Domestic porcelain clay whitening and iron removing machine

Abstract

The utility model discloses a daily use porcelain mud whitening and iron removing machine, include: support frame, one gas cylinder, one gas cylinder is installed at the top of support frame, the beneficial effect of the utility model is: through one gas cylinder drive connection support and bottom fixed box whole lifting, realize the immersion of permanent magnet bar and the drawing of slurry operation, no.

Description

Technical Field

[0001] This utility model relates to the field of iron removal machine technology, specifically a daily-use porcelain clay whitening and iron removal machine. Background Technology

[0002] In the production process of daily-use ceramics, the quality of porcelain clay plays a crucial role in the quality of the final product. The whiteness of porcelain clay is one of the key indicators for measuring its quality. Iron impurities mixed in the porcelain clay will seriously affect the whiteness of the ceramics, resulting in a dull color and reduced quality, failing to meet the market's demand for high-quality daily-use ceramics. In the porcelain clay production process, effectively removing iron impurities is a key step in improving the quality of ceramic products. Traditional methods for removing iron from porcelain clay mainly rely on manual operation, such as manually stirring the porcelain clay slurry with a simple magnetic rod to adsorb the iron impurities. However, manual operation is inefficient, requiring a lot of manpower and time, which is difficult to meet the needs of large-scale industrial production. The process of manually cleaning the iron impurities adsorbed on the magnetic rod is cumbersome and incomplete, easily leading to iron impurity residues, making it difficult to guarantee the stability of ceramic product quality. Utility Model Content

[0003] The purpose of this utility model is to provide a daily-use porcelain clay whitening and iron removal machine to solve the problems mentioned in the background art, such as low efficiency of manual operation, the need for a lot of manpower and time, difficulty in meeting the needs of large-scale industrial production, cumbersome process of manually cleaning iron impurities adsorbed on magnetic rods, incomplete cleaning, easy to lead to iron impurity residue, and difficulty in ensuring the stability of ceramic product quality.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a daily-use porcelain clay whitening and iron removal machine, comprising:

[0005] Support frame;

[0006] Cylinder No. 1 is mounted on top of the support frame;

[0007] A connecting bracket is fixed to the output end of cylinder number one, and a bottom fixing box is installed at the bottom of the connecting bracket;

[0008] A rotating rod is rotatably mounted inside a bottom fixed box. A fixed support plate is fixedly connected to the bottom of the bottom fixed box. A mounting base is rotatably mounted on the bottom of the fixed support plate. The bottom end of the rotating rod is fixedly connected to the mounting base.

[0009] A first non-magnetic rod is installed at equal intervals at the bottom of the mounting base. A permanent magnet is provided at the bottom end of the first non-magnetic rod, and a second non-magnetic rod is provided at the bottom end of the permanent magnet.

[0010] Cylinder No. 2 is symmetrically mounted on the top of the fixed support plate by bolts. The output end of cylinder No. 2 is fixed to a bottom support plate. Multiple bottom guide sliders are fixed at equal intervals on the bottom of the bottom support plate. An annular limiting slide rail is slidably arranged on the inner side of the multiple bottom guide sliders. A bottom rotating ring is fixed to the bottom of the annular limiting slide rail. The bottom guide sliders are slidably connected to the bottom rotating ring.

[0011] The first scraper ring is fixed to the inner side of the bottom rotating ring. Multiple connecting blocks are fixed at equal intervals to the inner side of the first scraper ring. The second scraper ring is fixed at equal intervals to the inner side of the connecting blocks. The connecting blocks and the second scraper ring are all in cooperation with the permanent magnet rod, the first non-magnetic rod, and the second non-magnetic rod.

[0012] As a preferred embodiment of this utility model: a sliding rack is slidably arranged inside the bottom fixing box, a gear is fixedly connected to the outside of the rotating rod, the sliding rack is meshed with the gear, a reciprocating screw is rotatably arranged inside the bottom fixing box, a movable slider is installed on the outside of the reciprocating screw, the movable slider is slidably connected to the bottom fixing box, and one side of the movable slider is fixedly connected to the sliding rack.

[0013] As a preferred embodiment of this utility model: a second servo motor is installed on one side of the bottom fixing box, and the output end of the second servo motor is fixedly connected to the reciprocating lead screw.

[0014] As a preferred embodiment of this utility model: four limiting rods are symmetrically fixed to the top of the bottom support plate, and the limiting rods are slidably connected to the fixed support plate.

[0015] As a preferred embodiment of this utility model: four limiting slide rods are symmetrically fixed to the top of the connecting bracket, and the limiting slide rods are slidably connected to the support frame.

[0016] As a preferred embodiment of this utility model: a fixed bracket is provided on the inner side of the support frame, a top rotating disk is rotatably provided on the top of the fixed bracket, a porcelain clay storage box is provided on the top of the top rotating disk, an iron material storage box is provided on the top of the top rotating disk, and a first servo motor is installed at the bottom of the fixed bracket by bolts, and the output end of the first servo motor is fixedly connected to the top rotating disk.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a first cylinder to drive the connecting bracket and the bottom fixing box to lift and lower as a whole, realizing the immersion and extraction of the permanent magnet rod in the slurry. The second cylinder pushes the bottom support plate and the bottom rotating ring to move down, so that the scraping rings on the inner sides of the first and second scraping rings are tightly attached to the surface of the permanent magnet rod, realizing the automatic scraping of iron impurities, avoiding the tediousness of manual cleaning, significantly improving the iron removal efficiency, and reducing the impact of iron impurity residue on the whiteness of ceramics. Through the cooperation of the reciprocating screw and the moving slider, the rotational motion of the second servo motor is converted into the linear reciprocating motion of the sliding rack, and then the rotating rod is driven to rotate back and forth through the gear, realizing the stable reciprocating rotation of the permanent magnet rod, and the permanent magnet rod absorbs and processes the iron impurities in the ceramic clay. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view of the present invention;

[0020] Figure 3 This is a schematic diagram of the bottom support plate structure of this utility model;

[0021] Figure 4 This is a top view of the internal structure of the bottom fixing box of this utility model;

[0022] Figure 5 This is a schematic diagram of the permanent magnet rod structure of this utility model.

[0023] In the diagram: 1. Support frame; 2. Fixed bracket; 3. Top rotating plate; 4. Clay storage box; 5. Iron storage box; 6. Servo motor No. 1; 7. Cylinder No. 1; 8. Limiting slide rod; 9. Connecting bracket; 10. Bottom fixed box; 11. Mounting chassis; 12. Rotating rod; 13. Gear; 14. Sliding rack; 15. Moving slider; 16. Servo motor No. 2; 17. Reciprocating lead screw; 18. Fixed support plate; 19. Cylinder No. 2; 20. Limiting rod; 21. Bottom support plate; 22. Bottom guide slider; 23. Annular limiting slide rail; 24. Bottom rotating ring; 25. Scraper ring No. 1; 26. Connecting support block; 27. Scraper ring No. 2; 28. Permanent magnet rod; 29. ​​Non-magnetic rod No. 1; 30. Non-magnetic rod No. 2. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 This utility model provides a technical solution: a daily-use porcelain clay whitening and iron removal machine, comprising: a support frame 1; a first cylinder 7 mounted on the top of the support frame 1 by bolts; a connecting bracket 9 fixedly connected to the output end of the first cylinder 7, and a bottom fixing box 10 mounted on the bottom of the connecting bracket 9 by bolts; a rotating rod 12 rotatably disposed inside the bottom fixing box 10, a fixed support plate 18 fixedly connected to the bottom of the bottom fixing box 10, and a mounting base 11 rotatably disposed at the bottom of the fixed support plate 18, the bottom end of the rotating rod 12 being fixedly connected to the mounting base 11; a first non-magnetic rod 29 equidistantly mounted on the bottom of the mounting base 11, a permanent magnet rod 28 fixedly connected to the bottom end of the first non-magnetic rod 29, and a second non-magnetic rod 30 fixedly connected to the bottom end of the permanent magnet rod 28; and a second cylinder. 19 is symmetrically installed on the top of the fixed support plate 18 by bolts. The output end of the second cylinder 19 is fixed to the bottom support plate 21. Multiple bottom guide sliders 22 are fixed at equal intervals at the bottom of the bottom support plate 21. An annular limiting slide rail 23 is slidably arranged on the inner side of the multiple bottom guide sliders 22. A bottom rotating ring 24 is fixed to the bottom of the annular limiting slide rail 23. The bottom guide sliders 22 and the bottom rotating ring 24 are slidably connected. The first scraper ring 25 is fixed to the inner side of the bottom rotating ring 24. Multiple connecting blocks 26 are fixed at equal intervals on the inner side of the first scraper ring 25. A second scraper ring 27 is fixed at equal intervals on the inner side of the connecting blocks 26. The connecting blocks 26 and the second scraper ring 27 are all in cooperation with the permanent magnet rod 28, the first non-magnetic rod 29, and the second non-magnetic rod 30.

[0026] It should be noted that in this embodiment, cylinder 7 is in a retracted state, the connecting bracket 9 and the bottom fixing box 10 are in a high position, the permanent magnet 28 is suspended above the porcelain clay storage box 4, the porcelain clay slurry has been injected into the porcelain clay storage box 4, the top rotating disk 3 rotates to the working position, so that the porcelain clay storage box 4 is aligned directly below the permanent magnet 28, cylinder 7 is started, the output end extends downward, pushing the connecting bracket 9 to descend vertically along the limiting slide bar 8, driving the bottom fixing box 10, the rotating rod 12 and the permanent magnet 28 to move down synchronously, the sliding cooperation between the limiting slide bar 8 and the support frame 1 ensures that the permanent magnet 28 is accurately immersed in the porcelain clay. When the slurry reaches the set depth to avoid collision with the tank or insufficient immersion, the second servo motor 16 starts, driving the reciprocating screw 17 to rotate. The reciprocating screw 17 drives the moving slider 15 to move linearly back and forth inside the bottom fixed box 10. The moving slider 15 synchronously pulls the sliding rack 14 to translate. The sliding rack 14 meshes with the gear 13, converting the linear motion into the rotational motion of the rotating rod 12. Finally, it drives the mounting base 11 and the permanent magnet rod 28 to rotate stably back and forth. The permanent magnet rod 28 removes iron from the porcelain clay. After the iron removal is completed, the first cylinder 7 retracts in the reverse direction, pulling the connecting bracket 9 upward. The permanent magnet rod 28 detaches from the slurry surface and returns to its initial high position. The two ends of the permanent magnet rod 28 are connected to non-magnetic rod 29 and non-magnetic rod 30 respectively, forming a "non-magnetic-magnetic-non-magnetic" combination structure. The non-magnetic rods isolate the magnetic force, ensuring concentrated magnetic force on the surface of the permanent magnet rod 28, and also making it easier to scrape off iron impurities. The first servo motor 6 drives the top rotating disk 3 to rotate, quickly switching the empty porcelain clay storage box 4 and the empty iron material storage box 5 to the working position, achieving continuous production without stopping the machine. The second cylinder 19 starts, its output end extends downward, pushing the bottom support plate 21 vertically down along the limit rod 20. The bottom support plate 21 is guided by the bottom guide... The sliding cooperation between slider 22 and annular limit slide rail 23 drives bottom rotating ring 24, first scraping ring 25, connecting support block 26, and second scraping ring 27 to move down synchronously, forming a double-layer scraping structure. When bottom support plate 21 descends to the limit position, the inner sides of first scraping ring 25 and second scraping ring 27 are tightly attached to the surface of permanent magnet rod 28. After scraping is completed, second cylinder 19 retracts in the opposite direction, pulling bottom support plate 21 up. The scraping rings detach from the surface of the magnet rod and return to the initial high position to wait for the next scraping. The scraped iron impurities fall into iron storage box 5 and can be collected and used for resource utilization such as ironmaking raw materials.

[0027] The specific architecture and operating logic of the cylinder and servo motor achieving coordinated control through an external controller in this application are consistent with the existing technology in this field. The servo motors used are all equipped with encoders, which can provide real-time feedback on the speed, position and other information of the servo motors. This control method has been maturely applied in many similar industrial scenarios, so it will not be discussed in detail here.

[0028] In one embodiment, such as Figures 1 to 5As shown, a sliding rack 14 is slidably arranged inside the bottom fixing box 10, and a gear 13 is fixedly connected to the outside of the rotating rod 12. The sliding rack 14 is meshed with the gear 13. A reciprocating screw 17 is rotatably arranged inside the bottom fixing box 10. A movable slider 15 is installed on the outside of the reciprocating screw 17. The movable slider 15 is slidably connected to the bottom fixing box 10, and one side of the movable slider 15 is fixedly connected to the sliding rack 14.

[0029] It should be noted that in this embodiment, the reciprocating screw 17 rotates and drives the outer movable slider 15 to reciprocate linearly. Then, through the meshing of the sliding rack 14 and the gear 13, the linear motion is converted into the rotational motion of the rotating rod 12, which ultimately drives the permanent magnet rod 28 to rotate stably. The rotation of the permanent magnet rod 28 makes the magnetic field evenly cover the porcelain slurry, improve the iron impurity removal rate, and ensure the consistency of ceramic whiteness.

[0030] In one embodiment, such as Figures 1 to 5 As shown, a second servo motor 16 is installed on one side of the bottom fixing box 10, and the output end of the second servo motor 16 is fixedly connected to the reciprocating lead screw 17.

[0031] It should be noted that, in this embodiment, a protective motor housing is provided on the outside of the second servo motor 16 to protect the second servo motor 16, and the reciprocating screw 17 is driven by the output end of the second servo motor 16 to perform rotation adjustment.

[0032] In one embodiment, such as Figures 1 to 5 As shown, four limiting rods 20 are symmetrically fixed to the top of the bottom support plate 21, and the limiting rods 20 are slidably connected to the fixed support plate 18.

[0033] It should be noted that in this embodiment, the limiting rod 20 slides in a limited position relative to the fixed support plate 18. When the bottom support plate 21 moves, it causes the limiting rod 20 to slide in a limited position relative to the fixed support plate 18, thereby improving the adjustment stability of the bottom support plate 21.

[0034] In one embodiment, such as Figures 1 to 5 As shown, four limiting slide rods 8 are symmetrically fixed to the top of the connecting bracket 9, and the limiting slide rods 8 are slidably connected to the support frame 1.

[0035] It should be noted that, in this embodiment, the sliding cooperation between the limiting slide bar 8 and the support frame 1 restricts the connecting bracket 9 to only move up and down in the vertical direction, ensuring that the depth of the permanent magnet rod 28 driven by the first cylinder 7 to be immersed in the porcelain clay slurry is accurately controllable.

[0036] In one embodiment, such as Figures 1 to 5As shown, a fixed bracket 2 is provided on the inner side of the support frame 1. A top rotating disk 3 is rotatably provided on the top of the fixed bracket 2. A porcelain clay storage box 4 is provided on the top of the top rotating disk 3. An iron material storage box 5 is provided on the top of the top rotating disk 3. A first servo motor 6 is installed at the bottom of the fixed bracket 2 by bolts. The output end of the first servo motor 6 is fixedly connected to the top rotating disk 3.

[0037] It should be noted that in this embodiment, the porcelain clay after iron removal flows directly into the porcelain clay storage box 4, and the scraped iron material falls into the iron material storage box 5, realizing automatic material classification, avoiding the tediousness and pollution risk of manual sorting. The iron material storage box 5 collects iron impurities in a centralized manner, which is convenient for subsequent resource utilization and meets the requirements of environmental protection and circular economy.

[0038] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A daily-use porcelain clay whitening and iron removal machine, characterized in that, include: Support frame (1); Cylinder No. 1 (7) is mounted on top of support frame (1); A connecting bracket (9) is fixed to the output end of the first cylinder (7), and a bottom fixing box (10) is installed at the bottom of the connecting bracket (9); Rotating rod (12) is rotatably disposed inside bottom fixed box (10). The bottom of bottom fixed box (10) is fixedly connected to fixed support plate (18). The bottom of fixed support plate (18) is rotatably disposed to mounting base plate (11). The bottom end of rotating rod (12) is fixedly connected to mounting base plate (11). A first non-magnetic rod (29) is installed at equal intervals at the bottom of the mounting chassis (11). A permanent magnet rod (28) is provided at the bottom end of the first non-magnetic rod (29), and a second non-magnetic rod (30) is provided at the bottom end of the permanent magnet rod (28). The second cylinder (19) is symmetrically mounted on the top of the fixed support plate (18) by bolts. The output end of the second cylinder (19) is fixedly connected to the bottom support plate (21). Multiple bottom guide sliders (22) are fixedly connected at equal intervals at the bottom of the bottom support plate (21). An annular limiting slide rail (23) is slidably arranged on the inner side of the multiple bottom guide sliders (22). A bottom rotating ring (24) is fixedly connected to the bottom of the annular limiting slide rail (23). The bottom guide sliders (22) and the bottom rotating ring (24) are slidably connected. The first scraper ring (25) is fixed to the inner side of the bottom rotating ring (24). Multiple connecting blocks (26) are fixed at equal intervals to the inner side of the first scraper ring (25). The second scraper ring (27) is fixed at equal intervals to the inner side of the connecting blocks (26). The connecting blocks (26) and the second scraper ring (27) are both in cooperation with the permanent magnet rod (28), the first non-magnetic rod (29), and the second non-magnetic rod (30).

2. The daily-use porcelain clay whitening and iron removal machine according to claim 1, characterized in that: The bottom fixing box (10) is slidably provided with a sliding rack (14), and a gear (13) is fixedly connected to the outside of the rotating rod (12). The sliding rack (14) is meshed with the gear (13). The bottom fixing box (10) is rotatably provided with a reciprocating screw (17), and a movable slider (15) is installed on the outside of the reciprocating screw (17). The movable slider (15) is slidably connected to the bottom fixing box (10), and one side of the movable slider (15) is fixedly connected to the sliding rack (14).

3. The daily-use porcelain clay whitening and iron removal machine according to claim 2, characterized in that: A second servo motor (16) is installed on one side of the bottom fixing box (10), and the output end of the second servo motor (16) is fixedly connected to the reciprocating lead screw (17).

4. The daily-use porcelain clay whitening and iron removal machine according to claim 1, characterized in that: The top of the bottom support plate (21) is symmetrically fixed with four limiting rods (20), and the limiting rods (20) are slidably connected to the fixed support plate (18).

5. The daily-use porcelain clay whitening and iron removal machine according to claim 1, characterized in that: The top of the connecting bracket (9) is symmetrically fixed with four limiting slide rods (8), and the limiting slide rods (8) are slidably connected to the support frame (1).

6. The daily-use porcelain clay whitening and iron removal machine according to claim 1, characterized in that: The inner side of the support frame (1) is provided with a fixed bracket (2), and the top of the fixed bracket (2) is rotatably provided with a top rotating disk (3). The top of the top rotating disk (3) is provided with a porcelain clay storage box (4), and the top of the top rotating disk (3) is provided with an iron material storage box (5). The bottom of the fixed bracket (2) is bolted with a first servo motor (6), and the output end of the first servo motor (6) is fixedly connected to the top rotating disk (3).

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