A washing device for flame retardant processing
Patent Information
- Application Number
- CN202522184481.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-16
AI Technical Summary
1.本实用新型通过电动丝杆模组、导向杆、第一连接杆、搅拌机构和气泵的结构设计,在使用本装置进行阻燃剂的加工清洗时,可以通过气泵向搅拌杆内部泵入气体后通过固定环上的通孔排出,在搅拌叶进行移动搅拌的过程中,可以对清洗箱的边角等区域进行泵气处理,使得边角区域的阻燃剂可以实现更有效的翻滚,进而提高洗涤的质量,降低杂质的残留。
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Figure CN224749655U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flame retardant processing technology, specifically a washing device for flame retardant processing. Background Technology
[0002] Flame retardants are functional additives that impart flame-retardant properties to flammable polymers. They are primarily designed for flame retardancy in polymer materials. There are various types of flame retardants, categorized by application method into additive flame retardants and reactive flame retardants. Flame retardants increase the flame resistance of polymer materials and are mainly used in materials such as plastics, rubber, and fibers. Flame retardants exert their flame-retardant effect through several mechanisms, such as endothermic action, covering effect, inhibition of chain reactions, and suffocation effect of non-flammable gases. During the processing of flame retardants, the material needs to be filtered to form a filter cake. The wet filter cake is then placed in a washing tank with pure water to create a suspension, followed by heating, purification, and pressure filtration. After drying, the material is pulverized. When washing, stirring is usually required. A Chinese utility model patent (publication number: CN214529249U) discloses a washing device for the production process of aluminum-magnesium alloy flame retardant. Since the push block is hinged to the transmission belt, it will reverse at this time. The push block passes through the bottom of the support plate and reaches the bottom of the transmission belt. During this process, the stirring motor, rotating rod and stirring rod on the support plate move, which can stir most of the space inside the stainless steel reaction tank, making the stirring effect more uniform.
[0003] However, its structure still needs improvement, specifically as follows: the support plate only makes linear reciprocating motion, and with the rotation of the stirring rod, it is still difficult to cover the corner areas of the stainless steel reaction tank. When the flame retardant filter cake accumulates in the corner, the washing liquid cannot fully contact it, resulting in incomplete local washing and a high rate of impurity residue. Therefore, a washing device for flame retardant processing is needed to improve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a washing device for processing flame retardants, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A washing device for processing flame retardants includes a washing tank. Protective shells are fixed to both sides of the outer wall of the washing tank. Each protective shell has a mounting cavity. An electric screw module is installed in one mounting cavity, and a guide rod is installed in the other mounting cavity. A first connecting rod and a second connecting rod are fixed to the moving ends of the electric screw module and the guide rod, respectively. One end of the first connecting rod and the second connecting rod can extend out of the mounting cavity and are jointly fixed to a support plate. A stirring mechanism for stirring the flame retardant is fixed to the top of the support plate.
[0006] An air pump is also fixed on the support plate. One end of the air pump is connected to the stirring mechanism, and the other end is fixed to the top of the first connecting rod and communicates with the first connecting rod. The first connecting rod has a hollow structure inside, and exhaust pipes are fixed on both sides of the outer wall of the first connecting rod. The exhaust pipes are communicated with the first connecting rod, and the exhaust pipes are inclined toward the lead screw of the electric lead screw module.
[0007] As a preferred embodiment of this utility model, a drain pipe is fixed to one side of the outer wall of the cleaning tank, one end of the drain pipe extends into the cleaning tank, and a valve is provided on the other end located outside the cleaning tank.
[0008] The above technical solution allows for easy valve opening to drain the liquid after washing, facilitating the replacement of the washing liquid during the washing process and improving operational flexibility.
[0009] As a preferred embodiment of this utility model, the stirring mechanism includes a mounting frame fixed to the middle of the top of a support plate, a drive motor fixed on the mounting frame, a first gear fixed to the rotating shaft of the drive motor, a second gear rotatably connected to the top of the support plate, the second gear meshing with the first gear, a stirring rod with an interference fit on the inner ring of the second gear, a circular hole extending downward to the top of the stirring rod, a plurality of stirring blades fixed to the outer wall of the stirring rod, and a connecting pipe fixed to the bottom of the outer wall of the stirring rod, the number of the connecting pipes being four, a fixing ring being fixedly connected to one end of the four connecting pipes, the fixing ring having a hollow internal structure and a through hole.
[0010] The above technical solution can achieve the mixing and stirring of flame retardant and cleaning liquid in the cleaning tank, thereby accelerating the washing efficiency.
[0011] As a preferred embodiment of this utility model, the two ends of the connecting tube are respectively connected to the inside of the stirring rod and the fixing ring.
[0012] As a preferred embodiment of this utility model, an air pump is fixed to the top of the mounting frame, and a first air guide pipe is fixed to the air outlet pipe of the air pump. The bottom of the first air guide pipe is rotatably connected to the top of the stirring rod, and the first air guide pipe extends into the interior of the stirring rod. A second air guide pipe is connected to the air outlet pipe of the air pump, and the second air guide pipe is connected to the air outlet pipe. The other end is fixed and connected to a first connecting rod.
[0013] With the above technical solution, the air passage is unobstructed, and compressed air can be stably ejected from the through hole, effectively solving the problem of dead corners in the washing process caused by the deposition of flame retardant at the bottom.
[0014] As a preferred embodiment of this utility model, both ends of the bottom of the support plate are fixed with movable wheels, and the bottom of the movable wheels makes rolling contact with the top of the cleaning tank.
[0015] The above technical solutions make the movement of the support plate easier and smoother, reducing the load and wear on the electric lead screw module.
[0016] As a preferred embodiment of this utility model, both the first connecting rod and the second connecting rod are in the shape of a "J".
[0017] Through the above technical solution, the first and second connecting rods with the "J"-shaped structure can effectively pass through the mounting cavity of the protective shell, so that the protective shell can protect the electric lead screw module.
[0018] As a preferred embodiment of this utility model, a through hole is provided through the support plate, the through hole being rotatably engaged with the stirring rod, and a through hole is provided through the top of the mounting bracket, the through hole being engaged with the first air guide pipe.
[0019] Through the above technical solution, the perforation provides radial support for the stirring rod, enhancing rotational stability; the perforation limits the first air guide tube, preventing it from swinging or tangling excessively due to airflow or rotation, ensuring reliable air path.
[0020] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, through the structural design of an electric lead screw module, guide rod, first connecting rod, stirring mechanism and air pump, allows for the processing and cleaning of flame retardants when using this device. Gas can be pumped into the stirring rod and discharged through the through hole on the fixed ring. During the stirring process of the stirring blades, air can be pumped into the corners and other areas of the cleaning tank, allowing the flame retardant in the corners to be more effectively tumbled, thereby improving the washing quality and reducing the residue of impurities.
[0021] 2. Through the structural design of the first connecting rod, the exhaust pipe, and the second air guide pipe, this utility model allows for simultaneous air blowing treatment of the surface of the electric lead screw module during use, thereby reducing the probability of dust or moisture adhering to the surface of the electric lead screw module, ensuring the stable and effective operation of the electric lead screw module, and improving the service life of the electric lead screw module. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the stirring mechanism of this utility model; Figure 3 This is a schematic diagram of the first connecting rod structure of this utility model; Figure 4 This is a schematic diagram of the protective shell structure of this utility model; Figure 5This is a schematic diagram of the installation structure of the movable wheel of this utility model.
[0023] In the diagram: 1. Cleaning tank; 2. Protective shell; 20. Mounting cavity; 3. Electric lead screw module; 30. Guide rod; 4. First connecting rod; 40. Exhaust pipe; 5. Second connecting rod; 6. Support plate; 60. Moving wheel; 7. Stirring mechanism; 70. Mounting frame; 71. Drive motor; 72. First gear; 73. Second gear; 74. Stirring rod; 75. Stirring blade; 76. Connecting pipe; 77. Fixing ring; 78. Through hole; 8. Air pump; 80. First air guide pipe; 81. Second air guide pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.
[0026] For examples, please refer to Figure 1-5 This utility model provides a technical solution: A washing device for processing flame retardants includes a washing tank 1. Protective shells 2 are fixed on both sides of the outer wall of the washing tank 1. The protective shells 2 have mounting cavities 20. An electric screw module 3 is installed in one mounting cavity 20, and a guide rod 30 is installed in the other mounting cavity 20. A first connecting rod 4 and a second connecting rod 5 are fixed on the moving ends of the electric screw module 3 and the guide rod 30, respectively. One end of the first connecting rod 4 and the second connecting rod 5 passes through the mounting cavity 20 and is fixed together with a support plate 6. A stirring mechanism 7 for stirring the flame retardant is fixed on the top of the support plate 6.
[0027] Among them, the electric lead screw module 3 is a high-precision ball screw module, the drive mechanism adopts a forward and reverse motor, the guide rod 30 is a chromium linear optical axis, which slides with the linear bearing built into the second connecting rod 5 to provide stable guidance for the support plate 6.
[0028] An air pump 8 is also fixed on the support plate 6. One end of the air pump 8 is connected to the stirring mechanism 7, and the other end is fixed to the top of the first connecting rod 4 and communicates with the first connecting rod 4. The first connecting rod 4 has a hollow structure inside. Exhaust pipes 40 are fixed on both sides of the outer wall of the first connecting rod 4. The exhaust pipes 40 are communicated with the first connecting rod 4 and are inclined towards the lead screw of the electric lead screw module 3.
[0029] Among them, the exhaust pipe is a 40 stainless steel pipe (tilted at 45°, with a chamfered pipe opening), which blows away impurities and moisture from the surface of the lead screw of the electric lead screw module 3.
[0030] In this embodiment, a drain pipe is fixed to one side of the outer wall of the cleaning tank 1, one end of the drain pipe extends into the cleaning tank 1, and a valve is provided on the other end located outside the cleaning tank 1.
[0031] The above technical solution allows for easy valve opening to drain the liquid after washing, facilitating the replacement of the washing liquid during the washing process and improving operational flexibility.
[0032] In this embodiment, the stirring mechanism 7 includes a mounting frame 70 fixed to the middle of the top of the support plate 6. The mounting frame 70 is in the shape of an inverted "U". A drive motor 71 is fixed on the mounting frame 70. A first gear 72 is fixed to the rotating shaft of the drive motor 71. A second gear 73 is rotatably connected to the top of the support plate 6. The second gear 73 meshes with the first gear 72. A stirring rod 74 is interference-fitted to the inner ring of the second gear 73. A circular hole is opened at the top of the stirring rod 74. Several stirring blades 75 are fixed to the outer wall of the stirring rod 74. A connecting pipe 76 is fixed to the bottom of the outer wall of the stirring rod 74. There are four connecting pipes 76. A fixing ring 77 is fixedly connected to one end of the four connecting pipes 76. The interior of the fixing ring 77 is hollow. A through hole 78 is opened on the fixing ring 77.
[0033] The above technical solution can achieve the mixing and stirring of flame retardant and cleaning liquid in the cleaning tank 1, thereby accelerating the washing efficiency.
[0034] In this embodiment, the two ends of the connecting pipe 76 are respectively connected to the inside of the stirring rod 74 and the fixing ring 77.
[0035] In this embodiment, an air pump 8 is fixed to the top of the mounting bracket 70, and a first air guide pipe 80 is fixed to the air outlet pipe of the air pump 8. The bottom of the first air guide pipe 80 is rotatably connected to the top of the stirring rod 74, and the first air guide pipe 80 extends into the interior of the stirring rod 74. A second air guide pipe 81 is connected to the air outlet pipe of the air pump 8. The second air guide pipe 81 is connected to the air outlet pipe, and the other end is fixed and connected to the first connecting rod 4.
[0036] In order to blow clean the surface of the guide rod, the same method as blowing clean the lead screw of the electric lead screw module 3 can be used, which will not be elaborated on here.
[0037] The first air guide tube 80 is connected to the stirring rod 74 via a rotary joint, and the second air guide tube 81 is sealed to the hollow cavity of the first connecting rod 4.
[0038] With the above technical solution, the air passage is unobstructed, and compressed air can be stably ejected from the through hole 78, effectively solving the problem of dead corners in the washing caused by the deposition of flame retardant at the bottom.
[0039] In this embodiment, both ends of the bottom of the support plate 6 are fixed with movable wheels 60, and the bottom of the movable wheels 60 rolls in contact with the top of the cleaning tank 1.
[0040] The above technical solutions make the movement of the support plate 6 easier and smoother, reducing the load and wear on the electric lead screw module 3.
[0041] In this embodiment, both the first connecting rod 4 and the second connecting rod 5 are "J" shaped.
[0042] Through the above technical solution, the first connecting rod 4 and the second connecting rod 5 with the "J" shaped structure can effectively pass through the mounting cavity 20 of the protective shell 2, so that the protective shell 2 can protect the electric lead screw module 3.
[0043] In this embodiment, a through hole is provided on the support plate 6, which is rotatably engaged with the stirring rod 74. A through hole is provided on the top of the mounting bracket 70, which is engaged with the first air guide pipe 80.
[0044] Through the above technical solution, the perforation provides radial support for the stirring rod 74, enhancing rotational stability; the perforation limits the first air guide tube 80, preventing it from swinging or tangling excessively due to airflow or rotation, ensuring reliable air path.
[0045] The workflow of this utility model: The washing device for flame retardant processing designed using this scheme operates as follows: Inject washing liquid into the cleaning tank 1, add the flame retardant to be washed, start the electric screw module 3, drive the support plate 6 to move horizontally through the first connecting rod 4 and the second connecting rod 5, start the drive motor 71, and drive the stirring rod 74 to rotate through gear transmission. The stirring blade 75 pushes the washing liquid to form a vortex. At the same time, start the air pump 8, and compressed air enters the stirring rod 74 through the first air guide pipe 80, and then sprays out from the through hole 78 of the fixed ring 77 through the connecting pipe 76, disturbing the flame retardant at the bottom, realizing the dual mixed washing of "mechanical + airflow".
[0046] Part of the compressed air from the air pump 8 enters the first connecting rod 4 through the second air guide pipe 81 and is sprayed out at an angle from the exhaust pipe 40 to blow away the lead screw of the electric lead screw module 3, remove surface impurities and moisture, and prevent rust and jamming. After washing is completed, the drain pipe valve is opened to drain the liquid.
[0047] The electric lead screw module 3, drive motor 71 and air pump 8 used in this utility model are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit and control principle are all existing known technologies. Therefore, the structure, circuit and control principle of the electric lead screw module 3, drive motor 71 and air pump 8 will not be described in detail here.
[0048] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A washing apparatus for processing flame retardants, comprising a washing tank (1), characterized in that: The cleaning tank (1) has protective shells (2) fixed on both sides of its outer wall. The protective shells (2) have mounting cavities (20). One mounting cavity (20) is equipped with an electric screw module (3), and the other mounting cavity (20) is equipped with a guide rod (30). The moving ends of the electric screw module (3) and the guide rod (30) are respectively fixed with a first connecting rod (4) and a second connecting rod (5). One end of the first connecting rod (4) and the second connecting rod (5) passes through the mounting cavity (20) and is jointly fixed with a support plate (6). The top of the support plate (6) is fixed with a stirring mechanism (7) for stirring the flame retardant. An air pump (8) is also fixed on the support plate (6). One end of the air pump (8) is connected to the stirring mechanism (7), and the other end is fixed to the top of the first connecting rod (4) and communicates with the first connecting rod (4). The first connecting rod (4) has a hollow structure inside. Exhaust pipes (40) are fixed on both sides of the outer wall of the first connecting rod (4). The exhaust pipes (40) are communicated with the first connecting rod (4). The exhaust pipes (40) are inclined toward the lead screw of the electric lead screw module (3).
2. The washing apparatus for processing flame retardants according to claim 1, characterized in that: A drain pipe is fixed to one side of the outer wall of the cleaning tank (1), one end of which extends into the cleaning tank (1), and a valve is provided on the other end of the drain pipe located outside the cleaning tank (1).
3. The washing apparatus for processing flame retardants according to claim 1, characterized in that: The stirring mechanism (7) includes a mounting bracket (70) fixed in the middle of the top of the support plate (6). A drive motor (71) is fixed on the mounting bracket (70). A first gear (72) is fixed on the rotating shaft of the drive motor (71). A second gear (73) is rotatably connected to the top of the support plate (6). The second gear (73) meshes with the first gear (72). A stirring rod (74) is interference-fitted on the inner ring of the second gear (73). A circular hole is opened at the top of the stirring rod (74). Several stirring blades (75) are fixed on the outer wall of the stirring rod (74). A connecting pipe (76) is fixed at the bottom of the outer wall of the stirring rod (74). There are four connecting pipes (76). One end of the four connecting pipes (76) is fixedly connected to a fixing ring (77). The interior of the fixing ring (77) is hollow. A through hole (78) is opened on the fixing ring (77).
4. A washing device for processing flame retardants according to claim 3, characterized in that: The two ends of the connecting pipe (76) are respectively connected to the interior of the stirring rod (74) and the fixing ring (77).
5. A washing apparatus for processing flame retardants according to claim 3, characterized in that: An air pump (8) is fixed to the top of the mounting bracket (70). The air outlet pipe of the air pump (8) is fixed with a first air guide pipe (80). The bottom of the first air guide pipe (80) is rotatably connected to the top of the stirring rod (74), and the first air guide pipe (80) extends into the interior of the stirring rod (74). A second air guide pipe (81) is connected to the air outlet pipe of the air pump (8). The second air guide pipe (81) is connected to the air outlet pipe, and the other end is fixed and connected to a first connecting rod (4).
6. A washing apparatus for processing flame retardants according to claim 3, characterized in that: Both ends of the bottom of the support plate (6) are fixed with movable wheels (60), and the bottom of the movable wheels (60) rolls in contact with the top of the cleaning tank (1).
7. A washing apparatus for processing flame retardants according to claim 1, characterized in that: The first connecting rod (4) and the second connecting rod (5) are both "J" shaped.
8. A washing apparatus for processing flame retardants according to claim 3, characterized in that: The support plate (6) has a through hole that is rotatably engaged with the stirring rod (74). The top of the mounting bracket (70) has a through hole that is engaged with the first air guide pipe (80).
Citation Information
Patent Citations
Washing device for aluminum magnesium alloy flame retardant production process
CN214529249U