A high-efficiency oil removal device for hot-dip galvanized plate strip

CN224749644UActive Publication Date: 2026-09-15漯河市永鑫金具有限公司
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Patent Information

Application Number
CN202522207481.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-15
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

[0003]目前利用氢氧化钠借助皂化反应对热镀锌板带除油中,除油中所产生的油污漂浮在溶液的上表面,而后续对除油后的热镀锌板带取料时,若不及时对漂浮在溶液上表面的浮油处理,取料中容易重新与热镀锌板带表面粘附,影响实际的除油效果,并且还需二次除油费时费力,影响除油效率

Benefits of technology

本实用新型通过除油浸泡箱对除油用氢氧化钠容易存储,并通过浸泡热镀锌板带利用皂化反应实现除油,而除油产生的油污漂浮在溶液上表面,借助第一连接管与外部吹风机的连接,通过吹风管将漂浮油污吹向一侧,后续取料时再借助导向板经由多个引导滚珠提供位置引导,利用斜向对热镀锌板带完成取料,避免取料中与浮油存在接触,降低后续二次除油概率,省时省力,显著提升除油效率。

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Abstract

This utility model discloses a high-efficiency degreasing device for hot-dip galvanized steel strip, including an oil-removing immersion tank. A first support rod is provided on one side of the tank, and a first connecting pipe is connected to the upper end of the first support rod. A blower pipe is fixed to the top of the inner side of the first support rod, and the top of the blower pipe is connected to one end of the first connecting pipe. A guide plate is threaded to one end of the interior of the oil-removing immersion tank. Multiple rolling grooves are equidistantly arranged on one side of the guide plate, and guide balls are provided in the rolling grooves. The device also includes an auxiliary degreasing component, which includes a perforated block and oil-absorbing cotton. A rotating motor is connected to the upper part of one perforated block, and a shaft is fixed to the output end of the rotating motor. The middle part of one side of the outer surface of the shaft is fixed to the top of the oil-absorbing cotton. This utility model can avoid contact between the degreased hot-dip galvanized steel strip and floating oil during material handling, reducing the probability of subsequent secondary degreasing, saving time and labor, and significantly improving degreasing efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of degreasing technology for hot-dip galvanized steel strips, specifically to a high-efficiency degreasing device for hot-dip galvanized steel strips. Background Technology

[0002] Degreasing of hot-dip galvanized steel strip refers to the process of removing various oil stains and impurities adhering to the surface of hot-dip galvanized steel strip through physical, chemical, or combined physical and chemical methods before production, processing, or subsequent applications (such as stamping and coating).

[0003] Currently, in the degreasing of hot-dip galvanized steel strip using sodium hydroxide via saponification, the oil produced during degreasing floats on the surface of the solution. If this floating oil is not promptly removed during subsequent unloading of the degreased steel strip, it easily re-adheres to the strip surface, affecting the actual degreasing effect. Furthermore, a secondary degreasing process is required, which is time-consuming and labor-intensive, further reducing efficiency. Therefore, a high-efficiency degreasing device for hot-dip galvanized steel strip is needed to address these drawbacks and improve the overall performance. Utility Model Content

[0004] The purpose of this utility model is to provide a high-efficiency degreasing device for hot-dip galvanized steel strip, so as to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution: This utility model relates to a high-efficiency degreasing device for hot-dip galvanized steel strip, comprising: An oil-removing soaking tank is provided with a first support rod on one side, and a first connecting pipe is connected through the upper end of the first support rod. A blower pipe is fixed to the top of the inner side of the first support rod, and the top of the blower pipe is connected to one end of the first connecting pipe. The other end of the first connecting pipe is connected to an external blower. A guide plate is threadedly connected to one end of the interior of the oil-removing soaking tank. Multiple rolling grooves are provided at equal intervals on one side of the guide plate, and guide balls are provided in the multiple rolling grooves.

[0005] Preferably, the lower part of the first support rod has a first opening extending into the lower part of one side of the degreasing soaking tank, and a first positioning post is sleeved in the first opening.

[0006] Preferably, the guide plate is trapezoidal, forming a 60° angle with the horizontal plane, and the upper part of the guide plate extends out into the degreasing soaking tank.

[0007] Preferably, it also includes an auxiliary oil removal component, which includes a perforated block and an oil-absorbing cotton. Two perforated blocks are arranged symmetrically. A rotating motor is connected through the upper part of one of the perforated blocks, and a shaft is fixed to the output end of the rotating motor. The middle part of one side of the outer surface of the shaft is fixed to the top of the oil-absorbing cotton.

[0008] Preferably, a positioning block is fixed at the bottom of each of the two holes, and the positioning block is connected to the degreasing soaking tank by a positioning bolt that passes through the middle.

[0009] Preferably, the auxiliary oil removal component further includes a second support rod, with a second connecting pipe extending through one side of the upper end of the second support rod, an adsorption tube fixed to the top of the inner side of the second support rod, and the top of the adsorption tube communicating with one end of the second connecting pipe, the other end of the second connecting pipe being connected to an external vacuum adsorption machine, and the adsorption tube being in contact with the oil-absorbing cotton that has been rotated at a 90° angle.

[0010] Preferably, the lower part of the second support rod has a second positioning hole extending to the lower part of the other side of the degreasing soaking tank, and a second positioning post is fitted in the second positioning hole.

[0011] This utility model has the following beneficial effects: This invention utilizes an oil-removing immersion tank to easily store sodium hydroxide for oil removal. Oil removal is achieved through a saponification reaction by immersing the hot-dip galvanized steel strip. The resulting oil floats on the surface of the solution. A first connecting pipe connects to an external blower, which blows the floating oil to one side. During subsequent material retrieval, a guide plate and multiple guide rollers provide positional guidance, allowing for oblique retrieval of the hot-dip galvanized steel strip. This avoids contact with the floating oil during retrieval, reduces the probability of secondary oil removal, saves time and effort, and significantly improves oil removal efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the left side of this utility model; Figure 2 This is a schematic diagram on the right side of the present invention; Figure 3 This is a schematic diagram illustrating the oil-absorbing cotton of this utility model for removing oil. Figure 4 This is a structural diagram of the guide plate of this utility model.

[0014] The attached diagram lists the components represented by each number as follows: 11. Oil removal soaking tank; 12. First support rod; 13. First positioning post; 14. First connecting pipe; 15. Air blowing pipe; 16. Guide plate; 17. Rolling groove; 18. Guide ball; 21. Second support rod; 22. Second positioning post; 23. Second connecting pipe; 24. Adsorption pipe; 25. Hole block; 26. Rotating motor; 27. Shaft; 28. Oil-absorbing cotton. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] To make the objectives, technical solutions and advantages of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0017] Please see Figure 1-4 As shown, this utility model is a high-efficiency degreasing device for hot-dip galvanized sheet and strip, comprising: The degreasing soaking tank 11 has a first support rod 12 on one side, and a first connecting pipe 14 is connected through the upper end of the first support rod 12. A blower pipe 15 is fixed to the top of the inner side of the first support rod 12, and the top of the blower pipe is connected to one end of the first connecting pipe 14. The other end of the first connecting pipe 14 is connected to an external blower. A guide plate 16 is threaded to one end inside the degreasing soaking tank 11. A plurality of rolling grooves 17 are equidistantly arranged on one side of the guide plate 16, and guide balls 18 are arranged in the plurality of rolling grooves 17. The degreasing soaking tank 11 stores sodium hydroxide solution, and degreasing is achieved by soaking the hot-dip galvanized sheet and strip and generating a saponification reaction. The first support rod 12 provides the structural foundation installation environment. The first connecting pipe 14 is connected to the external blower. The blower pipe 15 acts on the upper surface of the solution to concentrate the floating oil to one side. The rolling groove 17 accommodates the installation of multiple guide balls 18. The guide plate 16, together with the multiple guide balls 18, can conveniently pick up the degreased hot-dip galvanized sheet and strip.

[0018] The lower part of the first support rod 12 has a first opening extending to the lower part of one side of the degreasing soaking tank 11, and a first positioning post 13 is sleeved in the first opening; The first positioning pin 13 fits into the first positioning hole to install and fix the first support rod 12.

[0019] The guide plate 16 is trapezoidal and forms a 60° angle with the horizontal plane, and the upper part of the guide plate 16 extends into the degreasing soaking tank 11.

[0020] Working principle: In the degreasing process, the hot-dip galvanized steel strip is placed in a degreasing soaking tank 11 containing sodium hydroxide solution. The two react through a saponification reaction to remove the oil. The oil residue formed by the degreasing process floats on the surface of the solution. At this time, the first connecting pipe 14 is connected to an external blower, and the floating oil residue is concentrated and blown to one side through the blower pipe 15. When the degreased hot-dip galvanized steel strip is subsequently removed, the hot-dip galvanized steel strip is brought into contact with multiple guide balls 18 on the guide plate 16, and under the application of drag force, the degreased hot-dip galvanized steel strip is conveniently and quickly removed from the degreasing soaking tank 11, completing the removal process.

[0021] This solution avoids contact between the degreased hot-dip galvanized sheet and the floating oil during material handling, reducing the probability of subsequent secondary degreasing, saving time and effort, and significantly improving degreasing efficiency.

[0022] Please see Figure 1-4 As shown, this embodiment is based on the above embodiment: It also includes an auxiliary oil removal component, which includes a perforated block 25 and an oil-absorbing cotton 28. Two perforated blocks 25 are arranged symmetrically. A rotating motor 26 is connected through the upper part of one perforated block 25, and a shaft 27 is fixed to the output end of the rotating motor 26. The middle part of one side of the outer surface of the shaft 27 is fixed to the top of the oil-absorbing cotton 28. The hole block 25 provides the structural installation base, the rotating motor 26 provides the power required for the rotation of the oil-absorbing cotton 28, and the shaft 27 supports the oil-absorbing cotton 28 and realizes the transmission of force, so that the oil-absorbing cotton 28 can concentrate and absorb and clean the floating oil blown in.

[0023] The bottom ends of the two holes 25 are fixed with positioning blocks, and the positioning blocks are connected to the degreasing soaking tank 11 by positioning bolts that pass through the middle. The positioning bolts fix the positioning block, and then the structural installation of the hole block 25 is completed by the fixed positioning block.

[0024] The auxiliary oil removal assembly also includes a second support rod 21. A second connecting pipe 23 is connected through one side of the upper end of the second support rod 21. An adsorption pipe 24 is fixed to the top of the inner side of the second support rod 21. The top of the adsorption pipe 24 is connected to one end of the second connecting pipe 23. The other end of the second connecting pipe 23 is connected to an external vacuum adsorption machine. The adsorption pipe 24 is in contact with the 90° angle flipped oil-absorbing cotton 28. The second support rod 21 provides the structural installation base. By connecting the second connecting pipe 23 to the external vacuum adsorption machine, and using the adsorption pipe 24, the oil-absorbing cotton 28 after being turned over can be cleaned and degreased, ensuring the reuse of the oil-absorbing cotton 28.

[0025] The lower part of the second support rod 21 has a second positioning hole extending to the lower part of the other side of the degreasing soaking tank 11, and a second positioning post 22 is fitted in the second positioning hole. The fitting of the second positioning pin 22 and the second positioning hole secures the second support rod 21.

[0026] Working principle: After blowing the floating oil to one side, the rotating motor 26 and the shaft 27 adjust the angle of the oil-absorbing cotton 28, that is, adjust the oil-absorbing cotton 28 to an angle where its lower end is perpendicular to the horizontal plane, and make it in contact with the floating oil to achieve adsorption. After the floating oil is adsorbed, the rotating motor 26 adjusts the angle of the oil-absorbing cotton 28 again, that is, rotates it to a 90° angle, so that the oil-absorbing cotton 28 and the adsorption tube 24 are in contact with each other. At this time, the vacuum negative pressure generated by the external vacuum adsorption machine can remove oil from the oil-absorbing cotton 28. After the oil is removed, the above steps are repeated to adsorb the oil.

[0027] This solution eliminates the need to replace the oil-absorbing cotton 28 repeatedly to absorb and clean oil stains, further reducing the probability of oil stains re-adheding to the hot-dip galvanized steel strip during material handling and further improving the performance.

[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-efficiency degreasing device for hot-dip galvanized steel strip, characterized in that, include: An oil-removing soaking tank (11) is provided with a first support rod (12) on one side, and a first connecting pipe (14) is connected through the upper end of the first support rod (12). A blower pipe (15) is fixed at the top of the inner side of the first support rod (12), and the top of the blower pipe is connected to one end of the first connecting pipe (14). The other end of the first connecting pipe (14) is connected to an external blower. A guide plate (16) is threadedly connected to one end of the inside of the oil-removing soaking tank (11). A plurality of rolling grooves (17) are provided at equal intervals on one side of the guide plate (16), and guide balls (18) are provided in the plurality of rolling grooves (17).

2. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 1, characterized in that: The lower part of the first support rod (12) has a first opening extending to the lower part of one side of the degreasing soaking tank (11), and a first positioning post (13) is fitted in the first opening.

3. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 1, characterized in that: The guide plate (16) is trapezoidal and forms a 60° angle with the horizontal plane, and the upper part of the guide plate (16) extends into the degreasing soaking tank (11).

4. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 1, characterized in that: It also includes an auxiliary oil removal component, which includes a perforated block (25) and an oil-absorbing cotton (28). Two perforated blocks (25) are arranged symmetrically. A rotating motor (26) is connected through the upper part of one of the perforated blocks (25), and a shaft (27) is fixed to the output end of the rotating motor (26). The middle part of one side of the outer surface of the shaft (27) is fixed to the top of the oil-absorbing cotton (28).

5. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 4, characterized in that: The bottom ends of the two holes (25) are fixed with positioning blocks, and the positioning blocks are connected to the degreasing soaking tank (11) by positioning bolts that pass through the middle.

6. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 4, characterized in that: The auxiliary oil removal assembly also includes a second support rod (21), with a second connecting pipe (23) penetrating one side of the upper end of the second support rod (21). An adsorption tube (24) is fixed to the top of the inner side of the second support rod (21), and the top of the adsorption tube (24) is connected to one end of the second connecting pipe (23). The other end of the second connecting pipe (23) is connected to an external vacuum adsorption machine. The adsorption tube (24) is in contact with the oil-absorbing cotton (28) that is flipped at a 90° angle.

7. The high-efficiency degreasing device for hot-dip galvanized sheet and strip according to claim 6, characterized in that: The lower part of the second support rod (21) has a second positioning hole extending to the lower part of the other side of the degreasing soaking tank (11), and a second positioning post (22) is fitted in the second positioning hole.