent need in this field for a water-soluble fertilizer raw material production device that can integrate crushing, batching, and mixing functions to achieve continuous and automated operation. Utility Model Content
[0004] The purpose of this utility model is to provide a multifunctional integrated production device for water-soluble fertilizers to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides a multi-functional integrated production device for water-soluble fertilizer, including a base and a crushing device, a batching cylinder and a mixing device disposed on the base. The crushing device, the batching cylinder and the mixing device are respectively fixed on the base by a first bracket, a second bracket and a third bracket. The crushing device is connected to the batching cylinder by a first conveying mechanism and the mixing device is connected by a second conveying mechanism.
[0006] Preferably, the crushing device includes a crushing cylinder, crushing components, a screen plate, and a motor. The top of the crushing cylinder is provided with a feed inlet. The crushing components are located above the screen plate and are all installed inside the crushing cylinder. Motor supports are provided on both sides of the crushing cylinder. The motor is fixed on the motor supports. A bearing seat is also provided on the motor supports. The output end of the motor is connected to the crushing components. The crushing assembly includes a rotating shaft and a crushing plate fixedly connected to the rotating shaft. The bottom end of the crushing cylinder is provided with a discharge port.
[0007] Preferably, the side wall of the mixing cylinder is provided with a second inlet, the top of the mixing cylinder is provided with a mixing inlet, and the bottom of the mixing cylinder is provided with a second outlet.
[0008] Preferably, the material conveying mechanism is fixed to the bracket by a support rod, the input end of the material conveying mechanism is connected to the discharge port, and its output end is connected to the feed port.
[0009] Preferably, the mixing device includes a mixing cylinder, a stirring assembly, and a second motor. The stirring assembly is disposed inside the mixing cylinder, and the second motor is fixed above the mixing cylinder by a mounting base. The output end of the second motor is connected to the stirring assembly. The stirring assembly includes a second rotating shaft and a stirring plate, with the stirring plate fixed on the second rotating shaft.
[0010] Preferably, the top of the mixing cylinder is provided with a feed inlet three and the bottom is provided with a discharge outlet three, and the discharge outlet three is connected to a discharge pipe.
[0011] Preferably, the outside of the mixing cylinder is provided with a reinforcing assembly, which includes a support column, a crossbeam and a reinforcing plate. The crossbeam is fixed to the top of the support column, and the reinforcing plate is disposed at both ends of the crossbeam. One end of the reinforcing plate is fixedly connected to the crossbeam, and the other end is connected to a limiting plate.
[0012] Preferably, the second material conveying mechanism is fixed to the support column by the second support rod, the input end of the second material conveying mechanism is connected to the second discharge port, and its output end is connected to the third feed port.
[0013] Preferably, both the first conveying mechanism and the second conveying mechanism are configured as screw conveyors.
[0014] Therefore, the present invention provides a multi-functional integrated production device for water-soluble fertilizer with the following beneficial effects: by integrating crushing, screening, batching, and mixing processes into one device, the materials flow internally without intermediate transfer, greatly shortening the production cycle and improving overall production efficiency.
[0015] Large particles of raw materials are crushed to achieve uniform particle size. The mixing mechanism then mixes materials with uniform composition and consistent particle size to improve mixing uniformity and ensure stable product quality. Attached Figure Description
[0016] Figure 1 This is an axial view of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of this utility model; Figure 2 This is a schematic diagram from another perspective of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of the present utility model. Figure 3 This is a cross-sectional view of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of this utility model; Figure 4 This is a cross-sectional view from another perspective of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of this utility model. Figure 5 This is a front view of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of this utility model; Figure 6 This is a left view of a multifunctional integrated water-soluble fertilizer production device according to an embodiment of the present invention; Figure Labels 1. Base; 2. Crushing device; 21. Crushing cylinder; 22. Crushing assembly; 23. Screen plate; 24. Motor 1; 25. Feed inlet 1; 26. Motor support; 27. Bearing seat 1; 28. Rotating shaft 1; 29. Crushing plate; 210. Discharge outlet 1; 3. Batching cylinder; 31. Feed inlet 2; 32. Batching inlet; 33. Discharge outlet 2; 4. Mixing device; 41. Mixing cylinder; 42. Agitator assembly; 43. Motor II; 44. Mounting base; 45. Rotating shaft II; 46. Mixing plate; 47. Feed inlet III; 48. Discharge outlet III; 49. Discharge pipe; 410. Reinforcing components; 411. Support column; 412. Crossbeam; 413. Reinforcing plate; 414. Limiting plate; 5. Bracket I; 6. Bracket II; 7. Bracket III; 8. Conveying mechanism I; 81. Support rod I; 9. Conveying mechanism II; 91. Support rod II. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0018] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0019] Example like Figure 1-6 As shown, this utility model discloses a multi-functional integrated production device for water-soluble fertilizer, including a base 1 and a crushing device 2, a batching cylinder 3, and a mixing device 4 disposed on the base 1. The crushing device 2, the batching cylinder 3, and the mixing device 4 are respectively fixed on the base 1 by a first bracket 5, a second bracket 6, and a third bracket 7. The crushing device 2 and the batching cylinder 3 are connected by a first conveying mechanism 8, and the crushing device 2 and the mixing device 4 are connected by a second conveying mechanism 9.
[0020] The crushing device 2 includes a crushing cylinder 21, a crushing assembly 22, a screen plate 23, and a motor 24. The top of the crushing cylinder 21 is provided with a feed inlet 25. The crushing assembly 22 is located above the screen plate 23 and is installed inside the crushing cylinder 21. Motor supports 26 are provided on both sides of the crushing cylinder 21. The motor 24 is fixed on the motor supports 26. The motor supports 26 are also provided with bearing seats 27. The output end of the motor 24 is connected to the crushing assembly 22. The crushing assembly 22 includes a rotating shaft 28 and a crushing plate 29 fixedly connected to the rotating shaft 28.
[0021] The bottom end of the crushing cylinder 21 is provided with a discharge port 210.
[0022] The side wall of the batching cylinder 3 is provided with a feed inlet 31 for receiving raw materials from the crushing device 2. The top of the cylinder is provided with a batching inlet 32 for adding other powdered raw materials in proportion to achieve the raw material ratio. The bottom of the batching cylinder 3 is provided with a discharge outlet 33 for outputting the batched material to the next stage.
[0023] The material conveying mechanism 8 is fixed to the bracket 5 by the support rod 81. The input end of the material conveying mechanism 8 is connected to the discharge port 210, and its output end is connected to the feed port 31.
[0024] The mixing device 4 includes a mixing cylinder 41, a stirring assembly 42, and a second motor 43. The stirring assembly 42 is disposed inside the mixing cylinder 41. The second motor 43 is fixed above the mixing cylinder 41 by a mounting base 44. The output end of the second motor 43 is connected to the stirring assembly 42. The stirring assembly 42 includes a second rotating shaft 45 and a stirring plate 46. The stirring plate 46 is fixed on the second rotating shaft 45. The uniform mixing of raw materials is achieved by rotation.
[0025] The mixing cylinder 41 is provided with a feed inlet 3 47 at the top and a discharge outlet 3 48 at the bottom for discharging the uniformly mixed finished product. The discharge outlet 3 48 is connected to a discharge pipe 49 for easy collection of the finished product.
[0026] The outside of the mixing cylinder 41 is provided with a reinforcing component 410 to enhance the overall structural stability. The reinforcing component 410 includes a support column 411, a crossbeam 412 and a reinforcing plate 413. The crossbeam 412 is fixed to the top of the support column 411, and the reinforcing plate 413 is provided at both ends of the crossbeam 412. One end of the reinforcing plate 413 is fixedly connected to the crossbeam 412, and the other end is connected to a limit plate 414.
[0027] The material conveying mechanism 29 is fixed to the support column 411 by the support rod 291. The input end of the material conveying mechanism 29 is connected to the discharge port 233, and its output end is connected to the feed port 37.
[0028] Both conveying mechanism 1 (8) and conveying mechanism 2 (9) are configured as screw conveyors.
[0029] The working principle of this utility model of a multi-functional integrated water-soluble fertilizer production device is as follows: Agglomerated or large-particle raw materials enter the crushing device 2 through the feed inlet 25. After being crushed by the crushing component 22 and screened by the screen plate 23, the material meeting the particle size requirements is conveyed to the batching cylinder 3 via the conveying mechanism 8. Other raw materials are added in proportion through the batching inlet 32. After batching, the material is sent to the mixing device 4 via the conveying mechanism 9. Inside the mixing cylinder 41, the stirring component 42 thoroughly mixes the material. Finally, the uniform water-soluble fertilizer product is discharged through the discharge pipe 49, realizing a fully integrated production process from crushing and batching to mixing.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.
Claims
1. A multi-functional integrated production device for water-soluble fertilizer, characterized in that: The device includes a base and a crushing device, a batching cylinder and a mixing device mounted on the base. The crushing device, the batching cylinder and the mixing device are fixed on the base by bracket one, bracket two and bracket three respectively. The crushing device is connected to the batching cylinder by conveying mechanism one and the crushing device is connected to the mixing device by conveying mechanism two.
2. The multifunctional integrated production device for water-soluble fertilizer according to claim 1, characterized in that: The crushing device includes a crushing cylinder, crushing components, a screen plate, and a motor. The top of the crushing cylinder is provided with a feed inlet. The crushing components are located above the screen plate and are installed inside the crushing cylinder. Motor supports are provided on both sides of the crushing cylinder. The motor is fixed on the motor supports. A bearing seat is also provided on the motor supports. The output end of the motor is connected to the crushing components. The crushing assembly includes a rotating shaft and a crushing plate fixedly connected to the rotating shaft. The bottom end of the crushing cylinder is provided with a discharge port.
3. The multifunctional integrated production device for water-soluble fertilizer according to claim 2, characterized in that: The side wall of the batching cylinder is provided with a second inlet, the top of which is provided with a batching inlet, and the bottom of the batching cylinder is provided with a second outlet.
4. The multifunctional integrated production device for water-soluble fertilizer according to claim 3, characterized in that: The material conveying mechanism is fixed to the bracket by a support rod. The input end of the material conveying mechanism is connected to the discharge port, and its output end is connected to the inlet.
5. The multifunctional integrated production device for water-soluble fertilizer according to claim 4, characterized in that: The mixing device includes a mixing cylinder, a stirring assembly, and a second motor. The stirring assembly is disposed inside the mixing cylinder, and the second motor is fixed above the mixing cylinder by a mounting base. The output end of the second motor is connected to the stirring assembly. The stirring assembly includes a second rotating shaft and a stirring plate, with the stirring plate fixed on the second rotating shaft.
6. The multifunctional integrated production device for water-soluble fertilizer according to claim 5, characterized in that: The mixing cylinder is provided with a feed inlet three at the top and a discharge outlet three at the bottom, and the discharge outlet three is connected to a discharge pipe.
7. The multifunctional integrated production device for water-soluble fertilizer according to claim 6, characterized in that: The outside of the mixing cylinder is provided with a reinforcement assembly, which includes a support column, a crossbeam and a reinforcement plate. The crossbeam is fixed to the top of the support column, and the reinforcement plate is disposed at both ends of the crossbeam. One end of the reinforcement plate is fixedly connected to the crossbeam, and the other end is connected to a limit plate.
8. The multifunctional integrated production device for water-soluble fertilizer according to claim 7, characterized in that: The second material conveying mechanism is fixed to the support column by the second support rod. The input end of the second material conveying mechanism is connected to the second discharge port, and its output end is connected to the third inlet port.
9. The multifunctional integrated production device for water-soluble fertilizer according to claim 8, characterized in that: Both the first conveying mechanism and the second conveying mechanism are configured as screw conveyors.