A batching device with a uniform material mechanism for mat fabric processing

Abstract

The utility model discloses a kind of dosing device of inner uniform material mechanism's mat fabric processing, it is related to fabric processing technical field, including reactor main body, motor and cloth barrel, the outside of reactor main body is fixed with motor, and the one end of motor is connected with rotating main shaft, the top of reactor main body is provided with cloth barrel, and the top of cloth barrel is covered with top cover.The utility model passes into cloth barrel in raw material pouring, falls into the inside of reactor main body by the evenly distributed discharge hole of cloth barrel bottom end, improves raw material dispersion uniformity, avoids local accumulation, then utilizes motor to drive rotating main shaft rotation, cloth barrel synchronous rotation in rotating main shaft one end, centrifugal force makes raw material from drop port outward projection, forms fan shape or annular diffusion track, the combination of multiple drop ports and rotary motion makes the dispersion path of raw material be stereoscopic distribution, further eliminates local concentration difference.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a material dispensing device for processing mat fabric with a built-in material evenness mechanism. Background Technology

[0002] With the popularization of healthy and ecological living concepts, consumers' demands for textiles are upgrading from single functions to diversified directions such as comfort, greenness, environmental protection, and health care. Summer cooling mats, as home textile products used close to the skin, while made of traditional materials (such as rattan, hemp, and bamboo) and offering a cool feel, suffer from problems such as hardness, easy scratching of the skin, poor antibacterial properties, and insufficient breathability. While high-end products like solid-color cowhide mats are comfortable to the touch, they are expensive and offer limited functionality. Furthermore, traditional cooling mat processing equipment faces technical bottlenecks in raw material ratios, mixing efficiency, and fabric uniformity, resulting in insufficient fabric functionality and low production efficiency, making it difficult to meet the market demand for multifunctional cooling mats.

[0003] A material dispensing device for processing printed cooling mat fabric, with publication number CN113559747A, includes a dispensing rack. A support frame is fitted around the outside of the dispensing rack. A control panel is installed in the center of the front of the support frame. A first motor is installed in the center of the top of the dispensing rack, and the first motor is electrically connected to the control panel. A drive rod is installed through the bottom end of the output shaft of the first motor, passing through the dispensing rack. Stirring rods are installed at equal intervals on both sides of the drive rod. This invention guides raw materials into the interior of the feeding rack through a guide cylinder and a discharge port. The control panel controls the number of rotations of a second motor, causing a spiral guide plate to rotate inside the feeding rack, conveying the raw materials to the left side of the feeding rack. The raw materials are then guided into the dispensing rack through the discharge port. By controlling the rotation of the second motor, the amount of raw materials added can be effectively controlled.

[0004] When the above technology is used, the device conveys raw materials quantitatively through a spiral guide plate. That is, the material is introduced from the feed port, which is a single point drop. The material will fall in a concentrated beam, forming local accumulation, which will affect the subsequent material mixing efficiency. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of this utility model is to provide a material distribution device for processing mat fabric with an internal material evenness mechanism, so as to solve the problem of poor material distribution uniformity and the impact on the uniformity of material mixing mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a material dispensing device for processing mat fabric with an internal material leveling mechanism, comprising a reactor body, a motor, and a material barrel. The motor is fixed to the outside of the reactor body, and one end of the motor is connected to a rotating spindle. The material barrel is located at the top of the reactor body, and a top cover is placed over the top of the material barrel. One end of the rotating spindle is connected to a second gear, and the other end of the rotating spindle is connected to a transmission assembly. A protective shell is provided on the inner wall of the reactor body, and a guide groove is provided at the top of the protective shell. Limiting posts are slidably connected to both sides of the guide groove, and the limiting posts are fixed to the bottom of the material barrel. A first gear is provided inside the protective shell, and a stirring rod is connected to the bottom of the first gear. The top of the stirring rod is connected to the bottom of the material barrel, and a stirring assembly is located on the outside of the stirring rod. A support cavity is provided inside the reactor body, and a discharge pipe is provided inside the support cavity. One end of the discharge pipe extends to the outside of the reactor body.

[0007] Furthermore, a heating tank is provided inside the reactor body, and heating wires are wound inside the heating tank.

[0008] Furthermore, the discharge pipe is provided with a driven shaft inside, and spiral guide plates are evenly arranged on the outer side of the driven shaft. One end of the driven shaft extends to the outer side of the reactor body and is connected to a drive wheel. The other end of the driven shaft is connected to the inner wall of the discharge pipe, and the top end of the discharge pipe is connected to a discharge port.

[0009] Furthermore, the transmission assembly consists of a driving wheel, a driven wheel, and a drive belt connected together. The driving wheel is sleeved on the rotating main shaft, the driven wheel is fixed on the driven rotating shaft, and a drive belt connects the driving wheel and the driven wheel.

[0010] Furthermore, the stirring assembly includes stirring blades, a spiral lifting plate, and stirring vanes. Stirring blades are evenly fixed on both sides of the stirring rod. The side of the stirring vane closest to the inner wall of the reactor body is arc-shaped. The spiral lifting plate is coiled around the stirring rod along the axis of the stirring rod.

[0011] Furthermore, the second gear meshes with the first gear, and multiple discharge holes are evenly provided at the bottom of the fabric barrel, with the limiting posts symmetrically distributed at the bottom of the fabric barrel.

[0012] Furthermore, the top of the discharge pipe is provided with a feed inlet, and the feed inlet and the discharge outlet are interconnected.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the material distribution device for processing mat fabric with a built-in material equalization mechanism can not only achieve uniform distribution of raw materials in multiple ranges, but also achieve efficient material mixing; By pouring raw materials into a feeding bucket, the materials fall into the interior of the reactor body through evenly distributed discharge holes at the bottom of the feeding bucket, improving the uniformity of raw material dispersion and avoiding local accumulation. Then, the motor drives the rotating main shaft to rotate, and the feeding bucket at one end of the rotating main shaft rotates synchronously. Centrifugal force causes the raw materials to be thrown outward from the discharge port, forming a fan-shaped or ring-shaped diffusion trajectory. The combination of multiple discharge ports and rotational motion makes the dispersion path of the raw materials three-dimensional, further eliminating local concentration differences. The uniform dispersion of raw materials in the early stage of mixing shortens the mixing time, improves product consistency, and promotes the dynamic mixing efficiency and effect of materials. A combined mixing assembly is formed by mounting a mixing blade, a spiral lifting plate, and mixing vanes on a mixing rod. The spiral lifting plate is at a certain angle to the vertical section of the mixing rod, which reduces the resistance to the rotation of the mixing rod and provides a tumbling mixing effect to the raw materials being mixed. This results in a good mixing effect for the mixing assembly. Furthermore, if the mixing assembly is damaged during use, it can be quickly dealt with by replacing individual components, thereby reducing the impact of raw material mixing assembly maintenance on production. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model; Figure 2 This is a schematic diagram of the main structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the stirring assembly of this utility model; Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A; Figure 5 This is a bottom view of the fabric bucket structure of this utility model.

[0016] The following are the annotations in the diagram: 1. Reactor body; 101. Heating tank; 102. Heating wire; 103. Support cavity; 2. Transmission assembly; 3. Motor; 4. Top cover; 5. Material distribution tank; 6. Discharge hole; 7. Limiting post; 8. Protective shell; 9. First gear; 10. Stirring rod; 11. Guide groove; 12. Stirring blade; 13. Spiral lifting plate; 14. Stirring blade; 15. Rotating main shaft; 16. Second gear; 17. Driven rotating shaft; 18. Discharge port; 19. Spiral guide plate; 20. Discharge pipe. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] Please see Figures 1-5 An embodiment of this utility model is provided: a material dispensing device for processing mat fabric with an internal material dispensing mechanism, including a reactor body 1, a motor 3 and a material bucket 5. The motor 3 is fixed on the outside of the reactor body 1, and one end of the motor 3 is connected to a rotating main shaft 15. The reactor body 1 is provided with a heating tank 101 inside, and a heating wire 102 is wound inside the heating tank 101; A material distribution bucket 5 is provided at the top of the reactor body 1, and the top of the material distribution bucket 5 is covered with a top cover 4. One end of the rotating main shaft 15 is connected to a second gear 16. The second gear 16 meshes with the first gear 9. Multiple discharge holes 6 are evenly provided at the bottom of the material barrel 5. The limiting posts 7 are symmetrically distributed at the bottom of the material barrel 5. Specifically, such as Figure 1 , Figure 4 , Figure 5 As shown, during use, the raw materials are poured into the feeding bucket 5 and flow into the reactor body 1 through the evenly distributed discharge holes 6 at the bottom of the feeding bucket 5. The motor 3 drives the rotating main shaft 15 to rotate, and one end of the rotating main shaft 15 rotates accordingly. The second gear 16 meshes with the first gear 9 and rotates, thereby driving the connecting column connected to the top of the first gear 9 to rotate the feeding bucket 5, making the raw materials flow out more evenly and quickly. The even distribution allows the equipment to quickly reach a stable operating state, improving the overall production efficiency. By controlling the heating wire 102 to be energized, the raw materials inside the reactor body 1 can be heated, thereby improving the mixing efficiency of the raw materials and accelerating the dissolution of the raw materials. The other end of the rotating spindle 15 is connected to the transmission assembly 2; The transmission assembly 2 is connected by a driving wheel, a driven wheel and a drive belt. The driving wheel is sleeved on the rotating main shaft 15, the driven wheel is fixed on the driven rotating shaft 17, and a drive belt is connected between the driving wheel and the driven wheel. Specifically, such as Figure 1 , Figure 2As shown, when in use, the motor 3 is started, which drives the roller at one end to rotate. The outer side of the roller is connected to a belt, which also drives the roller at the lower end to rotate. At the same time, the rotating main shaft 15 at one end drives the second gear 16 to rotate. The second gear 16 meshes with the first gear 9 and also rotates. The driven shaft 17 at the other end also rotates. By connecting the two rollers with a belt, multi-axis synchronous rotation can be achieved, simplifying the transmission system. The inner wall of the reactor body 1 is provided with a protective shell 8, and the top of the protective shell 8 is provided with a guide groove 11. Both sides of the guide groove 11 are slidably connected with limit posts 7, and the limit posts 7 are fixed to the bottom of the material distribution bucket 5. The inside of the protective shell 8 is provided with a first gear 9, and the bottom of the first gear 9 is connected with a stirring rod 10. The top of the stirring rod 10 is connected to the bottom of the material distribution bucket 5, and the outside of the stirring rod 10 is provided with a stirring component. The stirring assembly includes stirring blades 12, spiral lifting plate 13, and stirring blades 14. Stirring blades 12 are evenly fixed on both sides of the stirring rod 10. The side of the stirring blades 14 near the inner wall of the reactor body 1 is arc-shaped. The spiral lifting plate 13 is coiled around the stirring rod 10 along the axis of the stirring rod 10. Specifically, such as Figure 1 , Figure 3 As shown, in use, a combined mixing assembly is formed by mounting a mixing blade 12, a spiral lifting plate 13, and a mixing blade 14 on the mixing rod 10. The spiral lifting plate 13 is at a certain angle to the vertical section of the mixing rod 10, which can reduce the resistance to the rotation of the mixing rod 10 and can also achieve a tumbling mixing effect on the raw materials being mixed, so that the mixing assembly has a good mixing effect. The protective shell 8 can effectively protect the first gear 9 and the second gear 16 inside. The protective shell 8 can completely isolate the first gear 9 and the second gear 16 from the external environment, reduce the intrusion of contaminants, and maintain the cleanliness of the lubricating oil. The reactor body 1 has a support cavity 103 inside, and a discharge pipe 20 is provided inside the support cavity 103. One end of the discharge pipe 20 extends to the outside of the reactor body 1. The top of the discharge pipe 20 is provided with a feed inlet, and the feed inlet and the discharge outlet 18 are interconnected. The discharge pipe 20 is equipped with a driven shaft 17 inside, and spiral guide plates 19 are evenly arranged on the outside of the driven shaft 17. One end of the driven shaft 17 extends to the outside of the reactor body 1 and is connected to a drive wheel. The other end of the driven shaft 17 is connected to the inner wall of the discharge pipe 20. The top end of the discharge pipe 20 is connected to a discharge port 18. Specifically, such as Figure 1 , Figure 2As shown, during use, the uniformly mixed raw material falls from the discharge port 18 into the interior of the discharge pipe 20. The driven shaft 17 at the lower end of the transmission component 2 rotates and drives the spiral guide plate 19 to rotate inside the discharge pipe 20, which can transport the raw material to the right side of the discharge pipe 20 and out of the discharge port. The conveying of the spiral guide plate 19 can reduce the number of times the raw material is transferred between the equipment and the residence time, and avoid the accumulation or interruption of the raw material flow.

[0019] Working principle: When using this utility model, firstly, the raw material with the cooling mat fabric is added into the inside of the cloth bucket 5, so that the raw material flows out from multiple discharge holes 6. Then, the drive motor 3 drives the rotating main shaft 15 and the second gear 16 to rotate. The second gear 16 meshes with the first gear 9, so that the first gear 9 and the stirring rod 10 rotate synchronously, that is, drive the cloth bucket 5 to rotate and evenly sprinkle the raw material from the discharge holes 6 to a wider range. At the same time, the stirring rod 10 drives the stirring plate 12, the spiral lifting plate 13, and the stirring blade 14 to stir and mix the raw material. Then, by controlling the heating wire 102 to be energized, the raw materials inside the reactor body 1 can be heated, thereby improving the mixing efficiency of the raw materials and accelerating the dissolution of the raw materials; While the raw materials are being stirred, the evenly mixed raw materials fall from the discharge port 18 into the discharge pipe 20. Then, in conjunction with the transmission component 2, the driven shaft 17 rotates, which in turn drives the spiral guide plate 19 to rotate inside the discharge pipe 20. This allows the raw materials to be transported to the right side of the discharge pipe 20 and discharged from the discharge port, thus completing the batching process. The operation is convenient and efficient.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A material dispensing device for processing mat fabric with a material equalization mechanism, comprising a reactor body (1), a motor (3) and a material bucket (5), wherein the motor (3) is fixed on the outside of the reactor body (1), and one end of the motor (3) is connected to a rotating spindle (15), and the top of the reactor body (1) is provided with a material bucket (5), and the top of the material bucket (5) is covered with a top cover (4). Its features are: One end of the rotating spindle (15) is connected to a second gear (16), and the other end of the rotating spindle (15) is connected to a transmission assembly (2). The inner wall of the reactor body (1) is provided with a protective shell (8), and the top of the protective shell (8) is provided with a guide groove (11). The guide groove (11) is slidably connected to two sides of the inside, and the limit post (7) is fixed to the bottom of the material bucket (5). The inside of the protective shell (8) is provided with a first gear (9), and the bottom of the first gear (9) is connected to a stirring rod (10). The top of the stirring rod (10) is connected to the bottom of the material bucket (5). The outside of the stirring rod (10) is provided with a stirring assembly. The inside of the reactor body (1) is provided with a support cavity (103), and the inside of the support cavity (103) is provided with a discharge pipe (20). One end of the discharge pipe (20) extends to the outside of the reactor body (1).

2. The material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The reactor body (1) is provided with a heating tank (101) inside, and a heating wire (102) is wound inside the heating tank (101).

3. The material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The discharge pipe (20) is provided with a driven shaft (17) inside, and spiral guide plates (19) are evenly arranged on the outer side of the driven shaft (17). One end of the driven shaft (17) extends to the outer side of the reactor body (1) and is connected to a drive wheel. The other end of the driven shaft (17) is connected to the inner wall of the discharge pipe (20). The top end of the discharge pipe (20) is connected to a discharge port (18).

4. A material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The transmission assembly (2) is connected by a drive wheel, a driven wheel and a drive belt. The drive wheel is sleeved on the rotating main shaft (15), the driven wheel is fixed on the driven rotating shaft (17), and a drive belt is connected between the drive wheel and the driven wheel.

5. A material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The stirring assembly includes stirring blades (12), a spiral lifting plate (13), and stirring blades (14). Stirring blades (12) are evenly fixed on both sides of the stirring rod (10). The stirring blades (14) are arc-shaped on the side near the inner wall of the reactor body (1). The spiral lifting plate (13) is coiled around the stirring rod (10) along the axis of the stirring rod (10).

6. A material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The second gear (16) meshes with the first gear (9), and the bottom end of the cloth bucket (5) is evenly provided with multiple discharge holes (6), and the limiting post (7) is symmetrically distributed at the bottom end of the cloth bucket (5).

7. A material dispensing device for processing mat fabric with an internal material leveling mechanism according to claim 1, characterized in that: The top of the discharge pipe (20) is provided with a feed inlet, and the feed inlet and the discharge outlet (18) are interconnected.

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