Quartz sand high pressure cyclone cleaning machine

CN224749617UActive Publication Date: 2026-09-15YISHI (TAIAN) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522100665.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-15
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种石英砂高压旋流清洗机,以解决上述背景技术中提出的部分石英砂高压旋流清洗机可能无法同时实现石英砂表面杂质的全面去除与水资源的高效循环利用,在实际的使用过程中,未对沉砂口排出的砂水混合物进行分级过滤与循环回用设计,大量含杂废水可能直接排放,会造成水资源的严重浪费的问题

Benefits of technology

通过设置的冲洗组件,水泵从储水箱抽水,经输水管输送至喷淋盘,再通过多组等距分布的喷头对旋流器主体内的石英砂进行冲洗,这样可全面去除石英砂表面附着的杂质,提升石英砂的洁净度,而从排出阀管排出的砂水混合物进入集水箱后,滤框对其进行初步过滤,石英砂留在滤框表面,水流入集水箱底壁,之后,循环泵通过输入管将经过滤器再次过滤的水抽送,经输回管输回储水箱,实现了水资源的循环使用,减少了新鲜水的消耗,节约了水资源;

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Abstract

The utility model relates to quartz sand high pressure cyclone cleaning machine technical field discloses a kind of quartz sand high pressure cyclone cleaning machines, including base, the top of the base is fixedly connected with workbench, the top of the workbench is provided with cyclone main body, by the flush component being set, water pump is pumped from water storage tank, it is delivered to spray tray by water pipe, again by the spray head of multiple groups equidistant distribution to the quartz sand in cyclone main body is washed, such can remove the impurity attached to quartz sand surface comprehensively, improve the cleanliness of quartz sand, and after the sand water mixture discharged from discharge valve pipe enters water collecting tank, it is primarily filtered by filter frame, quartz sand remains on the surface of filter frame, water flows into water collecting tank bottom wall, then, circulating pump is pumped by input pipe again filtered water after filter, it is delivered back to water storage tank by back pipe, realizes the recycling of water resources, reduces the consumption of fresh water, saves water resources.
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Description

Technical Field

[0001] This utility model relates to the technical field of high-pressure cyclone cleaning machines for quartz sand, and in particular to a high-pressure cyclone cleaning machine for quartz sand. Background Technology

[0002] Quartz sand is a core raw material in glass manufacturing, water treatment filtration, and building decoration, and its purity directly affects the quality of downstream products. The high-pressure cyclone washer for quartz sand is a highly efficient separation device designed specifically for quartz sand purification. Through a combined process of "high-pressure washing + cyclone separation," it achieves precise separation of quartz sand from impurities. Compared to traditional water washing and screening equipment, it has significant advantages such as high cleaning efficiency, thorough impurity removal, and high water resource utilization, and is widely used in the purification stage of quartz sand processing production lines.

[0003] Some existing high-pressure cyclone cleaners for quartz sand may not be able to simultaneously achieve comprehensive removal of impurities from the surface of quartz sand and efficient recycling of water resources. In actual use, the sand-water mixture discharged from the sand outlet is not designed for graded filtration and recycling, and a large amount of wastewater containing impurities may be directly discharged, which will cause serious waste of water resources. Therefore, we propose a high-pressure cyclone cleaner for quartz sand. Utility Model Content

[0004] The purpose of this utility model is to provide a high-pressure cyclone cleaner for quartz sand, in order to solve the problem mentioned in the background art that some high-pressure cyclone cleaners for quartz sand may not be able to simultaneously achieve the comprehensive removal of impurities on the surface of quartz sand and the efficient recycling of water resources. In actual use, the sand-water mixture discharged from the sand outlet is not designed for graded filtration and recycling, and a large amount of wastewater containing impurities may be directly discharged, which will cause serious waste of water resources.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure hydrocyclone cleaner for quartz sand, comprising a base, a workbench fixedly connected to the top of the base, a hydrocyclone body disposed on the top of the workbench, a discharge valve pipe disposed at the bottom of the hydrocyclone body, an overflow port opened on the upper part of the outer wall of the hydrocyclone body, connecting arms fixedly connected to the front and rear outer walls of the hydrocyclone body, and a rinsing assembly disposed on the rear side and bottom of the hydrocyclone body. The rinsing assembly includes a water pump, a circulating pump, a water collection tank, and a filter frame. The water pump is connected to a water storage tank through a water pumping pipe, and a spray plate and a nozzle are connected to the water pump through a water delivery pipe. The circulating pump is connected to a filter through an input pipe, and a return pipe is fixedly connected to the output end of the circulating pump. The end of the return pipe away from the circulating pump is fixedly connected to the inside of the water storage tank.

[0006] As a preferred embodiment, the water pump is fixedly connected to the rear surface of the hydrocyclone body, the upper end of the water pump is fixedly connected to the input end of the water pump, the lower end of the water pump is fixedly connected to the inside of the water storage tank, and the water storage tank is fixedly installed on the top of the workbench and located on the rear side of the hydrocyclone body.

[0007] As a preferred embodiment, the lower end of the water supply pipe is fixedly connected to the output end of the water pump, the upper end of the water supply pipe is fixedly connected to the top of the spray plate, the spray plate is fixedly connected to one side surface of the two sets of connecting arms, and multiple sets of spray heads are provided. The multiple sets of spray heads are evenly distributed and fixedly installed at the bottom of the spray plate, and the spray plate is located directly above the hydrocyclone body.

[0008] As a preferred embodiment, the water collection tank is located directly below the discharge valve pipe, the circulation pump is fixedly connected to the top of the base and located on the left side of the water collection tank, the outer wall of the filter frame is slidably connected to the inner wall of the water collection tank, one end of the input pipe is fixedly connected to the input end of the circulation pump, the other end of the input pipe is fixedly connected to the inside of the filter, and the filter is located on the left inner wall of the water collection tank.

[0009] As a preferred embodiment, an overflow collection assembly is provided on the right side of the hydrocyclone body. The overflow collection assembly includes a load-bearing plate, which is fixedly connected to the right side surface of the hydrocyclone body. A collection box is provided on the top of the load-bearing plate.

[0010] As a preferred embodiment, a pipe is fixedly connected to the inner wall of the overflow port, an arc-shaped guide plate is fixedly connected to the left inner wall of the collection box, the arc-shaped guide plate is located on the upper right side of the pipe, and glass plates are provided on the inner walls of both the front and rear sides of the collection box.

[0011] The technical effects and advantages of this utility model are as follows: The flushing assembly draws water from the storage tank, delivers it to the spray plate via the water pipe, and then flushes the quartz sand inside the hydrocyclone body through multiple sets of equidistantly distributed nozzles. This thoroughly removes impurities adhering to the surface of the quartz sand, improving its cleanliness. The sand-water mixture discharged from the discharge valve enters the collection tank, where it undergoes preliminary filtration by the filter frame. The quartz sand remains on the surface of the filter frame, while the water flows into the bottom wall of the collection tank. Subsequently, the circulation pump draws the water that has been filtered again through the input pipe and returns it to the storage tank through the return pipe. This achieves the recycling of water resources, reduces the consumption of fresh water, and saves water resources. With the overflow collection component, impurities with low density and small particle size inside the hydrocyclone body are discharged through the overflow port and then directionally transported to the collection box through the pipeline. At the same time, the arc-shaped guide plate on the upper right side of the pipeline can guide the overflow water to flow smoothly into the collection box along the arc surface. This not only avoids the overflow material from splashing or leaking out of the box wall and polluting the surrounding environment, but also collects the impurities in the collection box, forming a clear separation from the quartz sand discharged from the sand settling port, reducing the risk of impurities being mixed into the quartz sand again, and further ensuring the cleanliness of the quartz sand after cleaning. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 for Figure 2 Schematic diagram of the middle section; Figure 4 This is one of the structural schematic diagrams of the flushing assembly of this utility model; Figure 5 This is the second schematic diagram of the rinsing component of this utility model; Figure 6 for Figure 2 A schematic diagram of the unfolded local structure; Figure 7 This is a schematic diagram of the overflow collection component of this utility model.

[0013] In the diagram: 1. Base; 2. Workbench; 3. Hydrocyclone body; 4. Discharge valve pipe; 5. Overflow port; 6. Connecting arm; 7. Flushing assembly; 701. Water pump; 702. Pumping pipe; 703. Water storage tank; 704. Water supply pipe; 705. Spray plate; 706. Spray head; 707. Circulation pump; 708. Input pipe; 709. Filter; 710. Return pipe; 711. Water collection tank; 712. Filter frame; 8. Overflow collection assembly; 801. Load-bearing plate; 802. Collection box; 803. Arc-shaped guide plate; 804. Pipe; 805. Glass plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see the appendix Figure 1 Appendix Figure 2 and appendix Figure 4- Appendix Figure 6 A high-pressure hydrocyclone cleaner for quartz sand includes a base 1, a workbench 2 fixedly connected to the top of the base 1, a hydrocyclone body 3 mounted on the top of the workbench 2, a discharge valve pipe 4 at the bottom of the hydrocyclone body 3, an overflow port 5 on the upper part of the outer wall of the hydrocyclone body 3, connecting arms 6 fixedly connected to the front and rear outer walls of the hydrocyclone body 3, and a rinsing assembly 7 mounted on the rear and bottom of the hydrocyclone body 3. The rinsing assembly 7 includes a water pump 701, a circulation pump 707, a water collection tank 711, and a filter frame 712. The water pump 701 is connected to a water storage tank 703 via a water suction pipe 702. The water supply pipe 704 is connected to the spray plate 705 and the nozzle 706. The circulation pump 707 is connected to the filter 709 through the input pipe 708. The output end of the circulation pump 707 is fixedly connected to the return pipe 710. The end of the return pipe 710 away from the circulation pump 707 is fixedly connected to the inside of the water storage tank 703. The water pump 701 is fixedly connected to the rear surface of the hydrocyclone body 3. The upper end of the water pump 702 is fixedly connected to the input end of the water pump 701. The lower end of the water pump 702 is fixedly connected to the inside of the water storage tank 703. The water storage tank 703 is fixedly installed on the top of the workbench 2 and located on the rear side of the hydrocyclone body 3.

[0016] The hydrocyclone body 3 is the core separation component of the equipment. It forms a high-speed rotating flow field inside and uses centrifugal force to separate quartz sand and impurities. It is the main place to achieve cleaning and separation. The top of the water storage tank 703 is equipped with an inlet pipe, and the outer wall of the return pipe 710 is fixedly connected to a connecting block. The connecting block is fixedly connected to the left side surface of the workbench 2.

[0017] The lower end of the water supply pipe 704 is fixedly connected to the output end of the water pump 701, and the upper end of the water supply pipe 704 is fixedly connected to the top of the spray plate 705. The spray plate 705 is fixedly connected to the corresponding side surface of the two sets of connecting arms 6. Multiple sets of spray heads 706 are provided, and the multiple sets of spray heads 706 are evenly distributed and fixedly installed at the bottom of the spray plate 705. The spray plate 705 is located directly above the hydrocyclone body 3. The water collection tank 711 is located directly below the discharge valve pipe 4. The circulating pump 707 is fixedly connected to the top of the base 1 and located on the left side of the water collection tank 711. The outer wall of the filter frame 712 is slidably connected to the inner wall of the water collection tank 711. One end of the input pipe 708 is fixedly connected to the input end of the circulating pump 707, and the other end of the input pipe 708 is fixedly connected to the inside of the filter 709. The filter 709 is located on the left inner wall of the water collection tank 711.

[0018] The water collection tank 711 is located directly below the discharge valve pipe 4. It collects the sand-water mixture discharged from the discharge valve pipe 4 and temporarily stores the water filtered by the filter frame 712, providing a water source for water circulation. The filter frame 712 is slidably connected inside the water collection tank 711 to receive the quartz sand discharged from the discharge valve pipe 4, so that the quartz sand remains on the surface of the filter frame 712, while water flows through the filter frame 712 into the bottom wall of the water collection tank 711, realizing the initial separation of quartz sand and sediment wastewater. The staff can slide it out to facilitate the collection of quartz sand on the surface of the filter frame 712 and the cleaning of the filter frame 712.

[0019] Specifically, through the flushing assembly 7, the water pump 701 draws water from the water storage tank 703 and delivers it to the spray plate 705 via the water supply pipe 704. The water is then flushed by multiple sets of equidistantly distributed nozzles 706, removing impurities from the surface of the quartz sand and improving its cleanliness. The sand-water mixture discharged from the discharge valve pipe 4 enters the water collection tank 711, where it is initially filtered by the filter frame 712. The quartz sand remains on the surface of the filter frame 712, and the water flows into the bottom wall of the water collection tank 711. The circulation pump 707 pumps the water that has been filtered again by the filter 709 through the input pipe 708 and returns it to the water storage tank 703 through the return pipe 710, thus realizing the recycling of water resources, reducing the consumption of fresh water, and saving water resources.

[0020] Please see the appendix Figure 1 and appendix Figure 7 An overflow collection assembly 8 is provided on the right side of the hydrocyclone body 3. The overflow collection assembly 8 includes a load-bearing plate 801, which is fixedly connected to the right side surface of the hydrocyclone body 3. A collection box 802 is provided on the top of the load-bearing plate 801. A pipe 804 is fixedly connected to the inner wall of the overflow port 5. An arc-shaped guide plate 803 is fixedly connected to the left inner wall of the collection box 802. The arc-shaped guide plate 803 is located on the upper right side of the pipe 804. Glass plates 805 are provided on the inner walls of both the front and rear sides of the collection box 802.

[0021] Glass plates 805 are installed on the inner walls of the front and rear sides of the collection box 802 to observe the accumulation of impurities and the water flow inside the collection box 802, so that staff can determine whether the collection box 802 needs to be cleaned.

[0022] Specifically, through the overflow collection component 8, impurities with low density and small particle size in the hydrocyclone body 3 are discharged through the overflow port 5 and then directionally transported to the collection box 802 through the pipe 804. The arc-shaped guide plate 803 on the upper right side of the pipe 804 guides the overflow water to flow smoothly into the collection box 802 along the arc surface, avoiding the overflow material from splashing or leaking directly onto the box wall and polluting the surrounding environment. At the same time, the collection box 802 collects the impurities in a concentrated manner, forming a clear separation from the quartz sand discharged from the sand settling port, reducing the risk of impurities being mixed into the quartz sand again, and ensuring the cleanliness of the quartz sand after cleaning.

[0023] Working principle of this utility model: This utility model is a high-pressure hydrocyclone cleaning machine for quartz sand. First, the operator starts the water pump 701. The water pump 701 draws clean water from the water storage tank 703 through the water suction pipe 702, and delivers the water to the spray plate 705 fixed on the connecting arm 6 through the water delivery pipe 704. Then, water is sprayed into the hydrocyclone body 3 directly below through multiple sets of equally spaced nozzles 706 at the bottom of the spray plate 705. Next, the operator puts the quartz sand to be cleaned into the hydrocyclone body 3. After the quartz sand enters the hydrocyclone body 3, it is washed by the water sprayed from the nozzles 706, and the impurities attached to the surface are peeled off. On the other hand, a high-speed rotating flow field is formed inside the hydrocyclone body 3. Under the action of centrifugal force, the quartz sand with high density and large particle size moves towards the inner wall, while the impurities with low density and small particle size gather towards the central area. After the cleaning and separation inside the hydrocyclone body 3 has been completed for a period of time, the operator opens the discharge valve pipe 4, and the quartz sand on the inner wall of the hydrocyclone body 3 carries away some of the impurities. The sand-water mixture is discharged through the discharge valve pipe 4 and falls into the collection tank 711 below. The filter frame 712 receives the quartz sand, keeping it on its surface, while the water flows through the filter frame 712 into the bottom wall of the collection tank 711, achieving initial separation of the quartz sand and the settled wastewater. Then, the operator simultaneously starts the circulation pump 707, which draws water from the bottom wall of the collection tank 711 through the input pipe 708. The water is first filtered again by the filter 709 to remove residual fine impurities before being returned to the collection tank. Pipe 710 returns water to storage tank 703, realizing the recycling of water resources. Impurities in the central area of ​​the hydrocyclone body 3 are discharged through overflow port 5 and transported directionally to collection tank 802 on the right side through pipe 804. The arc-shaped guide plate 803 on the upper right side of pipe 804 guides the water flow smoothly into collection tank 802 to avoid splashing. Staff can observe the accumulation of impurities inside collection tank 802 through glass plates 805 on the front and back sides. When there are many impurities, collection tank 802 is cleaned.

[0024] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-pressure hydrocyclone cleaning machine for quartz sand, comprising a base (1), a workbench (2) fixedly connected to the top of the base (1), a hydrocyclone body (3) disposed on the top of the workbench (2), a discharge valve pipe (4) disposed at the bottom of the hydrocyclone body (3), an overflow port (5) opened on the upper part of the outer wall of the hydrocyclone body (3), and connecting arms (6) fixedly connected to the front and rear outer walls of the hydrocyclone body (3), characterized in that: A rinsing assembly (7) is provided on the rear side and bottom of the hydrocyclone body (3). The rinsing assembly (7) includes a water pump (701), a circulation pump (707), a water collection tank (711), and a filter frame (712). The water pump (701) is connected to a water storage tank (703) through a water pumping pipe (702). The water pump (701) is connected to a spray plate (705) and a nozzle (706) through a water supply pipe (704). The circulation pump (707) is connected to a filter (709) through an input pipe (708). The output end of the circulation pump (707) is fixedly connected to a return pipe (710). The end of the return pipe (710) away from the circulation pump (707) is fixedly connected to the inside of the water storage tank (703).

2. The high-pressure hydrocyclone cleaner for quartz sand according to claim 1, characterized in that: The water pump (701) is fixedly connected to the rear surface of the hydrocyclone body (3), the upper end of the water pump (702) is fixedly connected to the input end of the water pump (701), and the lower end of the water pump (702) is fixedly connected to the inside of the water storage tank (703). The water storage tank (703) is fixedly installed on the top of the workbench (2) and located on the rear side of the hydrocyclone body (3).

3. The high-pressure hydrocyclone cleaner for quartz sand according to claim 2, characterized in that: The lower end of the water supply pipe (704) is fixedly connected to the output end of the water pump (701), and the upper end of the water supply pipe (704) is fixedly connected to the top of the spray plate (705). The spray plate (705) is fixedly connected to the corresponding side surface of the two sets of connecting arms (6). There are multiple sets of nozzles (706), and the multiple sets of nozzles (706) are evenly distributed and fixedly installed at the bottom of the spray plate (705). The spray plate (705) is located directly above the hydrocyclone body (3).

4. The high-pressure hydrocyclone cleaner for quartz sand according to claim 3, characterized in that: The water collection tank (711) is located directly below the discharge valve pipe (4). The circulation pump (707) is fixedly connected to the top of the base (1) and located on the left side of the water collection tank (711). The outer wall of the filter frame (712) is slidably connected to the inner wall of the water collection tank (711). One end of the input pipe (708) is fixedly connected to the input end of the circulation pump (707). The other end of the input pipe (708) is fixedly connected to the inside of the filter (709). The filter (709) is located on the left inner wall of the water collection tank (711).

5. A high-pressure hydrocyclone cleaner for quartz sand according to claim 4, characterized in that: An overflow collection assembly (8) is provided on the right side of the hydrocyclone body (3). The overflow collection assembly (8) includes a load-bearing plate (801), which is fixedly connected to the right side surface of the hydrocyclone body (3). A collection box (802) is provided on the top of the load-bearing plate (801).

6. A high-pressure hydrocyclone cleaner for quartz sand according to any one of claims 1-5, characterized in that: A pipe (804) is fixedly connected to the inner wall of the overflow port (5), and an arc-shaped guide plate (803) is fixedly connected to the inner wall of the left side of the collection box (802). The arc-shaped guide plate (803) is located on the upper right side of the pipe (804), and glass plates (805) are provided on the inner walls of the front and rear sides of the collection box (802).