An element cleaning device for electrical equipment production

CN224749650UActive Publication Date: 2026-09-15XUCHANG JINXIAGUANG MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202521961742.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-09-15
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

[0004]上述专利中,通过,拉绳在箱门、固定环一、滑轮、置物板、固定环二和转轴的配合下,实现该装置在清洗完毕后通过把手将箱门打开后,置物板会在拉绳的带动下上升至箱口,将置物板上的元件扫出即可无需工人反复伸手进入清洗箱内部捞取元件,提高清洗效率,但是,每次清洗完一批元件后,需停机将元件从清洗箱内取出,频繁的停机取件会中断连续的生产流程,导致清洗环节耗时大幅增加,进而延长生产周期,难以满足大规模、高效率的生产需求

Benefits of technology

本实用新型结构简单、使用便捷,通过清洗机构的设置,启动电动推杆,其活动端带动重力架和夹板向内移动,直至夹住放置箱,第一转轴开始转动,带动固定盘随之旋转,进而使电动推杆、保护罩、重力架、夹板及放置箱同步转动,同理,将多个放置箱安装于多组夹板之间,通过第一转轴的转动,使已清洗完毕的电子元件从清洗箱转出,而未清洗的电子元件则转入清洗箱,取出装有已清洗电子元件的放置箱,提升了清洗效率和清洗质量,缩短了生产周期,能够满足大规模、高效率的生产需求。

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Abstract

The utility model discloses an element cleaning device for electrical equipment production belongs to electrical equipment production technical field, and this element cleaning device includes bottom plate, fixedly installed on the bottom plate and washes the case, through the cooperation of above -mentioned each device, through the setting of washing mechanism, starts electric push rod, and its movable end drives gravity frame and clamping plate to move inwards, until clamping and placing the box, and first pivot starts to rotate, drives fixed disc to rotate in turn, and then makes electric push rod, protective cover, gravity frame, clamping plate and placing the box synchronous rotation, and the same reason, installs multiple placing the box between multiple sets of clamping plate, through the rotation of first pivot, makes the electronic component that has washed completely from washing case and turns, and the electronic component that has not washed turns into washing case, and takes out and places the box with the electronic component that has washed, improves washing efficiency and washing quality, shortens production cycle, can satisfy large -scale, high -efficient production demand.
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Description

Technical Field

[0001] This utility model relates to the field of electrical equipment manufacturing technology, specifically a component cleaning device for electrical equipment manufacturing. Background Technology

[0002] Electrical equipment is a general term for equipment such as generators, transformers, power lines, and circuit breakers in a power system. During the production of electrical equipment, a large number of components need to be assembled and matched to finally manufacture complete electrical equipment. However, during the production and transportation process, electrical components are affected by environmental factors, and their surfaces will be contaminated with a large amount of dust. If they are not cleaned, it will seriously affect the performance of the components, thereby reducing the qualification rate of electrical equipment and ultimately affecting the performance of electrical equipment.

[0003] Upon investigation, a utility model patent (publication number: CN222241662U) discloses a component cleaning device for electrical equipment production, including a cleaning box. The front end of the cleaning box is provided with a door. The left and right sides of the rear end of the door are fixedly connected to a fixing ring. The rear end of the fixing ring is provided with a pull rope. The outer wall of the pull rope is provided with a pulley. The inner wall of the pulley is rotatably connected to a rotating shaft. One end of the rotating shaft is fixedly connected to the left and right sides of the inner wall of the cleaning box. The other end of the pull rope is provided with a fixing ring. The bottom end of the fixing ring is fixedly connected to a shelf. The outer wall of the shelf is slidably connected to the inner wall of the cleaning box. The four corners of the shelf are slidably connected to guide rods.

[0004] In the aforementioned patent, the device, through the cooperation of the door, fixing ring one, pulley, shelf, fixing ring two, and rotating shaft, enables the door to be opened by the handle after cleaning. The shelf will rise to the opening of the box under the pull of the rope, and the components on the shelf can be swept out. This eliminates the need for workers to repeatedly reach into the cleaning box to retrieve components, thus improving cleaning efficiency. However, after each batch of components is cleaned, the machine needs to be stopped to remove the components from the cleaning box. Frequent machine stops and component removals will interrupt the continuous production process, resulting in a significant increase in the time spent on the cleaning process, thereby extending the production cycle and making it difficult to meet the needs of large-scale, high-efficiency production.

[0005] Therefore, this utility model provides a component cleaning device for electrical equipment manufacturing to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved This utility model provides a component cleaning device for electrical equipment manufacturing, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: a component cleaning device for electrical equipment production, the component cleaning device comprising a base plate, a cleaning tank fixedly mounted on the base plate, a vertical plate fixedly mounted on the top of the cleaning tank, a first rotating shaft rotatably mounted between the two vertical plates, and a cleaning mechanism disposed inside the cleaning tank for meeting the needs of large-scale component production.

[0008] The cleaning mechanism includes a fixed plate fixedly installed on the side surface of the first rotating shaft, an electric push rod fixedly installed on one side of the fixed plate, a protective cover fixedly installed on one side of the fixed plate, a retaining ring fixedly installed on the movable end of the electric push rod, a gravity frame rotatably installed on the movable end of the electric push rod, a clamping plate fixedly installed on the gravity frame, a placement box movably installed between the two clamping plates, and filter holes opened on the placement box.

[0009] As a preferred technical solution of this application, multiple electric push rods and protective covers are provided, and the electric push rods and protective covers are arranged in a circular array on the fixed plate, with the electric push rods disposed inside the protective cover.

[0010] As a preferred technical solution of this application, the movable end of the electric push rod passes through the fixed plate, the gravity frame is disposed between the two retaining rings, and multiple filter holes are provided, which are evenly distributed on the placement box.

[0011] As a preferred technical solution of this application, a second rotating shaft is rotatably connected between the inner walls of the two sides of the cleaning tank, a fixed cylinder is fixedly connected to the side surface of the second rotating shaft, and a stirring plate is fixedly connected to the side surface of the fixed cylinder. Multiple stirring plates are provided, and the stirring plates are arranged in a ring array on the fixed cylinder.

[0012] As a preferred technical solution of this application, a motor is fixedly connected to one side of one of the upright plates, the output end of the motor passes through the upright plate and is fixedly connected to one end of the first rotating shaft, and the end of the first rotating shaft away from the motor passes through the other upright plate and is fixedly connected to a first synchronous pulley.

[0013] As a preferred technical solution of this application, one end of the second rotating shaft passes through one side of the cleaning tank and is fixedly connected to a second synchronous pulley, and a synchronous belt is movably connected between the first synchronous pulley and the two second synchronous pulleys.

[0014] As a preferred technical solution of this application, a drain pipe is fixedly connected to one side of the cleaning tank, and a solenoid valve is fixedly connected to the side surface of the drain pipe.

[0015] (III) Beneficial Effects This utility model has a simple structure and is easy to use. Through the setting of the cleaning mechanism, the electric push rod is activated, and its movable end drives the gravity frame and clamping plate to move inward until it clamps the placement box. The first rotating shaft starts to rotate, driving the fixed plate to rotate accordingly. This causes the electric push rod, protective cover, gravity frame, clamping plate and placement box to rotate synchronously. Similarly, multiple placement boxes are installed between multiple sets of clamping plates. Through the rotation of the first rotating shaft, the cleaned electronic components are rotated out of the cleaning box, while the uncleaned electronic components are rotated into the cleaning box. The placement box containing the cleaned electronic components is taken out, which improves cleaning efficiency and cleaning quality, shortens the production cycle and can meet the needs of large-scale and high-efficiency production. Attached Figure Description

[0016] Figure 1 A schematic diagram of the structure of a component cleaning device for electrical equipment manufacturing. Figure 1 ; Figure 2 A schematic diagram of the structure of a component cleaning device for electrical equipment manufacturing. Figure 2 ; Figure 3 This is a cross-sectional schematic diagram of a cleaning tank in a component cleaning device for the production of electrical equipment; Figure 4 for Figure 2 Enlarged view of point A in the middle; Figure 5 This is a schematic diagram of the installation of a placement box in a component cleaning device for the production of electrical equipment; Figure 6 This is a schematic diagram of the installation of a stirring plate in a component cleaning device for electrical equipment manufacturing.

[0017] In the picture: 1. Base plate; 2. Cleaning tank; 3. Vertical plate; 4. First rotating shaft; 5. Fixed plate; 6. Electric push rod; 7. Protective cover; 8. Gravity frame; 9. Clamping plate; 10. Placement box; 11. Filter hole; 12. Retaining ring; 13. Second rotating shaft; 14. Fixed cylinder; 15. Stirring plate; 16. Motor; 17. First synchronous pulley; 18. Second synchronous pulley; 19. Synchronous belt; 20. Drain pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] This utility model provides a component cleaning device for electrical equipment manufacturing, such as... Figure 1, Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the component cleaning device includes a base plate 1, a cleaning tank 2 fixedly mounted on the base plate 1, a vertical plate 3 fixedly mounted on the top of the cleaning tank 2, a first rotating shaft 4 rotatably mounted between the two vertical plates 3, and a cleaning mechanism disposed inside the cleaning tank 2 to meet the needs of large-scale component production.

[0020] The cleaning mechanism includes a fixed plate 5 fixedly installed on the side surface of the first rotating shaft 4, an electric push rod 6 fixedly installed on one side of the fixed plate 5, a protective cover 7 fixedly installed on one side of the fixed plate 5, a retaining ring 12 fixedly installed on the movable end of the electric push rod 6, a gravity frame 8 rotatably installed on the movable end of the electric push rod 6, a clamping plate 9 fixedly installed on the gravity frame 8, a placement box 10 movably installed between the two clamping plates 9, and filter holes 11 opened on the placement box 10.

[0021] Multiple electric push rods 6 and protective covers 7 are provided. The electric push rods 6 and protective covers 7 are arranged in a circular array on the fixed plate 5, and the electric push rods 6 are located inside the protective covers 7.

[0022] The movable end of the electric push rod 6 passes through the fixed plate 5, the gravity frame 8 is set between the two retaining rings 12, and multiple filter holes 11 are opened, which are evenly distributed on the placement box 10.

[0023] When using this component cleaning device, first place the base plate 1 in a suitable position, then fill the cleaning tank 2 with water, and then place the placement box 10 between two opposing clamping plates 9. Next, activate the electric push rod 6. The movable end of the electric push rod 6 drives the gravity frame 8 and the clamping plates 9 to move synchronously inward until the two clamping plates 9 clamp the placement box 10. Then, place the electronic component to be cleaned inside the placement box 10. Next, rotate the first rotating shaft 4. The rotation of the first rotating shaft 4 drives the two fixed plates 5 fixedly mounted on it to rotate synchronously. The rotation of the fixed plates 5 further drives the electric push rod 6, the protective cover 7, the gravity frame 8, the clamping plates 9, and the placement box 10 to rotate synchronously, thereby making the inside of the placement box 10... The electronic components are cleaned in water. Due to the filter holes 11, water can freely pass through the placement box 10 to clean the electronic components from all directions. At the same time, the size of the filter holes 11 can also prevent the electronic components from falling out of the placement box 10 during rotation. The protective cover 7 can prevent water from splashing onto the electric push rod 6, thereby ensuring the normal operation of the electric push rod 6. Similarly, multiple placement boxes 10 are installed between multiple sets of clamping plates 9. The rotation of the first rotating shaft 4 causes the cleaned electronic components to rotate out of the cleaning box 2, and the uncleaned electronic components to rotate into the cleaning box 2. On the other hand, the placement box 10 containing the cleaned electronic components is taken out from between the two clamping plates 9, which improves the cleaning efficiency and cleaning quality.

[0024] In order to ensure that electronic components are cleaned more thoroughly, such as Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, a second rotating shaft 13 is rotatably connected between the inner walls of the two sides of the cleaning tank 2. A fixed cylinder 14 is fixedly connected to the side surface of the second rotating shaft 13. A stirring plate 15 is fixedly connected to the side surface of the fixed cylinder 14. Multiple stirring plates 15 are provided and are arranged in a ring array on the fixed cylinder 14.

[0025] When this component cleaning device is in use, the second rotating shaft 13 rotates during the cleaning process, thereby driving the fixed cylinder 14 and the stirring plate 15 to rotate synchronously. The rotation of the stirring plate 15 generates a strong stirring effect, causing the water flow inside the cleaning tank 2 to form a vortex, further enhancing the rinsing force on the electronic components. This design not only improves the cleaning efficiency, but also ensures that every corner of the electronic components is thoroughly cleaned, thereby achieving a more thorough cleaning effect. At the same time, the stirring plates 15 are arranged in a ring array on the fixed cylinder 14, which can ensure the uniformity of stirring and reduce the occurrence of insufficient or excessive cleaning in certain areas.

[0026] It should be noted that, in order to facilitate the control of the rotation of the first rotating shaft 4 and the second rotating shaft 13, as follows: Figure 1 , Figure 2 and Figure 3 As shown, a motor 16 is fixedly connected to one side of one of the upright plates 3. The output end of the motor 16 passes through the upright plate 3 and is fixedly connected to one end of the first rotating shaft 4. The end of the first rotating shaft 4 away from the motor 16 passes through the other upright plate 3 and is fixedly connected to the first synchronous pulley 17.

[0027] One end of the second rotating shaft 13 passes through one side of the cleaning tank 2 and is fixedly connected to the second synchronous pulley 18. The first synchronous pulley 17 and the two second synchronous pulleys 18 are movably connected by a synchronous belt 19.

[0028] When the component cleaning device is in use, after the motor 16 is started, it will drive the first rotating shaft 4 to rotate. Since the first rotating shaft 4 is fixedly connected to the output end of the motor 16, the rotation speed and direction of the first rotating shaft 4 are consistent with the output of the motor 16. At the same time, the end of the first rotating shaft 4 away from the motor 16 is connected to the synchronous belt 19 through the first synchronous pulley 17. The synchronous belt 19 then transmits power to the second synchronous pulley 18, thereby driving the two second rotating shafts 13 to rotate.

[0029] Furthermore, in order to filter and replace the water inside the cleaning tank 2, such as... Figure 1 and Figure 2 As shown, a drain pipe 20 is fixedly connected to one side of the cleaning tank 2, and a solenoid valve is fixedly connected to the side surface of the drain pipe 20.

[0030] When the component cleaning device is in use, after cleaning is completed, the operator can open the solenoid valve. At this time, the water inside the cleaning tank 2 will be discharged through the drain pipe 20 so that the water inside the cleaning tank 2 can be replaced or filtered. In order to ensure the cleaning effect, the discharged water is filtered through an external filtration system so that it can be recycled, thereby achieving the purpose of saving water resources.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A component cleaning device for electrical equipment manufacturing, characterized in that: The component cleaning device includes a base plate (1), a cleaning box (2) fixedly installed on the base plate (1), a vertical plate (3) fixedly installed on the top of the cleaning box (2), a first rotating shaft (4) rotatably installed between the two vertical plates (3), and a cleaning mechanism set inside the cleaning box (2) to meet the needs of large-scale component production. The cleaning mechanism includes a fixed plate (5) fixedly installed on the side surface of the first rotating shaft (4), an electric push rod (6) fixedly installed on one side of the fixed plate (5), a protective cover (7) fixedly installed on one side of the fixed plate (5), a retaining ring (12) fixedly installed on the movable end of the electric push rod (6), a gravity frame (8) rotatably installed on the movable end of the electric push rod (6), a clamping plate (9) fixedly installed on the gravity frame (8), a placement box (10) movably installed between the two clamping plates (9), and filter holes (11) opened on the placement box (10).

2. The component cleaning device for electrical equipment manufacturing according to claim 1, characterized in that: Multiple electric push rods (6) and protective covers (7) are provided. The electric push rods (6) and protective covers (7) are arranged in a ring array on the fixed plate (5). The electric push rods (6) are located inside the protective covers (7).

3. The component cleaning device for electrical equipment manufacturing according to claim 1, characterized in that: The movable end of the electric push rod (6) passes through the fixed plate (5), the gravity frame (8) is set between the two retaining rings (12), and multiple filter holes (11) are opened, which are evenly distributed on the placement box (10).

4. The component cleaning device for electrical equipment production according to claim 1, characterized in that: A second rotating shaft (13) is rotatably connected between the inner walls of the two sides of the cleaning tank (2). A fixed cylinder (14) is fixedly connected to the side surface of the second rotating shaft (13). A stirring plate (15) is fixedly connected to the side surface of the fixed cylinder (14). Multiple stirring plates (15) are provided, and the stirring plates (15) are arranged in a ring array on the fixed cylinder (14).

5. A component cleaning device for electrical equipment manufacturing according to claim 4, characterized in that: A motor (16) is fixedly connected to one side of one of the upright plates (3). The output end of the motor (16) passes through the upright plate (3) and is fixedly connected to one end of the first rotating shaft (4). The end of the first rotating shaft (4) away from the motor (16) passes through the other upright plate (3) and is fixedly connected to a first synchronous pulley (17).

6. The component cleaning device for electrical equipment production according to claim 5, characterized in that: One end of the second rotating shaft (13) passes through one side of the cleaning tank (2) and is fixedly connected to a second synchronous pulley (18). A synchronous belt (19) is movably connected between the first synchronous pulley (17) and the two second synchronous pulleys (18).

7. A component cleaning device for electrical equipment manufacturing according to claim 1, characterized in that: A drain pipe (20) is fixedly connected to one side of the cleaning tank (2), and a solenoid valve is fixedly connected to the side surface of the drain pipe (20).

Citation Information

Patent Citations

  • Element cleaning device for electrical equipment production

    CN222241662U