A plate soaking device for plate processing

Abstract

The utility model provides a plate processing is with board soaking device, including base, the quantity of base is two, and the fixed setting of two base between has the support, both sides in support inside all are fixedly seted with guide rail, and the sliding frame is set with the sliding of guide rail and base, and the inside of sliding frame is slidingly set with the clamping plate table, and the downside of clamping plate table is slidingly set with the lifting seat, and both sides bottom end of clamping plate table all are fixedly seted with the clamping plate no.

Description

Technical Field

[0001] This utility model belongs to the field of sheet metal processing technology, and specifically relates to a sheet metal soaking device for sheet metal processing. Background Technology

[0002] Sheet processing refers to the process of processing various sheet materials into parts or products of required shape, size and performance through mechanical, thermal or other methods. In the process of sheet processing, the sheet needs to be soaked. Sheet soaking device is a special equipment that completely immerses the whole sheet or a sheet of a specific size in a treatment liquid pool to achieve large-area and uniform treatment of the sheet.

[0003] Existing sheet metal soaking devices are selected based on the chemical properties of the treatment solution (acid, alkali, organic solvent), such as PP (polypropylene), PVC, stainless steel (304 / 316L), and fiberglass. These devices utilize overhead cranes / gantry cranes equipped with lifting devices or suction cups for vertically lifting and moving the sheets into and out of the soaking tank, thus achieving the soaking operation for subsequent processing. However, in actual use, because lifting devices or suction cups are used to move the sheets, multiple sheets need to be stacked together using straps or other tools. This stacking makes it difficult for the surfaces of the sheets to fully contact the soaking solution, creating soaking dead zones. Consequently, a longer soaking time is required to ensure the soaking solution fully penetrates the sheet, affecting processing efficiency. Utility Model Content

[0004] In view of this, this utility model addresses the shortcomings of the prior art by providing a board soaking device for board processing. This device can simultaneously and stably clamp multiple boards while maintaining a certain distance between them. This design ensures that the soaking liquid can quickly and evenly contact all surfaces of each board, including the sides and edges, effectively avoiding soaking dead corners caused by tight stacking. This allows each board to be quickly and fully soaked in the soaking liquid, ensuring efficient board processing.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a board soaking device for board processing, including a base, the number of bases being two, a bracket being fixedly arranged between the two bases, guide rails being fixedly arranged on both sides inside the bracket, a sliding frame being slidably arranged between the guide rails and the base, a clamping platform being slidably arranged inside the sliding frame, a lifting seat being slidably arranged on the lower side of the clamping platform, a clamping plate one being fixedly arranged on both bottom ends of the clamping platform, and a clamping plate two being fixedly arranged on both bottom ends of the lifting seat, with the clamping plate one corresponding to the vertically adjacent clamping plate two one-to-one.

[0006] As a further improvement of this utility model, two sliding rods are fixedly installed inside both sides of the clamping platform, symmetrically distributed around the vertical center of the sliding frame. An adjustment platform is slidably installed between two adjacent sliding rods. Adjustment blocks are fixedly installed on both sides of the two adjustment platforms. Slide rails are fixedly installed on both sides of the lifting seat. Two sliders are slidably installed on each slide rail, symmetrically distributed around the vertical center of the sliding frame. A connecting rod is rotatably installed on the outer side of each slider. The end of the connecting rod away from the slider is rotatably connected to the adjacent adjustment block. The middle parts of two adjacent connecting rods are rotatably connected. Hydraulic push rods are fixedly installed inside both sides of the clamping platform. The telescopic ends of the hydraulic push rods are connected and fixed to the adjacent adjustment platforms. A hydraulic pump is installed in the middle of the clamping platform. Both hydraulic push rods are connected to the hydraulic pump.

[0007] As a further improvement of this utility model, a guide seat is fixedly installed on the upper surface of the bracket, and an adjusting screw is rotatably installed in the middle of the guide seat. A connecting block is fixedly installed on the upper surface of the sliding frame, and the connecting block is threadedly connected to the adjusting screw. A servo motor is installed on the outer side of the guide seat, and the output shaft of the servo motor is fixed to the adjusting screw through a coupling. A sliding cylinder is fixedly installed at the top inside the sliding frame, and a sliding column is slidably installed on the lower side inside the sliding cylinder. A clamping platform is fixedly installed at the bottom end of the sliding column. An electric push rod is fixedly installed at the top inside the sliding cylinder, and the telescopic end of the electric push rod is connected and fixed to the sliding column.

[0008] As a further improvement of this utility model, two fixing plates are fixedly installed on the outer side of each base, which are symmetrically distributed around the vertical center of the support. The fixing plates are provided with mounting holes. A support frame is fixedly installed between the two bases. A soaking tank is fixedly installed on the upper surface of the support frame. A solenoid valve is installed at the drain outlet in the middle of the soaking tank.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: Firstly, the clamping action is completed by a hydraulic pump controlling a hydraulic push rod, which is powerful and stable. The power is transmitted through a scissor brace structure composed of an adjusting block, connecting rod, and slider. This structure can maintain very high stability during the extension and retraction process, so that the clamping and lifting actions are smooth and uniform, effectively preventing the plate from shaking or tilting during the movement.

[0010] Secondly, through the synergistic effect of clamping plate one and clamping plate two, multiple boards can be stably clamped at the same time, and a certain distance can be maintained between the boards. This design ensures that the soaking liquid can evenly contact all surfaces of each board, including the sides and edges, effectively avoiding "soaking dead corners" caused by tight stacking.

[0011] Thirdly, the lifting seat and sliding frame driven by servo motors and electric push rods can precisely control the synchronous immersion and removal of the clamped boards into the soaking tank. This batch and integrated operation method greatly shortens the average processing time of a single board compared to manual processing, making it particularly suitable for mass production and significantly improving overall work efficiency. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal cross-sectional structure of this utility model; Figure 3 This is an enlarged structural diagram of point A in this utility model; Figure 4 This is a schematic diagram of the planar structure of this utility model.

[0014] In the diagram: 101, base; 102, fixing plate; 103, bracket; 104, guide rail; 105, sliding frame; 106, clamping platform; 107, lifting seat; 108, clamping plate one; 109, clamping plate two; 201, guide seat; 202, adjusting screw; 203, servo motor; 204, connecting block; 205, slide cylinder; 206, slide column; 207, electric push rod; 301, slide rail; 302, slider; 303, slide rod; 304, adjusting platform; 305, adjusting block; 306, connecting rod; 307, hydraulic pump; 308, hydraulic push rod; 401, support frame; 402, soaking tank; 403, solenoid valve. Detailed Implementation

[0015] To better understand this utility model, the following embodiments further illustrate its content, but the scope of protection of this utility model is not limited to the embodiments described below. Numerous specific details are set forth in the following description to provide a more thorough understanding of this utility model. However, it will be apparent to those skilled in the art that this utility model can be practiced without one or more of these details.

[0016] like Figure 2 , 4As shown, the system includes two bases 101. A bracket 103 is fixedly installed between the two bases 101. Guide rails 104 are fixedly installed on both sides inside the bracket 103. A sliding frame 105 is slidably installed between the guide rails 104 and the bases 101. A clamping platform 106 is slidably installed inside the sliding frame 105. A lifting seat 107 is slidably installed on the lower side of the clamping platform 106. A clamping plate 108 is fixedly installed on both bottom sides of the clamping platform 106. A clamping plate 109 is fixedly installed on both bottom sides of the lifting seat 107. The clamping plate 108 and the vertically adjacent clamping plate 109 correspond one-to-one. A support frame 401 is fixedly installed between the two bases 101. A soaking tank 402 is fixedly installed on the upper surface of the support frame 401. A solenoid valve 403 is installed at the drain outlet in the middle of the soaking tank 402.

[0017] like Figure 3 , 4 As shown, two sliding rods 303 are fixedly installed inside both sides of the clamping platform 106, symmetrically distributed around the vertical center of the sliding frame 105. An adjusting platform 304 is slidably installed between two adjacent sliding rods 303. Adjusting blocks 305 are fixedly installed on both sides of the two adjusting platforms 304. Slide rails 301 are fixedly installed on both sides of the lifting seat 107. Two sliders 302 are slidably installed on each slide rail 301, symmetrically distributed around the vertical center of the sliding frame 105. A connecting rod 306 is rotatably installed on the outer side of each slider 302. The end of the connecting rod 306 away from the slider 302 is rotatably connected to the adjacent adjusting block 305. The middle parts of two adjacent connecting rods 306 are rotatably connected. Hydraulic push rods 308 are fixedly installed inside both sides of the clamping platform 106. The telescopic ends of the hydraulic push rods 308 are connected and fixed to the adjacent adjusting platforms 304. A hydraulic pump 307 is installed in the middle of the clamping platform 106. Both hydraulic push rods 308 are connected to the hydraulic pump 307.

[0018] like Figure 2 , 4 As shown, a guide seat 201 is fixedly installed on the upper surface of the bracket 103, and an adjusting screw 202 is rotatably installed in the middle of the guide seat 201. A connecting block 204 is fixedly installed on the upper surface of the sliding frame 105. The connecting block 204 is threadedly connected to the adjusting screw 202. A servo motor 203 is installed on the outer side of the guide seat 201. The output shaft of the servo motor 203 is fixed to the adjusting screw 202 through a coupling.

[0019] like Figure 2 , 4 As shown, a sliding cylinder 205 is fixedly installed at the top of the sliding frame 105, a sliding column 206 is slidably installed on the lower side of the sliding cylinder 205, and a clamping platform 106 is fixedly installed at the bottom of the sliding column 206; an electric push rod 207 is fixedly installed at the top of the sliding cylinder 205, and the telescopic end of the electric push rod 207 is connected and fixed to the sliding column 206.

[0020] According to another embodiment of the present invention, such as Figure 1 , 2 As shown, each base 101 has two fixing plates 102 fixedly installed on its outer side, which are symmetrically distributed around the vertical center of the bracket 103. Each fixing plate 102 has a mounting hole.

[0021] In use, the soaking solution is poured into the soaking tank 402. Then, the boards to be soaked are stacked between two clamping plates 108, with spacers placed between adjacent boards to create gaps. Multiple boards can be placed between the clamping plates 108. The hydraulic pump 307 is then activated, causing the two hydraulic push rods 308 to extend or retract synchronously. This causes the adjusting platforms 304 on both sides to move towards each other synchronously. During the movement of the adjusting platforms 304, the adjusting block 305 rotates with the connecting rod 306, the connecting rod 306 rotates with the slider 302, and the middle sections of adjacent connecting rods 306 rotate. Furthermore, during the synchronous approach of the two adjusting platforms 304, the scissor structure formed by the connecting rod 306 drives the sliders 302 on both sides to approach synchronously, thereby causing the slide rail 301 where the slider 302 is located to move downward, and causing the lifting seat 107 where the slide rail 301 is located to move downward, so that the lifting seat 107 drives the clamping plate 109 installed on it to move downward, so that the clamping plate 109 moves downward and approaches the clamping plate 108 simultaneously, realizing the rapid and stable clamping and fixing of multiple plates; the scissor bracing structure formed by the adjusting block 305, connecting rod 306 and slider 302 driven by the hydraulic pump 307 realizes the stable clamping of clamping plate 108 and clamping plate 109, preventing the plates from falling when moving the plates; Then, the servo motor 203 and the electric push rod 207 are controlled to operate, so that the telescopic end of the electric push rod 207 drives the slide cylinder 205 to slide between the slide column 206, thereby causing the slide column 206 to rise or fall, causing the clamping platform 106 to rise or fall, and causing the multiple clamped plates to rise or fall synchronously. The output shaft of the servo motor 203 drives the adjusting screw 202 connected to it to rotate, and then, by adjusting the thread relationship between the adjusting screw 202 and the connecting block 204, the sliding frame 105 is driven to slide between the guide rail 104 and the base 101, thereby causing the sliding frame 105 to move the multiple clamped plates horizontally, and then causing the multiple clamped plates to be immersed in the soaking tank 402, realizing the synchronous soaking of multiple plates and the synchronous processing of multiple plates. After the soaking process, the servo motor 203 and the electric push rod 207 are controlled to remove the multiple boards from the soaking tank 402 after soaking, so as to facilitate subsequent processing.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A plate soaking device for plate processing, comprising a base (101), the number of the base (101) is two, characterized in that: A bracket (103) is fixedly installed between the two bases (101). Guide rails (104) are fixedly installed on both sides inside the bracket (103). A sliding frame (105) is slidably installed between the guide rails (104) and the bases (101). A clamping platform (106) is slidably installed inside the sliding frame (105). A lifting seat (107) is slidably installed on the lower side of the clamping platform (106). A clamping plate one (108) is fixedly installed on both sides of the bottom end of the clamping platform (106). A clamping plate two (109) is fixedly installed on both sides of the bottom end of the lifting seat (107). The clamping plate one (108) corresponds one-to-one with the vertically adjacent clamping plate two (109).

2. The plate soaking apparatus for plate processing according to claim 1, characterized by: The clamping platform (106) has two slide rods (303) fixedly installed on both sides of the interior, symmetrically distributed around the vertical center of the sliding frame (105). An adjustment platform (304) is slidably installed between two adjacent slide rods (303). An adjustment block (305) is fixedly installed on both sides of the two adjustment platforms (304). A slide rail (301) is fixedly installed on both sides of the lifting seat (107). Each slide rail (301) has two sliders (302) slidably installed around the vertical center of the sliding frame (105). A connecting rod (306) is rotatably installed on the outer side of each slider (302). The end of the connecting rod (306) away from the slider (302) is rotatably connected to the adjacent adjustment block (305). The middle parts of two adjacent connecting rods (306) are rotatably connected.

3. The plate soaking apparatus for plate processing according to claim 2, characterized by: Hydraulic push rods (308) are fixedly installed inside both sides of the clamping platform (106), and the telescopic ends of the hydraulic push rods (308) are respectively connected and fixed to the adjacent adjustment platform (304).

4. The plate soaking apparatus for plate processing according to claim 3, characterized by: A hydraulic pump (307) is installed in the middle of the clamping platform (106), and two hydraulic push rods (308) are connected to the hydraulic pump (307).

5. The sheet metal soaking device for sheet metal processing as described in claim 1, characterized in that: A guide seat (201) is fixedly installed on the upper surface of the bracket (103). An adjusting screw (202) is rotatably installed in the middle of the guide seat (201). A connecting block (204) is fixedly installed on the upper surface of the sliding frame (105). The connecting block (204) is threadedly connected to the adjusting screw (202). A servo motor (203) is installed on the outer side of the guide seat (201). The output shaft of the servo motor (203) is fixed to the adjusting screw (202) through a coupling.

6. The sheet metal soaking apparatus for sheet metal processing as described in claim 1, characterized in that: The sliding frame (105) has a sliding cylinder (205) fixedly installed at the top inside, a sliding column (206) slidably installed on the lower inside of the sliding cylinder (205), and a clamping platform (106) fixedly installed at the bottom of the sliding column (206).

7. The sheet metal soaking apparatus for sheet metal processing as described in claim 6, characterized in that: An electric push rod (207) is fixedly installed at the top of the inner side of the slide cylinder (205), and the telescopic end of the electric push rod (207) is connected and fixed to the slide column (206).

8. The sheet metal soaking apparatus for sheet metal processing as described in claim 1, characterized in that: A support frame (401) is fixedly installed between the two bases (101). A soaking tank (402) is fixedly installed on the upper surface of the support frame (401). A solenoid valve (403) is installed at the drain outlet in the middle of the soaking tank (402).

9. The sheet metal soaking apparatus for sheet metal processing as described in claim 1, characterized in that: Two fixing plates (102) are fixedly installed on the outside of each base (101) and are symmetrically distributed around the vertical center of the bracket (103). The fixing plates (102) are provided with mounting holes.

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