A cleaning apparatus for battery production
Patent Information
- Application Number
- CN202522051864.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0004]为了克服现有技术的上述缺陷,本实用新型提供了一种用于蓄电池生产的清洗设备,以解决上述极板表面常附着较多油性物质、灰尘等杂质,这些杂质会影响涂膏工序效果的问题
[0013] 1. This utility model, by setting up a spraying mechanism and a cleaning mechanism, can comprehensively clean oily substances, dust and other impurities on the surface of the battery plates; the spraying mechanism can quickly rinse the surface of the plates and remove most of the impurities, while the cleaning rollers and bristles in the cleaning mechanism can more carefully brush the plates, effectively removing impurities from the surface of the plates, so that the lead paste can be more evenly and firmly coated on the plates, thereby improving the capacity and performance of the battery.
Smart Images

Figure CN224749615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of storage battery technology, and in particular to a cleaning device for storage battery production. Background Technology
[0002] A storage battery is a device that directly converts chemical energy into electrical energy. Designed to be rechargeable, it achieves recharging through a reversible chemical reaction. It usually refers to lead-acid batteries, which are secondary batteries. Its working principle is as follows: during charging, external electrical energy is used to regenerate the internal active materials, storing electrical energy as chemical energy; during discharging, the chemical energy is converted back into electrical energy for output. The main components of a storage battery include positive and negative plates, separators, electrolyte, casing, connecting strips, and terminals, etc. The plates need to undergo a paste coating process after casting.
[0003] However, in actual production, the surface of the produced plates often has a lot of oily substances, dust and other impurities attached to it. These impurities will affect the effect of the paste application process, making it difficult for the lead paste to be evenly and firmly applied to the plates, causing the lead paste to fall off easily. This problem will directly affect the capacity of the battery, thereby reducing the performance and service life of the battery. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, this utility model provides a cleaning device for battery production, so as to solve the problem that the surface of the electrode plate often has a lot of oily substances, dust and other impurities attached to it, which will affect the effect of the paste coating process.
[0005] This utility model provides a cleaning device for battery production, including a cleaning tank. Placement mechanisms are equidistantly arranged inside the cleaning tank for fixing battery plates. A cleaning mechanism is also provided inside the cleaning tank for cleaning the battery plates in the placement mechanisms. A spraying mechanism and a driving mechanism are provided inside the cleaning tank above the placement mechanisms. The spraying mechanism is used to clean oily substances, dust, and other impurities from the surface of the battery plates.
[0006] Preferably, the placement mechanism includes an upper limit frame and a lower limit frame. Fixed blocks are fixedly connected at equal intervals to the inner wall of the cleaning tank. A rotating shaft is rotatably connected inside the fixed blocks. An upper limit frame is fixedly connected to the lower end of the rotating shaft. A connecting rod is fixedly connected to the lower end of one side of the upper limit frame. A lower limit frame is fixedly connected to the lower end of the connecting rod. The upper limit frame and the lower limit frame are parallel to each other. The battery plates to be cleaned are inserted between the upper limit frame and the lower limit frame. The driving mechanism is used to drive the rotating shaft to rotate.
[0007] Preferably, a limiting groove is formed on one of the adjacent end faces of the upper limit frame and the lower limit frame.
[0008] Preferably, anti-slip rubber strips are fixedly connected to the inner walls of the limiting grooves located on the upper and lower limiting frames.
[0009] Preferably, the cleaning mechanism includes a rotating rod and a cleaning roller. The rotating rod is rotatably connected inside the cleaning tank. A third motor is fixedly connected to the lower end of the cleaning tank. The output shaft of the third motor is fixedly connected to the lower end of the rotating rod. A connecting frame is fixedly connected to the side wall of the rotating rod. Two sets of connecting frames are provided and located on the upper and lower sides of the rotating rod. A cleaning roller is rotatably connected to the end of each set of connecting frames away from the rotating rod. Brush bristles are fixedly connected to the side wall of the cleaning roller. A second motor is fixedly connected to the upper end of the connecting frame located on the rotating rod. The output shaft of the second motor is fixedly connected to the upper end of the cleaning roller.
[0010] Preferably, the spraying mechanism includes a mounting frame and a spray pipe. The mounting frame is fixedly connected at equal intervals to the upper end of the cleaning tank. The spray pipe is fixedly connected to the head of the mounting frame. The spray pipe is configured in an "O" shape. Spray nozzles are fixedly connected at equal intervals to the outer wall of the spray pipe. Each set of spray nozzles is away from the axis of the cleaning tank and tilted towards the battery plates to be cleaned. A water pump is fixedly connected to the upper end of one of the mounting frames. The water pump is fixedly connected to the spray pipe through a water pipe.
[0011] Preferably, the drive mechanism includes a first motor and a gear ring. The first motor is fixedly connected to the upper end of one of the mounting brackets away from the water pump. The first motor is fixedly connected to the upper end of the mounting bracket. The output shaft of the first motor extends through to the lower end of the mounting bracket. A first gear is fixedly connected to the end of the output shaft of the first motor. A gear ring meshes with the outer wall of the first gear. The outer wall of the gear ring is rotatably connected to the inner wall of the cleaning tank. Multiple second gears mesh with the inner wall of the gear ring. Each set of second gears is fixedly connected to the upper end of the rotating shaft.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model, by setting up a spraying mechanism and a cleaning mechanism, can comprehensively clean oily substances, dust and other impurities on the surface of the battery plates; the spraying mechanism can quickly rinse the surface of the plates and remove most of the impurities, while the cleaning rollers and bristles in the cleaning mechanism can more carefully brush the plates, effectively removing impurities from the surface of the plates, so that the lead paste can be more evenly and firmly coated on the plates, thereby improving the capacity and performance of the battery.
[0014] 2. This utility model can drive the placement mechanism to rotate through the driving mechanism, so that both sides of the electrode plate can be thoroughly cleaned, which effectively improves the cleaning effect and efficiency, and solves the problems of incomplete electrode plate cleaning and difficulty in lead paste application in the prior art. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall main structure of this utility model;
[0016] Figure 2 This is a top view schematic diagram of the overall planar structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the overall half-section structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the overall structure of the placement mechanism of this utility model.
[0019] Numbering on the map:
[0020] 1. Cleaning tank; 2. Placement mechanism; 21. Fixing block; 22. Rotating shaft; 23. Upper limit frame; 24. Connecting rod; 25. Lower limit frame; 26. Limiting groove; 261. Anti-slip rubber strip; 3. Drive mechanism; 31. Gear ring; 32. First motor; 33. First gear; 34. Second gear; 4. Cleaning mechanism; 41. Rotating rod; 42. Connecting frame; 43. Cleaning roller; 44. Brush bristles; 45. Second motor; 46. Third motor; 5. Spraying mechanism; 51. Mounting frame; 52. Spray pipe; 53. Spray head; 54. Water pump. Detailed Implementation
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. In this specification, "multiple" refers to two or more.
[0023] In the description of this specification, references to terms such as "embodiment," "one embodiment," and "one implementation" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or implementation is included in at least one embodiment or illustrative embodiment of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or implementation. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or implementations.
[0024] Reference Figures 1-4As shown, this utility model embodiment provides a cleaning device for battery production, including a cleaning tank 1. Placement mechanisms 2 are equidistantly arranged inside the cleaning tank 1 for fixing battery plates. A cleaning mechanism 4 is installed inside the cleaning tank 1 for cleaning the battery plates in the placement mechanisms 2. A spraying mechanism 5 and a driving mechanism 3 are installed inside the cleaning tank 1 above the placement mechanisms 2. The spraying mechanism 5 is used to clean oily substances, dust, and other impurities from the surface of the battery plates. During operation, the spraying mechanism 5 performs a preliminary rinse on the surface of the battery plates, using water flow to quickly remove impurities from the plate surface. The cleaning mechanism removes dust and most impurities from the plates, preparing them for subsequent fine cleaning. Then, the cleaning roller 43 in the cleaning mechanism 4 rotates under the drive of the second motor 45, and the bristles 44 on its surface brush the plates, further removing residual oily substances and other difficult-to-clean impurities from the plate surface, ensuring that the plate surface is thoroughly clean. At the same time, the first motor 32 in the drive mechanism 3 drives the rotating shaft 22 of the placement mechanism 2 to rotate through the meshing of the first gear 33 and the gear ring 31, so that the plates can rotate, thereby achieving comprehensive cleaning of both sides of the plates and avoiding the problem of incomplete cleaning of local areas of the plates in traditional cleaning methods.
[0025] In a further embodiment, refer to Figure 4 The placement mechanism 2 includes an upper limit frame 23 and a lower limit frame 25. Fixed blocks 21 are fixedly connected at equal intervals to the inner wall of the cleaning pool 1. A rotating shaft 22 is rotatably connected inside the fixed blocks 21. The lower end of the rotating shaft 22 is fixedly connected to the upper limit frame 23. A connecting rod 24 is fixedly connected to the lower end of one side of the upper limit frame 23. The lower end of the connecting rod 24 is fixedly connected to the lower limit frame 25. The upper limit frame 23 and the lower limit frame 25 are parallel to each other. The battery plates to be cleaned are inserted between the upper limit frame 23 and the lower limit frame 25. The driving mechanism 3 is used to drive the rotating shaft 22 to rotate. A limit groove 26 is opened on the adjacent end face of the upper limit frame 23 and the lower limit frame 25. An anti-slip rubber strip 261 is fixedly connected to the inner wall of the limit groove 26 located in the upper limit frame 23 and the lower limit frame 25.
[0026] In this embodiment, the upper limit frame 23 and the lower limit frame 25 can firmly clamp the battery plates through the limiting groove 26, ensuring that the plates are stably fixed during the cleaning process and will not be displaced or fall off due to water flow impact or mechanical vibration. At the same time, through the cooperation of the rotating shaft 22 and the second gear 34, the drive mechanism 3 can precisely control the rotation angle and speed of the upper limit frame 23 and the lower limit frame 25, so that the plates can rotate evenly during the cleaning process, thereby achieving comprehensive cleaning of both sides of the plates. This not only improves the uniformity and efficiency of cleaning, but also enhances the stability and reliability of the equipment, further improving the cleaning quality of the battery plates. By setting anti-slip rubber strips 261 in the limiting groove 26, the battery plates can be effectively prevented from sliding out of the limiting groove 26 during rotation.
[0027] In a further embodiment, refer to Figure 3 The cleaning mechanism 4 includes a rotating rod 41 and a cleaning roller 43. The rotating rod 41 is rotatably connected inside the cleaning tank 1. A third motor 46 is fixedly connected to the lower end of the cleaning tank 1. The output shaft of the third motor 46 is fixedly connected to the lower end of the rotating rod 41. A connecting frame 42 is fixedly connected to the side wall of the rotating rod 41. Two sets of connecting frames 42 are provided and located on the upper and lower sides of the rotating rod 41. The cleaning roller 43 is rotatably connected to the end of the two sets of connecting frames 42 away from the rotating rod 41. Brush bristles 44 are fixedly connected to the side wall of the cleaning roller 43. A second motor 45 is fixedly connected to the upper end of the connecting frame 42 located on the rotating rod 41. The output shaft of the second motor 45 is fixedly connected to the upper end of the cleaning roller 43.
[0028] In this embodiment, the third motor 46 drives the rotating rod 41 to rotate, which in turn drives the connecting frame 42 and the cleaning roller 43 to rotate as a whole. This allows the cleaning roller 43 to brush the battery plates in the upper limit frame 23 and the lower limit frame 25. At the same time, the second motor 45 independently drives the cleaning roller 43 to rotate, so that the bristles 44 on the cleaning roller 43 can brush the surface of the plates at a higher speed, further enhancing the cleaning effect. This effectively removes oily substances and dust and other impurities from the surface of the plates, significantly improving the cleaning quality of the battery plates and providing better surface conditions for the subsequent paste application process.
[0029] In a further embodiment, refer to Figures 2-3 The spraying mechanism 5 includes a mounting frame 51 and a spray pipe 52. The mounting frame 51 is fixedly connected at equal intervals to the upper end of the cleaning tank 1. The spray pipe 52 is fixedly connected to the head of the mounting frame 51. The spray pipe 52 is set in an "O" shape. Spray nozzles 53 are fixedly connected at equal intervals to the outer wall of the spray pipe 52. Each set of spray nozzles 53 is away from the axis of the cleaning tank 1 and tilted towards the battery plates to be cleaned. A water pump 54 is fixedly connected to the upper end of one of the mounting frames 51. The water pump 54 is fixedly connected to the spray pipe 52 through a water pipe.
[0030] In this embodiment, an external water pipe is connected to the inlet of the water pump 54, and then the water pump 54 is started, so that the water pump 54 carrying cleaning fluid can be pumped into the spray pipe 52, so that the nozzle 53 can spray water carrying cleaning fluid onto the battery plates to be cleaned, thereby cleaning the battery plates. The spray pipe 52 adopts an "O" shape design, which can achieve all-round spraying of the battery plates, ensuring that oily substances and dust and other impurities on the surface of the plates are fully washed away. At the same time, the layout of the "O" shaped spray pipe 52 is more compact, which can achieve a high-efficiency spraying effect in a limited space, improving cleaning efficiency and quality.
[0031] In a further embodiment, refer to Figures 2-3The drive mechanism 3 includes a first motor 32 and a gear ring 31. The first motor 32 is fixedly connected to the upper end of another mounting bracket 51 away from the water pump 54. The output shaft of the first motor 32 extends through to the lower end of the mounting bracket 51. A first gear 33 is fixedly connected to the output shaft end of the first motor 32. The gear ring 31 meshes with the outer wall of the first gear 33. The outer wall of the gear ring 31 is rotatably connected to the inner wall of the cleaning tank 1. Multiple second gears 34 mesh with the inner wall of the gear ring 31. Each set of second gears 34 is fixedly connected to the upper end of the rotating shaft 22.
[0032] In this embodiment, the first motor 32 drives the first gear 33 to rotate, which in turn drives the gear ring 31 that meshes with it to rotate. Since the gear ring 31 meshes with the second gear 34 on the multiple placement mechanisms 2, the multiple placement mechanisms 2 can rotate synchronously, so that the battery plates can change the cleaning surface evenly during the cleaning process, ensuring that both the front and back sides of the plates can fully contact the cleaning mechanism 4 and the spraying mechanism 5, thereby achieving a comprehensive and efficient cleaning effect.
[0033] Although the disclosure is as stated above, the scope of protection of this disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of this disclosure, and all such changes and modifications will fall within the protection scope of this utility model.
Claims
1. A cleaning device for battery production, comprising a cleaning tank (1), characterized in that, The cleaning tank (1) is provided with placement mechanisms (2) at equal intervals inside. The placement mechanisms (2) are used to fix the battery plates. The cleaning tank (1) is provided with a cleaning mechanism (4) inside. The cleaning mechanism (4) is used to clean the battery plates in the placement mechanism (2). The cleaning tank (1) located above the placement mechanism (2) is provided with a spray mechanism (5) and a drive mechanism (3). The spray mechanism (5) is used to clean oily substances, dust and other impurities on the surface of the battery plates.
2. The cleaning equipment for battery production according to claim 1, characterized in that, The placement mechanism (2) includes an upper limit frame (23) and a lower limit frame (25). Fixed blocks (21) are fixedly connected at equal intervals to the inner wall of the cleaning pool (1). A rotating shaft (22) is rotatably connected inside the fixed block (21). The lower end of the rotating shaft (22) is fixedly connected to the upper limit frame (23). A connecting rod (24) is fixedly connected to the lower end of one side of the upper limit frame (23). The lower end of the connecting rod (24) is fixedly connected to the lower limit frame (25). The upper limit frame (23) and the lower limit frame (25) are parallel to each other. The battery plates to be cleaned are inserted between the upper limit frame (23) and the lower limit frame (25). The driving mechanism (3) is used to drive the rotating shaft (22) to rotate.
3. A cleaning device for battery production according to claim 2, characterized in that, Limiting grooves (26) are provided on the adjacent end faces of the upper limit frame (23) and the lower limit frame (25).
4. A cleaning device for battery production according to claim 3, characterized in that, Anti-slip rubber strips (261) are fixedly connected to the inner walls of the limiting grooves (26) located on the upper limit frame (23) and the lower limit frame (25).
5. A cleaning device for battery production according to claim 1, characterized in that, The cleaning mechanism (4) includes a rotating rod (41) and a cleaning roller (43). The rotating rod (41) is rotatably connected inside the cleaning tank (1). A third motor (46) is fixedly connected to the lower end of the cleaning tank (1). The output shaft of the third motor (46) is fixedly connected to the lower end of the rotating rod (41). A connecting frame (42) is fixedly connected to the side wall of the rotating rod (41). Two sets of connecting frames (42) are provided and located on the upper and lower sides of the rotating rod (41). The cleaning roller (43) is rotatably connected to the end of the two sets of connecting frames (42) away from the rotating rod (41). Brush bristles (44) are fixedly connected to the side wall of the cleaning roller (43). A second motor (45) is fixedly connected to the upper end of the connecting frame (42) located on the rotating rod (41). The output shaft of the second motor (45) is fixedly connected to the upper end of the cleaning roller (43).
6. A cleaning device for battery production according to claim 1, characterized in that, The spraying mechanism (5) includes a mounting frame (51) and a spray pipe (52). The mounting frame (51) is fixedly connected at equal intervals to the upper end of the cleaning tank (1). The spray pipe (52) is fixedly connected to the head of the mounting frame (51). The spray pipe (52) is set in an "O" shape. Spray nozzles (53) are fixedly connected at equal intervals to the outer wall of the spray pipe (52). Each set of spray nozzles (53) is away from the axis of the cleaning tank (1) and tilted towards the battery plates to be cleaned. A water pump (54) is fixedly connected to the upper end of one of the mounting frames (51). The water pump (54) is fixedly connected to the spray pipe (52) through a water pipe.
7. A cleaning device for battery production according to claim 6, characterized in that, The drive mechanism (3) includes a first motor (32) and a gear ring (31). The first motor (32) is fixedly connected to the upper end of one of the mounting brackets (51) away from the water pump (54). The first motor (32) is fixedly connected to the upper end of the mounting bracket (51). The output shaft of the first motor (32) extends through to the lower end of the mounting bracket (51). The output shaft of the first motor (32) is fixedly connected to the end of the first gear (33). The gear ring (31) meshes with the outer wall of the first gear (33). The outer wall of the gear ring (31) is rotatably connected to the inner wall of the cleaning tank (1). Multiple second gears (34) mesh with the inner wall of the gear ring (31). Each set of second gears (34) is fixedly connected to the upper end of the rotating shaft (22).