A multi-station sorting and tray placing all-in-one machine for prefabricated dishes
Patent Information
- Application Number
- CN202522142709.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]在实际预制菜生产场景中,现有生产设备大多仅配备一个摆盘工位,这使得设备在运行过程中,只能对单一品种的食材依次完成分拣与摆盘操作,不仅整体生产效率较低,还无法满足对多种不同食材同时进行分拣摆盘的生产需求,灵活性较差,实用性不高
工位组件设有四组放置槽,能够同时最多进行四种种类食材的分拣与摆盘操作,使用方便灵活,且定位组件能够对正在摆盘以及与其相邻位置的盛菜盘进行定位,从而避免在摆盘过程中导致盛菜盘内部食材意外掉落等现象的发生,使用稳定,同时远离分拣机械臂的盛菜盘则不会受到定位作用,方便对该位置盛菜盘的拿取和放置等操作,使用灵活方便,提高了该装置的灵活性和适应性。
Smart Images

Figure CN224749559U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pre-prepared vegetable production equipment, and in particular to a multi-station sorting and plating machine for pre-prepared vegetables. Background Technology
[0002] Pre-cooked meals are convenient foods made through pre-processing and cooking, which can be eaten after simple heating. They meet consumers' demand for efficient meals and are widely used in the food industry. In the production process of pre-cooked meals, it is necessary to sort the processed ingredients or finished products to select products that meet the specifications and quality requirements and remove unqualified products. At the same time, plating is also required to arrange the sorted pre-cooked meals neatly into containers according to the set specifications and shapes, ensuring that the product appearance is uniform, facilitating subsequent packaging, and improving the overall quality and market competitiveness of the product. Therefore, sorting and plating are important links in the production of pre-cooked meals.
[0003] In actual pre-cooked food production scenarios, most existing production equipment is only equipped with one plating station. This means that during operation, the equipment can only sort and plate a single type of ingredient in sequence. Not only is the overall production efficiency low, but it also cannot meet the production needs of sorting and plating multiple different ingredients at the same time. It has poor flexibility and low practicality. Utility Model Content
[0004] This utility model relates to a multi-station sorting and plating machine for pre-prepared dishes, which has a station component and a positioning component. The station component is equipped with four sets of placement slots, which can simultaneously sort and plate up to four types of ingredients, making it convenient and flexible to use. The positioning component can position the plates being plated and the adjacent plates, thereby preventing the food inside the plates from accidentally falling out during the plating process. It is stable to use. Meanwhile, the plates far away from the sorting robot arm are not affected by the positioning effect, making it convenient to pick up and place the plates in that position. It is flexible, convenient and highly practical.
[0005] This utility model provides a multi-station sorting and plating integrated machine for pre-prepared vegetables, specifically including: a station component and a positioning component; the station component includes a mounting base, a drive motor, a sorting robotic arm, and a station seat. The mounting base is disposed on the side of the pre-prepared vegetable conveying device, the drive motor is fixedly mounted on the bottom of the mounting base, and the sorting robotic arm is fixedly mounted on the top of the mounting base. The station seat is rotatably connected to the top of the mounting base, and the drive motor and the station seat are connected by a gear set for transmission; the positioning component includes a fixed stop block, a follower stop block, and a positioning block. The fixed stop block is fixedly mounted on the top of the station seat, and the follower stop block is inserted into the top of the station seat. The positioning block is inserted into the bottom of the station seat, and the follower stop block is inserted into the side of the positioning block.
[0006] Furthermore, the top of the workstation is provided with four sets of placement slots, and four sets of positioning components are provided. The four sets of positioning components are respectively set on the sides of the four placement slots, and a serving plate is placed on the top of the placement slots.
[0007] Furthermore, the side of the positioning block is provided with a positioning top spring, and the two ends of the positioning top spring abut against the side of the positioning block and the side of the follower block, respectively.
[0008] Furthermore, the top of the mounting base is provided with a follow-up positioning groove, and the bottom of the positioning block is provided with a positioning slide rod, which is inserted into the interior of the follow-up positioning groove.
[0009] Furthermore, the follow-up positioning groove consists of a clamping groove, a release groove, and two connecting grooves, with the two connecting grooves connecting the two sides of the clamping groove and the release groove, respectively.
[0010] Furthermore, both the clamping groove and the release groove are arc-shaped grooves, and the center of the arc of the clamping groove and the release groove is located on the rotation axis of the workstation.
[0011] This utility model provides a multi-station sorting and plating machine for pre-prepared dishes, which has the following beneficial effects: The workstation assembly has four sets of placement slots, which can simultaneously sort and plate up to four types of ingredients. It is convenient and flexible to use, and the positioning component can position the plates being plated and the adjacent plates, thereby preventing the ingredients inside the plates from accidentally falling out during the plating process. It is stable to use, while the plates far away from the sorting robot arm are not affected by the positioning effect, making it convenient to pick up and place the plates in that position. It is flexible and convenient to use, which improves the flexibility and adaptability of the device. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0013] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the present invention.
[0014] In the attached diagram: Figure 1 A schematic diagram of the structure of this utility model is shown.
[0015] Figure 2 A schematic diagram of the internal structure of this utility model is shown.
[0016] Figure 3 A schematic diagram of the disassembled positioning component of this utility model is shown.
[0017] Figure 4A schematic diagram of the following positioning groove of this utility model is shown.
[0018] Figure 5 This utility model is shown Figure 2 Enlarged structural diagram of part A in the middle.
[0019] Figure 6 This utility model is shown Figure 2 Enlarged structural diagram of part B in the middle.
[0020] List of reference numerals 1. Workstation assembly; 101. Mounting base; 1011. Clamping slot; 1012. Release slot; 1013. Connecting slot; 102. Drive motor; 103. Sorting robotic arm; 104. Workstation base; 1041. Placement slot; 2. Positioning components; 201. Fixed stop block; 202. Follower stop block; 203. Positioning block; 2031. Positioning top spring; 2032. Positioning slide rod; 3. Serving plate. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] Please refer to Figures 1 to 6 Example 1: This utility model proposes a multi-station sorting and plating integrated machine for pre-prepared vegetables, including: a station component 1 and a positioning component 2; the station component 1 includes a mounting base 101, a drive motor 102, a sorting robotic arm 103, and a station seat 104. The mounting base 101 is disposed on the side of the pre-prepared vegetable conveying device, the drive motor 102 is fixedly installed at the bottom of the mounting base 101, and the sorting robotic arm 103 is fixedly installed at the top of the mounting base 101. The station seat 104 is rotatably connected to the top of the mounting base 101, and the drive motor 102 and the station seat 104 are connected by a gear set for transmission; the positioning component 2 includes a fixed stop block 201, a follower stop block 202, and a positioning block 203. The fixed stop block 201 is fixedly installed at the top of the station seat 104, and the follower stop block 202 is inserted into the top of the station seat 104. The positioning block 203 is inserted into the bottom of the station seat 104, and the follower stop block 202 is inserted into the side of the positioning block 203.
[0023] The workstation 104 has four sets of placement slots 1041 on its top, and four sets of positioning components 2. The four sets of positioning components 2 are respectively set on the sides of the four placement slots 1041. A serving tray 3 is placed on the top of the placement slots 1041. In use, the workstation 104 can be rotated by the drive motor 102, thereby switching the position of the placement slots 1041. When the sorting robot arm 103 picks up the corresponding ingredients, the workstation 104 is rotated by the drive motor 102, so that the serving tray 3 at the corresponding position moves to the side of the sorting robot arm 103. The sorting robot arm 103 puts the ingredients into the serving tray 3 for plating. Since the workstation 104 has four sets of placement slots 1041, the above steps can be repeated to achieve the sorting and plating operation of up to four different ingredients, which is flexible and convenient to use.
[0024] The positioning block 203 has a positioning top spring 2031 on its side, and the two ends of the positioning top spring 2031 abut against the side of the positioning block 203 and the side of the follower block 202 respectively. In use, the positioning component 2 applies a flexible positioning force to the serving plate 3 through the positioning top spring 2031. This design can adapt to the clamping and positioning operation of serving plates 3 of different specifications and sizes, and will not damage the serving plate 3, and is stable in use.
[0025] The mounting base 101 has a follow-up positioning groove at its top, and the positioning block 203 has a positioning slide rod 2032 at its bottom. The positioning slide rod 2032 is inserted into the follow-up positioning groove. The follow-up positioning groove consists of a clamping groove 1011, a release groove 1012, and two connecting grooves 1013. The two connecting grooves 1013 connect the two sides of the clamping groove 1011 and the release groove 1012, respectively. Both the clamping groove 1011 and the release groove 1012 are arc-shaped grooves, and the center of the arc of the clamping groove 1011 and the release groove 1012 is located on the rotation axis of the workstation 104. In use, with the cooperation of the follow-up positioning groove and the positioning slide rod 2032, the plate 3 being plated and the adjacent plate can be positioned, thereby preventing the food inside the plate 3 from accidentally falling out during the plate-setting process. The positioning slide rods 2032 of the positioning component 2 at part 41 are all located inside the clamping groove 1011. At this time, the positioning block 203 is located away from the follower block 202, so that the positioning top spring 2031 is compressed and the follower block 202 will abut against the side of the serving tray 3. With the cooperation of the fixed block 201, the serving tray 3 is clamped and positioned. The positioning slide rods 2032 of the positioning component 2 located away from the sorting robot arm 103 are located inside the release groove 1012. At this time, the positioning block 203 is located close to the follower block 202, so that the follower block 202 is positioned away from the fixed block 201, so that the serving tray 3 at this position is not clamped and positioned, which is convenient for picking and placing. When the workstation 104 rotates, the four sets of positioning components 2 will cycle through the clamping or loosening state under the action of the connecting groove 1013, which is convenient and flexible to use.
[0026] The working principle of this embodiment is as follows: The drive motor 102 drives the workstation 104 to rotate, thereby switching the usage position of the placement slot 1041. When the sorting robot arm 103 picks up the corresponding ingredients, the drive motor 102 drives the workstation 104 to rotate, causing the corresponding serving tray 3 to move to the side of the sorting robot arm 103. The sorting robot arm 103 then places the ingredients into the serving tray 3 for plating. Since the workstation 104 has four sets of placement slots 1041, repeating the above steps can achieve sorting and plating operations for up to four different ingredients. With the cooperation of the follow-up positioning slot and the positioning slide bar 2032, the plating tray 3 being plated and its adjacent positions can be positioned, thereby preventing the ingredients inside the serving tray 3 from accidentally falling out during the plating process. The positioning slide bar 2032 of the positioning component 2 at the placement slot 1041 position being plated and its adjacent positions are all located inside the clamping slot 1011, thus... At this time, the positioning block 203 is located away from the follower block 202, so that the positioning top spring 2031 is compressed and the follower block 202 will abut against the side of the serving tray 3. Under the cooperation of the fixed block 201, the serving tray 3 is clamped and positioned. Meanwhile, the positioning slide bar 2032 of the positioning component 2, which is located away from the sorting robot arm 103, will be located inside the release groove 1012. At this time, the positioning block 203 is located close to the follower block 202, so that the follower block 202 is positioned away from the fixed block 201, so that the serving tray 3 at this position is not clamped and positioned, making it convenient to pick up and place. When the workstation 104 rotates, the four sets of positioning components 2 will cycle through the clamping or loosening state under the action of the connecting groove 1013. The positioning component 2 applies a flexible positioning force to the serving tray 3 through the positioning top spring 2031. This design can adapt to the clamping and positioning operation of serving trays 3 of different specifications and sizes without damaging the serving tray 3.
Claims
1. A multi-station sorting and plating machine for pre-prepared dishes, characterized in that, include: The workstation assembly (1) and positioning assembly (2) include a mounting base (101), a drive motor (102), a sorting robotic arm (103), and a workstation seat (104). The mounting base (101) is located on the side of the pre-prepared food conveying device. The drive motor (102) is fixedly mounted on the bottom of the mounting base (101), and the sorting robotic arm (103) is fixedly mounted on the top of the mounting base (101). The workstation seat (104) is rotatably connected to the top of the mounting base (101). The drive motor (102) and the workstation (104) are connected by a gear set; the positioning component (2) includes a fixed stop (201), a follower stop (202) and a positioning block (203). The fixed stop (201) is fixedly installed on the top of the workstation (104), and the follower stop (202) is inserted into the top of the workstation (104). The positioning block (203) is inserted into the bottom of the workstation (104), and the follower stop (202) is inserted into the side of the positioning block (203).
2. The pre-prepared food multi-station sorting and plating integrated machine according to claim 1, characterized in that, The workstation (104) has four sets of placement slots (1041) on its top, and four sets of positioning components (2) are provided. The four sets of positioning components (2) are respectively set on the sides of the four placement slots (1041), and a serving plate (3) is placed on the top of the placement slots (1041).
3. The pre-prepared food multi-station sorting and plating integrated machine according to claim 2, characterized in that, The positioning block (203) has a positioning top spring (2031) on its side, and the two ends of the positioning top spring (2031) abut against the side of the positioning block (203) and the side of the follower block (202), respectively.
4. The pre-prepared food multi-station sorting and plating integrated machine according to claim 3, characterized in that, The top of the mounting base (101) is provided with a follow-up positioning groove, and the bottom of the positioning block (203) is provided with a positioning slide rod (2032), which is inserted into the inside of the follow-up positioning groove.
5. The pre-prepared food multi-station sorting and plating integrated machine according to claim 4, characterized in that, The follow-up positioning groove consists of a clamping groove (1011), a release groove (1012) and two connecting grooves (1013), and the two connecting grooves (1013) connect the two sides of the clamping groove (1011) and the release groove (1012) respectively.
6. The pre-prepared food multi-station sorting and plating integrated machine according to claim 5, characterized in that, Both the clamping groove (1011) and the release groove (1012) are arc-shaped grooves, and the center of the arc of the clamping groove (1011) and the release groove (1012) is located on the rotation axis of the workstation (104).