Corn steam flaking and cooling and screening device
Patent Information
- Application Number
- CN202521757119.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-08-19
AI Technical Summary
[0003]在玉米蒸汽压片加工过程中,还需要对玉米蒸汽压片进行冷却筛分,现有的冷却筛分装置通常在使用过程中,其振动筛震动的方向不便于进行调整,在后续对不同大小的玉米蒸汽压片进行筛分时,容易出现筛分速度慢的情况,而且目前的冷却筛分装置结构较为复杂,不便于进行维护,针对现有技术的不足,本实用新型提供了一种玉米蒸汽压片冷却筛分装置,以解决上述问题
该玉米蒸汽压片冷却筛分装置,整体结构紧凑,易于安装和维护,通过设计的风机座和风机主体提供冷却气流,配合承载座和多组筛分筒的设计,方便实现对玉米蒸汽压片进行上料和筛分,控制筛分后的粒径,通过设计的震动机构来带动承载座和多组筛分筒震动筛分,震动机构中卡接座和定位板采用卡接方式,便于进行调节,因此方便调整电机主体和偏心轮的方向,从而控制震动方向,实现对不同大小的玉米蒸汽压片提供最适合的震动效果,提升筛分速度。
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Figure CN224749461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing equipment technology, specifically to a corn steam pressing, cooling, and screening device. Background Technology
[0002] Steam flaking is a processing technique for corn that uses wet heat to improve its biological value and utilization rate. In the process of steam flaking corn, the corn is modulated and steam-treated to achieve a certain moisture content, and the corn starch is gelatinized by wet heat treatment at a certain temperature.
[0003] In the process of corn steam pressing, the corn steam pressed flakes also need to be cooled and screened. Existing cooling and screening devices usually have a vibrating screen whose vibration direction is not easy to adjust during use. When screening corn steam pressed flakes of different sizes, the screening speed is prone to be slow. Moreover, the current cooling and screening devices have a relatively complex structure and are not easy to maintain. In view of the shortcomings of the existing technology, this utility model provides a corn steam pressed flake cooling and screening device to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a corn steam-pressed flake cooling and screening device. This device features a compact overall structure, is easy to install and maintain, and provides cooling airflow through a designed fan base and fan body. Combined with a support base and multiple screening cylinders, it facilitates the feeding and screening of corn steam-pressed flakes, controlling the particle size after screening. A designed vibration mechanism drives the support base and multiple screening cylinders to vibrate and screen. The vibration mechanism uses a snap-fit connection between the locking seat and the positioning plate, facilitating adjustment and allowing for easy adjustment of the direction of the motor body and eccentric wheel, thereby controlling the vibration direction and providing the most suitable vibration effect for corn steam-pressed flakes of different sizes, thus improving the screening speed.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a corn steam pressing, cooling and screening device, including a supporting and fixing base, on which a fan base is fixedly connected, and a fan body is provided inside the fan base; The top of the support base is fixedly connected to multiple sets of bearing springs, and a bearing seat is fixedly connected to each bearing spring. A screening cylinder is fixedly connected to the top of the bearing seat, and the multiple sets of screening cylinders are interlocked. The side of the support is provided with a vibration mechanism. The vibration mechanism includes a snap-fit seat fixedly connected to the side of the support. A positioning plate is movably snapped onto the side of the snap-fit seat. A motor body is provided on the positioning plate. An eccentric wheel is provided at the output end of the motor body.
[0006] Preferably, the side of the card holder is provided with a card slot, and a carding post is fixedly connected to the positioning plate, the carding post being movably engaged in the card slot.
[0007] Preferably, the snap-fit base is threadedly connected to a lead screw, and a clamping block for clamping and positioning the snap-fit post is rotatably connected to the lead screw.
[0008] Preferably, the clamping block is provided with a rubber block, and the lead screw is provided with a rotating handle.
[0009] Preferably, the screening cylinder is equipped with a filter screen and a discharge pipe, and the discharge pipe is equipped with a control valve.
[0010] Preferably, the fan base has a slot for air intake of the fan body.
[0011] This utility model discloses a corn steam pressing, cooling, and screening device, which has the following beneficial effects: This corn steam-pressed flaking cooling and screening device features a compact overall structure, making it easy to install and maintain. The designed fan base and fan body provide cooling airflow, while the support base and multiple screening cylinders facilitate feeding and screening of the corn steam-pressed flaking, controlling the particle size after screening. A designed vibration mechanism drives the support base and multiple screening cylinders to vibrate and screen. The vibration mechanism uses a snap-fit connection between the locking seat and positioning plate, allowing for easy adjustment. This facilitates adjusting the direction of the motor body and eccentric wheel, thereby controlling the vibration direction and providing the most suitable vibration effect for corn steam-pressed flaking of different sizes, thus improving the screening speed. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the screening cylinder of this utility model; Figure 3 This is a schematic diagram of the main body of the fan of this utility model; Figure 4 This is a disassembly diagram of the positioning plate of this utility model; Figure 5 This is a cross-sectional view of the card holder of this utility model.
[0014] In the diagram: 1. Support base; 2. Fan base; 201. Fan body; 202. Groove; 3. Bearing spring; 4. Bearing seat; 5. Screening cylinder; 501. Filter screen; 502. Discharge pipe; 6. Clip seat; 601. Clip groove; 602. Lead screw; 603. Clamping block; 604. Rubber block; 605. Rotating handle; 7. Positioning plate; 701. Clip post; 8. Motor body; 801. Eccentric wheel. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0016] This application provides a corn steam-pressed flake cooling and screening device, which solves the problems of existing cooling and screening devices, such as the difficulty in adjusting the vibration direction of the vibrating screen during use, the slow screening speed when screening corn steam-pressed flakes of different sizes, and the complex structure of current cooling and screening devices, which are not easy to maintain.
[0017] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0018] This utility model discloses a corn steam-pressed flaking, cooling, and screening device, according to the attached... Figure 1-5 As shown, it includes a support and fixing base 1, on which a fan base 2 is fixedly connected, and a fan body 201 is provided inside the fan base 2; Multiple sets of bearing springs 3 are fixedly connected to the top of the support base 1. Bearing seats 4 are fixedly connected to the bearing springs 3. Screening cylinders 5 are fixedly connected to the top of the bearing seats 4. The multiple sets of screening cylinders 5 are interlocked. The side of the bearing seat 4 is provided with a vibration mechanism, which includes a snap-fit seat 6 fixedly connected to the side of the bearing seat 4. A positioning plate 7 is movably snapped onto the side of the snap-fit seat 6. A motor body 8 is provided on the positioning plate 7. An eccentric wheel 801 is provided at the output end of the motor body 8.
[0019] Furthermore, the side of the snap-fit base 6 is provided with a snap-fit groove 601, and a snap-fit post 701 is fixedly connected to the positioning plate 7. The snap-fit post 701 is movably snapped into the snap-fit groove 601. The snap-fit method of the snap-fit post 701 and the snap-fit groove 601 makes it convenient to snap-fit the snap-fit base 6 and the positioning plate 7.
[0020] Furthermore, a lead screw 602 is threaded onto the snap-fit base 6, and a clamping block 603 for clamping and positioning the snap-fit post 701 is rotatably connected to the lead screw 602. The lead screw 602 facilitates pushing the clamping block 603, thus enabling the clamping block 603 to easily clamp and position the snap-fit post 701, making the snap-fit post 701 and the positioning plate 7 stable and limited after adjustment on the snap-fit base 6.
[0021] The clamping block 603 is provided with a rubber block 604, and the lead screw 602 is provided with a rotating handle 605. The rubber block 604 enhances the clamping effect of the clamping block 603 on the locking post 701, and the rotating handle 605 facilitates the rotation of the lead screw 602.
[0022] The screening cylinder 5 is equipped with a filter screen 501 and a discharge pipe 502. The discharge pipe 502 is equipped with a control valve. The filter screen 501 and the discharge pipe 502 facilitate the screening of steam-pressed corn flakes.
[0023] The fan base 2 has a slot 202 for air intake of the fan body 201, and the slot 202 facilitates air intake of the fan body 201.
[0024] This corn steam pressing cooling and screening device can conveniently cool and screen corn steam pressing. During operation, multiple sets of filter screens 501 with different mesh sizes are spliced together and then clipped onto the top of the support seat 4. Under the action of the blower body 201, airflow is delivered to the upper middle position, causing the corn steam-pressed flakes to be turbulent and cooled. At the same time, the bearing seat 4 and multiple sets of screening cylinders 5 are vibrated by the vibration mechanism, thereby realizing the screening of corn steam-pressed flakes. When the vibration mechanism is working, it is driven by the motor body 8. The motor body 8 drives the eccentric wheel 801 to rotate, thereby generating vibration. This causes the positioning plate 7, the snap-fit seat 6 and the bearing seat 4 to vibrate. The bearing seat 4 drives the bearing spring 3 to continuously deform and bounce, thereby realizing the vibration screening action of multiple sets of screening cylinders 5.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A corn steam pressing, cooling, and screening device, comprising a supporting and fixing base (1), characterized in that: A fan base (2) is fixedly connected to the support base (1), and a fan body (201) is provided inside the fan base (2). The top of the support base (1) is fixedly connected to multiple sets of bearing springs (3), and a bearing seat (4) is fixedly connected to the bearing spring (3). A screening cylinder (5) is fixedly connected to the top of the bearing seat (4), and the multiple sets of screening cylinders (5) are interlocked. The side of the bearing seat (4) is provided with a vibration mechanism. The vibration mechanism includes a snap-fit seat (6) fixedly connected to the side of the bearing seat (4). The side of the snap-fit seat (6) is movably snapped with a positioning plate (7). The positioning plate (7) is provided with a motor body (8). The output end of the motor body (8) is provided with an eccentric wheel (801).
2. The corn steam pressing, cooling, and screening device according to claim 1, characterized in that: The side of the card holder (6) is provided with a card slot (601), and a card post (701) is fixedly connected to the positioning plate (7). The card post (701) is movably engaged in the card slot (601).
3. The corn steam pressing, cooling, and screening device according to claim 2, characterized in that: The locking seat (6) is threaded with a lead screw (602), and the lead screw (602) is rotatably connected with a clamping block (603) for clamping and positioning the locking post (701).
4. The corn steam pressing, cooling, and screening device according to claim 3, characterized in that: The clamping block (603) is provided with a rubber block (604), and the lead screw (602) is provided with a rotating handle (605).
5. The corn steam pressing, cooling, and screening device according to claim 1, characterized in that: The screening cylinder (5) is equipped with a filter screen (501) and a discharge pipe (502), and the discharge pipe (502) is equipped with a control valve.
6. The corn steam pressing, cooling, and screening device according to claim 1, characterized in that: The fan base (2) is provided with a slot (202) for the fan body (201) to receive air.