A patch adhesive amount detection device

Abstract

The utility model relates to optical communication technical field especially, and it is a kind of patch adhesive amount detection device;Including work bench, X axis moving mechanism, Y axis moving mechanism, Z axis moving mechanism, visual mechanism and blanking mechanism;Work bench is provided with first support and second support, and first support and second support are limited with detection site between to be used for placing product to be measured;X axis moving mechanism is installed on first support, one end of Y axis moving mechanism is connected with X axis moving mechanism, and other end is slidably connected with second support, and Z axis moving mechanism is set on Y axis moving mechanism;Visual mechanism and blanking mechanism are all set on Z axis moving mechanism;The scheme is through the cooperation of X axis moving mechanism, Y axis moving mechanism and Z axis moving mechanism, drives visual mechanism and blanking mechanism to complete detection position adjustment, adhesive amount detection and defective product blanking operation, does not need a large number of manual participation, effectively improves the automation level of detection, and reduces artificial cost.

Description

Technical Field

[0001] This utility model relates to the field of optical communication technology, and in particular to a device for detecting the amount of adhesive used in patch assembly. Background Technology

[0002] In the manufacturing process of optical communication products, silver paste is often used to fix the film. After the silver paste has cured, whether the amount of paste meets the process requirements and whether there are defects such as scratches in the fixed area have a crucial impact on the performance of optical communication products, such as the stability and reliability of signal transmission. Traditional inspection methods mainly rely on manual visual inspection, which has obvious limitations: on the one hand, manual inspection is inefficient and difficult to keep up with the pace of large-scale production of optical communication products; on the other hand, the accuracy of manual inspection is easily affected by subjective factors such as the experience and fatigue of the inspectors, which may lead to misjudgment or omission, allowing unqualified products to enter subsequent production stages, seriously affecting the overall quality of optical communication products and the stability of the production process.

[0003] Therefore, designing a device for detecting the amount of adhesive used in patch assembly is of great importance to those skilled in the art. Utility Model Content

[0004] This utility model provides a device for detecting the amount of adhesive used in patch manufacturing, which can improve the efficiency and accuracy of patch adhesive quantity detection, thereby solving the problems of low efficiency, easy misjudgment, and missed detection in existing manual visual inspection.

[0005] This utility model discloses a device for detecting the amount of adhesive used in patch assembly, the solution of which includes: The workbench is provided with a first support and a second support, and a detection position is defined between the first support and the second support for placing the product to be tested. The X-axis moving mechanism is mounted on the first bracket; The Y-axis moving mechanism has one end connected to the X-axis moving mechanism and the other end slidably connected to the second bracket. The Z-axis moving mechanism is mounted on the Y-axis moving mechanism; A vision mechanism, which is mounted on the Z-axis movement mechanism, is used for detecting the amount of adhesive applied to the patch. The unloading mechanism is mounted on the Z-axis moving mechanism for unloading defective products.

[0006] Optionally, the feeding mechanism includes a first connecting part, a second connecting part, and a suction nozzle. The first connecting part is connected to the Z-axis moving mechanism, the second connecting part is connected to the first connecting part and can rotate relative to the first connecting part, and the suction nozzle is disposed on the second connecting part.

[0007] Optionally, the X-axis moving mechanism includes a first slide rail and a first slider. The first slider is disposed on the first slide rail and connected to the Y-axis moving mechanism to drive the Y-axis moving mechanism to slide along the first slide rail.

[0008] Optionally, the Y-axis moving mechanism includes a second slide rail and a second slider. One end of the second slide rail is connected to the first slider, and the other end of the second slide rail is slidably connected to the second bracket. The second slider is disposed on the second slide rail and connected to the Z-axis moving mechanism to drive the Z-axis moving mechanism to slide along the second slide rail.

[0009] Optionally, the Z-axis moving mechanism includes a third slide rail, a third slider, and a mounting part. The mounting part is used to mount the vision mechanism and the unloading mechanism. The third slide rail is connected to the second slider. The third slider is disposed on the third slide rail and connected to the mounting part to drive the vision mechanism and the unloading mechanism to move up and down.

[0010] Optionally, the second bracket is provided with a fourth slide rail and a fourth slider. The fourth slider is disposed on the fourth slide rail and connected to the other end of the second slide rail to drive the second slide rail to move along the first slide rail.

[0011] Optionally, it also includes a main controller, which is connected to the X-axis moving mechanism, the Y-axis moving mechanism, the Z-axis moving mechanism, the vision mechanism, and the unloading mechanism respectively for overall machine control.

[0012] Optionally, it also includes a keyboard connected to the main controller for human-computer interaction.

[0013] Optionally, it also includes a mouse, which is connected to the main controller for human-computer interaction.

[0014] Optionally, the system may also include a display connected to the main controller for displaying detection information.

[0015] The beneficial effects of the patch adhesive quantity detection device provided in this embodiment are as follows: A patch adhesive quantity detection device is designed that, through the coordinated operation of the X-axis, Y-axis, and Z-axis moving mechanisms, drives the vision mechanism and the unloading mechanism to complete the detection position adjustment, adhesive quantity detection, and defective product unloading operations. This eliminates the need for extensive manual intervention, effectively improving the automation level of the detection process and reducing labor costs. Furthermore, the X-axis, Y-axis, and Z-axis moving mechanisms can achieve precise multi-dimensional position adjustments, enabling the vision mechanism to accurately align with the detection area, thereby improving the accuracy of adhesive quantity detection, reducing misjudgments, and ensuring the accuracy of the detection results. The automated detection and unloading process significantly shortens the detection time for a single product compared to traditional manual detection methods, adapting to the needs of large-scale production and significantly improving production efficiency. Based on the precise detection of the vision mechanism, the unloading mechanism can accurately identify and pick up defective products, effectively preventing defective products from flowing into subsequent production stages and ensuring the overall quality of the product. Attached Figure Description

[0016] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. In the accompanying drawings: Figure 1 This is a schematic diagram of the structure of the adhesive content detection device in this embodiment of the utility model. Figure 1 ; Figure 2 This is a schematic diagram of the vision mechanism and the feeding mechanism in the embodiments of this utility model; Figure 3 This is a schematic diagram of the X-axis moving mechanism, Y-axis moving mechanism and Z-axis moving mechanism in the embodiments of this utility model; Figure 4 This is a schematic diagram of the X-axis moving mechanism in an embodiment of this utility model; Figure 5 This is a schematic diagram of the Y-axis moving mechanism and the Z-axis moving mechanism in the embodiments of this utility model; Figure 6 This is a schematic diagram of the structure of the second bracket in an embodiment of this utility model; Figure 7 This is a schematic diagram of the structure of the adhesive content detection device in this embodiment of the utility model. Figure 2 .

[0017] The labels for the attached figures are as follows: 100. Worktable; 200. X-axis moving mechanism; 300. Y-axis moving mechanism; 400. Z-axis moving mechanism; 500. Vision mechanism; 600. Unloading mechanism; 110. First support; 120. Second support; 130. Detection position; 10. Product to be tested; 610. First connecting part; 620. Second connecting part; 630. Nozzle; 210. First slide rail; 220. First slider; 310. Second slide rail; 320. Second slider; 121. Fourth slide rail; 122. Fourth slider; 410. Third slide rail; 420. Third slider; 430. Mounting part; 20. Main controller; 30. Keyboard; 40. Mouse; 50. Monitor. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0019] like Figures 1 to 7 As shown, this utility model provides a specific embodiment of a patch adhesive quantity detection device.

[0020] A device for detecting the amount of adhesive used in patch assembly, reference Figure 1 The adhesive content detection device includes a worktable 100, an X-axis moving mechanism 200, a Y-axis moving mechanism 300, a Z-axis moving mechanism 400, a vision mechanism 500, and a feeding mechanism 600. A first support 110 and a second support 120 are provided on the worktable 100, with a detection position 130 defined between the first support 110 and the second support 120 for placing the product 10 to be tested. The X-axis moving mechanism 200 is mounted on the first support 110. One end of the Y-axis moving mechanism 300 is connected to the X-axis moving mechanism 200, and the other end is slidably connected to the second support 120. The Z-axis moving mechanism 400 is located on the Y-axis moving mechanism 300. The vision mechanism 500 and the feeding mechanism 600 are both located on the Z-axis moving mechanism 400 for adhesive content detection and unloading of defective products.

[0021] Specifically, refer to Figure 1 The workbench 100 serves as the basic load-bearing structure of the entire device, providing a platform for the installation and operation of other components. The first bracket 110 and the second bracket 120 are used to install the X-axis moving mechanism 200 and the Y-axis moving mechanism 300, respectively. The detection position 130 defined between the first bracket 110 and the second bracket 120 is used to place the product to be tested 10.

[0022] The X-axis moving mechanism 200 is mounted on the first bracket 110 and can drive the Y-axis moving mechanism 300 connected thereto to move along the X-axis direction, providing the Y-axis moving mechanism 300 with a degree of freedom of movement in the X-axis direction, thereby making it possible to adjust the position of the vision mechanism 500 and the unloading mechanism 600 in the X-axis direction.

[0023] One end of the Y-axis moving mechanism 300 is connected to the X-axis moving mechanism 200, and the other end is slidably connected to the second bracket 120. Driven by the X-axis moving mechanism 200, it can move along the Y-axis, thereby driving the Z-axis moving mechanism 400 to adjust its position in the XY plane.

[0024] The Z-axis moving mechanism 400 is mounted on the Y-axis moving mechanism 300 and can move along the Z-axis direction. It is used to drive the vision mechanism 500 and the unloading mechanism 600 to adjust their positions in the vertical direction (Z-axis direction), so that the vision mechanism 500 can accurately align with the detection area of ​​the product 10 to be tested, and the unloading mechanism 600 can accurately pick up defective products.

[0025] The vision mechanism 500 is mounted on the Z-axis moving mechanism 400. With the coordinated adjustment of the Z-axis moving mechanism 400, the Y-axis moving mechanism 300, and the X-axis moving mechanism 200, it can reach the corresponding detection position of the product to be tested 10, and perform detection operations such as image acquisition on the product's glue content to determine whether the glue content meets the requirements. The unloading mechanism 600 is also mounted on the Z-axis moving mechanism 400. After the vision mechanism 500 detects a defective product, it moves to the position of the defective product through the adjustment of each axis moving mechanism, picks up the defective product, and performs unloading processing.

[0026] In this embodiment, the coordinated operation of the X-axis moving mechanism 200, Y-axis moving mechanism 300, and Z-axis moving mechanism 400 drives the vision mechanism 500 and the unloading mechanism 600 to complete the detection position adjustment, glue quantity detection, and defective product unloading operations. This eliminates the need for extensive manual intervention, effectively improving the automation level of the inspection and reducing labor costs. Furthermore, the X-axis moving mechanism 200, Y-axis moving mechanism 300, and Z-axis moving mechanism 400 can achieve precise multi-dimensional position adjustments, enabling the vision mechanism 500 to accurately align with the detection area, thereby improving the accuracy of glue quantity detection, reducing misjudgments, and ensuring the accuracy of the detection results. Compared to traditional manual inspection methods, the automated inspection and unloading process significantly shortens the inspection time for a single product, adapting to the needs of large-scale production and significantly improving production efficiency. Based on the precise detection of the vision mechanism 500, the unloading mechanism 600 can accurately identify and pick up defective products, effectively preventing defective products from flowing into subsequent production stages and ensuring the overall quality of the product.

[0027] In one embodiment, reference Figure 1 and Figure 2The feeding mechanism 600 includes a first connecting part 610, a second connecting part 620 and a suction nozzle 630. The first connecting part 610 is connected to the Z-axis moving mechanism 400, the second connecting part 620 is connected to the first connecting part 610 and can rotate relative to the first connecting part 610, and the suction nozzle 630 is disposed on the second connecting part 620.

[0028] Specifically, refer to Figure 1 and Figure 2 The second connecting part 620 can rotate relative to the first connecting part 610, allowing the suction nozzle 630 to flexibly adjust its suction angle according to the actual placement angle and position of the defective product and the layout of the components around the detection position 130. During the suction of defective products, the precise matching of the angle of the suction nozzle 630 is the key to ensuring suction stability. Through the rotation adjustment of the second connecting part 620, the suction nozzle 630 can maintain the optimal contact angle with the surface of the defective product (such as perpendicular contact or parallel contact with the product surface), thereby ensuring uniform contact area and adsorption force between the suction nozzle 630 and the defective product. This not only avoids the problem of suction falling off due to angle deviation, but also reduces the local pressure of the suction nozzle 630 on the product surface, reducing the risk of secondary scratches or structural damage to the defective product during the suction process, and ensuring the integrity of subsequent processing of defective products.

[0029] Furthermore, compared to the traditional fixed-angle unloading mechanism 600, this design eliminates the need for complex linkages between the X-axis moving mechanism 200, Y-axis moving mechanism 300, and Z-axis moving mechanism 400 to compensate for angle deviations. The angle calibration of the suction nozzle 630 can be completed simply by controlling the rotation of the second connecting part 620. This simplified adjustment process shortens the interval between the detection of defective products by the vision mechanism 500 and the execution of the suction operation by the unloading mechanism 600, reduces the redundancy of the equipment's actions, and makes the rhythm of the entire detection-unloading process more compact, further improving the overall operating efficiency of the device, especially suitable for large-scale continuous production scenarios.

[0030] In one embodiment, reference Figure 1 , Figure 3 and Figure 4 The X-axis moving mechanism 200 includes a first slide rail 210 and a first slider 220. The first slider 220 is disposed on the first slide rail 210 and connected to the Y-axis moving mechanism 300 to drive the Y-axis moving mechanism 300 to slide along the first slide rail 210.

[0031] Specifically, refer to Figure 1 , Figure 3 and Figure 4The X-axis moving mechanism 200 adopts a cooperative structure of the first slide rail 210 and the first slider 220. The contact between the slide rail and the slider is a surface contact, which has a large support area and guiding accuracy. When the first slider 220 slides on the first slide rail 210, it can effectively limit the offset of the Y-axis moving mechanism 300 in the non-X-axis direction, ensuring that the Y-axis moving mechanism 300 moves smoothly and linearly along the first slide rail 210. This stable movement characteristic makes the position adjustment of the vision mechanism 500 and the unloading mechanism 600 in the X-axis direction more accurate, avoiding the offset of the detection area or the deviation of the unloading position caused by the X-axis movement shaking, and providing a reliable guarantee for the high-precision operation of the entire device.

[0032] In one embodiment, reference Figure 1 , Figure 3 and Figure 5 The Y-axis moving mechanism 300 includes a second slide rail 310 and a second slider 320. One end of the second slide rail 310 is connected to the first slider 220, and the other end of the second slide rail 310 is slidably connected to the second bracket 120. The second slider 320 is disposed on the second slide rail 310 and connected to the Z-axis moving mechanism 400 to drive the Z-axis moving mechanism 400 to slide along the second slide rail 310.

[0033] Specifically, refer to Figure 1 , Figure 3 , Figure 5 and Figure 6 The second support 120 is equipped with a fourth slide rail 121 and a fourth slider 122. The fourth slider 122 is mounted on the fourth slide rail 121 and connected to the other end of the second slide rail 310 to drive the second slide rail 310 to move along the first slide rail 210. The Y-axis moving mechanism 300 adopts a cooperative structure of the second slide rail 310 and the second slider 320, and the two ends of the second slide rail 310 are stably connected to the first slider 220 and the fourth slider 122, respectively. When the X-axis moving mechanism 200 drives the second slide rail 310 to slide along the X-axis, the second slider 320 can simultaneously drive the Z-axis moving mechanism 400 to slide in the Y-axis direction along the second slide rail 310, so as to achieve flexible and accurate positioning in the XY plane. This cooperative motion characteristic enables the vision mechanism 500 to fully cover the products 10 to be tested with different sizes and different placement positions on the detection position 130, ensuring that each detection area can be accurately captured and avoiding the problem of missed detection caused by positioning blind spots.

[0034] Reference in one embodiment Figure 1 , Figure 3 and Figure 5The Z-axis moving mechanism 400 includes a third slide rail 410, a third slider 420, and a mounting part 430. The mounting part 430 is used to mount the vision mechanism 500 and the unloading mechanism 600. The third slide rail 410 is connected to the second slider 320. The third slider 420 is disposed on the third slide rail 410 and connected to the mounting part 430 to drive the vision mechanism 500 and the unloading mechanism 600 to move up and down.

[0035] Specifically, refer to Figure 1 , Figure 3 and Figure 5 The Z-axis moving mechanism 400, through the cooperation of the third slide rail 410, the third slider 420, and the mounting part 430, can drive the vision mechanism 500 and the unloading mechanism 600 to move precisely in the vertical direction. Combined with the XY-axis planar positioning, it can achieve precise three-dimensional spatial alignment between the vision mechanism 500 and the detection area of ​​the product to be tested 10. This facilitates the vision mechanism 500 to adjust the optimal imaging distance according to the product thickness, ensuring the image clarity and measurement accuracy of the glue quantity detection. It also allows the unloading mechanism 600 to adjust the suction position according to the height of the defective product, avoiding collisions between the suction nozzle 630 and the product or worktable 100, thus improving the safety and reliability of the unloading operation.

[0036] In one embodiment, reference Figure 1 and Figure 7 The adhesive quantity detection device also includes a main controller 20, a keyboard 30, a mouse 40, and a display 50. The main controller 20 is connected to the X-axis moving mechanism 200, the Y-axis moving mechanism 300, the Z-axis moving mechanism 400, the vision mechanism 500, and the unloading mechanism 600 for overall machine control. The keyboard 30, the mouse 40, and the display 50 are all connected to the main controller 20 for human-machine interaction.

[0037] Specifically, refer to Figure 1 and Figure 7 The configuration of keyboard 30, mouse 40 and monitor 50 provides operators with an intuitive and convenient interaction method. Operators can input detection parameters (such as product specifications, glue volume threshold, etc.), start and stop the equipment or adjust the operating mode to the main controller 20 through keyboard 30 and mouse 40. Monitor 50 can display detection images, equipment operating status, detection result statistics and other information in real time, so that operators can intuitively grasp the working status of the equipment. This human-computer interaction design reduces the professional skill requirements of operators, makes it easy to quickly get started and improves the ease of use of the equipment.

[0038] It should be understood that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Those skilled in the art can modify the technical solutions described in the above embodiments, or make equivalent substitutions for some of the technical features; and all such modifications and substitutions should fall within the protection scope of the appended claims of this utility model.

Claims

1. A device for detecting the amount of adhesive used in patch assembly, characterized in that, include: The workbench is provided with a first support and a second support, and a detection position is defined between the first support and the second support for placing the product to be tested. The X-axis moving mechanism is mounted on the first bracket; The Y-axis moving mechanism has one end connected to the X-axis moving mechanism and the other end slidably connected to the second bracket. The Z-axis moving mechanism is mounted on the Y-axis moving mechanism; A vision mechanism, which is mounted on the Z-axis movement mechanism, is used for detecting the amount of adhesive applied to the patch. The unloading mechanism is mounted on the Z-axis moving mechanism for unloading defective products.

2. The adhesive content detection device according to claim 1, characterized in that, The feeding mechanism includes a first connecting part, a second connecting part, and a suction nozzle. The first connecting part is connected to the Z-axis moving mechanism, the second connecting part is connected to the first connecting part and can rotate relative to the first connecting part, and the suction nozzle is disposed on the second connecting part.

3. The adhesive content detection device according to claim 1, characterized in that, The X-axis moving mechanism includes a first slide rail and a first slider. The first slider is disposed on the first slide rail and connected to the Y-axis moving mechanism to drive the Y-axis moving mechanism to slide along the first slide rail.

4. The adhesive content detection device according to claim 3, characterized in that, The Y-axis moving mechanism includes a second slide rail and a second slider. One end of the second slide rail is connected to the first slider, and the other end of the second slide rail is slidably connected to the second bracket. The second slider is disposed on the second slide rail and connected to the Z-axis moving mechanism to drive the Z-axis moving mechanism to slide along the second slide rail.

5. The adhesive content detection device according to claim 4, characterized in that, The Z-axis moving mechanism includes a third slide rail, a third slider, and a mounting part. The mounting part is used to mount the vision mechanism and the unloading mechanism. The third slide rail is connected to the second slider. The third slider is disposed on the third slide rail and connected to the mounting part to drive the vision mechanism and the unloading mechanism to move up and down.

6. The adhesive content detection device according to claim 4, characterized in that, The second bracket is provided with a fourth slide rail and a fourth slider. The fourth slider is disposed on the fourth slide rail and connected to the other end of the second slide rail so as to drive the second slide rail to move along the first slide rail.

7. The adhesive content detection device according to claim 1, characterized in that, It also includes a main controller, which is connected to the X-axis moving mechanism, the Y-axis moving mechanism, the Z-axis moving mechanism, the vision mechanism, and the unloading mechanism for overall machine control.

8. The adhesive content detection device according to claim 7, characterized in that, It also includes a keyboard, which is connected to the main controller for human-computer interaction.

9. The adhesive content detection device according to claim 7, characterized in that, It also includes a mouse, which is connected to the main controller for human-computer interaction.

10. The adhesive content detection device according to claim 7, characterized in that, It also includes a display connected to the main controller for displaying detection information.

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