A transmission housing blow-off device

Abstract

The utility model provides a transmission housing blowing device belongs to the automobile automatic gearbox manufacturing technical field. The conveying line body is worn in blowing storehouse, and the feeding end is sealed and is blocked through the inlet door, and the discharge end is sealed and is blocked through the discharge door, and there is control system on it, the inner top wall is connected with the fixed end of mobile cylinder, and the inner bottom surface has position sensor, the mobile cylinder movable end is connected with the middle part of n type frame, and the two vertical rods of n type frame are arranged at the front and back ends of work piece respectively, and a plurality of mobile blowing nozzles are installed, a plurality of mobile blowing nozzles are communicated with the blowing system and are arranged, the conveying line body, inlet door, discharge door, mobile cylinder and position sensor are all connected with the signal transmission of control system, the utility model improves product cleanliness and quality stability, reduces the manpower cost and improves production efficiency, eliminates the operation safety hidden danger, meets the intelligent manufacturing safety environmental protection requirement, realizes the collaborative promotion of four -dimensional benefits of quality, economy, safety and environment.

Description

Technical Field

[0001] This utility model relates to a blowing device for a transmission housing, belonging to the field of automotive automatic transmission manufacturing technology. Background Technology

[0002] In the field of automotive automatic transmission manufacturing technology, after the transmission housing has completed the pressure water test, sewage and debris will remain on its surface and in many threaded holes, mounting holes and oil holes, which need to be cleaned.

[0003] In existing technologies, manual cleaning with a handheld air gun is typically used to clean the gearbox housing 100%. However, due to the numerous and complex distribution of threaded holes in the gearbox housing, manual operation easily leads to missed areas or incomplete cleaning, resulting in the inability to completely remove wastewater and debris, making it difficult to effectively prevent quality problems. Manual operation requires an additional operator dedicated to the cleaning task, increasing labor costs on the production line. Furthermore, on-site observations show that manually cleaning a single gearbox housing takes up to 180 seconds, failing to meet production line flow rate requirements and becoming a bottleneck in production efficiency. In addition, the air gun cleaning process generates aluminum shavings and debris flying everywhere, causing environmental pollution and posing operational safety hazards, which does not meet the safety and environmental protection requirements of modern intelligent manufacturing. Utility Model Content

[0004] To address the problems existing in the background art, this utility model provides a gearbox housing blowing device.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a gearbox housing blowing device, comprising an inlet gate, a conveyor line, movable blowing nozzles, a control system, a movable cylinder, a blowing chamber, and an outlet gate; the conveyor line passes through the blowing chamber, the inlet end of the blowing chamber is sealed by the inlet gate, the outlet end of the blowing chamber is sealed by the outlet gate, and a control system is installed on the blowing chamber; the inner top wall of the blowing chamber is fixedly connected to the fixed end of a horizontally arranged movable cylinder, the movable end of the movable cylinder is fixedly connected to the middle of the horizontal rod of an n-shaped frame, the two vertical rods of the n-shaped frame are respectively arranged at the front and rear ends of the workpiece, and multiple movable blowing nozzles are installed on each of the two vertical rods of the n-shaped frame, and the multiple movable blowing nozzles are all connected to the blowing system; a position sensor is installed in the middle of the bottom surface of the blowing chamber; the conveyor line, inlet gate, outlet gate, movable cylinder, and position sensor are all connected to the control system for signal transmission.

[0006] Furthermore, the plurality of movable air nozzles include two types: small nozzles corresponding to shallow holes and large nozzles corresponding to deep holes.

[0007] Furthermore, the inlet gate and the outlet gate are respectively fixedly connected to the movable end of the corresponding vertically arranged lifting cylinder. The fixed end of each lifting cylinder is fixed to the top of the air blowing chamber. The inlet gate and the outlet gate are both sealed and slidably connected to the air blowing chamber. Each lifting cylinder is connected to the control system for signal transmission.

[0008] Furthermore, the side wall of the air chamber is equipped with a sealed safety door.

[0009] Furthermore, a frame is fixed to the lower end of the air-blowing chamber.

[0010] Furthermore, a collection trough is placed on the frame, and the bottom plate of the air blowing chamber has a mesh structure, with the bottom plate of the air blowing chamber corresponding to the collection trough.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention uses a movable air nozzle on an n-shaped frame driven by a movable cylinder to perform full-coverage cleaning of all holes in the gearbox housing, effectively solving the problems of missed cleaning and incomplete cleaning that exist in manual cleaning, thus improving product cleanliness and quality stability. By replacing manual operation with automated operation, the number of operators required is reduced, labor costs are lowered, and production efficiency is improved. The sealed air chamber and collection tank design avoids aluminum shavings and debris splashing and wastewater pollution of the site environment, eliminating operational safety hazards, meeting the safety and environmental protection requirements of intelligent manufacturing, and achieving a synergistic improvement in four dimensions: quality, economy, safety, and environment. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 The main view; Figure 3 This is a schematic diagram showing the connection between the movable air nozzle and the movable cylinder. The arrows in the diagram indicate the direction of movement of the movable air nozzle. Detailed Implementation

[0013] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0014] A gearbox housing blowing device includes an inlet gate 1, a conveyor line 2, movable blowing nozzles 3, a control system 5, a movable cylinder 6, a blowing chamber 9, and an outlet gate 11. The conveyor line 2 passes through the blowing chamber 9. The inlet end of the blowing chamber 9 is sealed by the inlet gate 1, and the outlet end of the blowing chamber 9 is sealed by the outlet gate 11. The control system 5 is installed on the blowing chamber 9. The inner top wall of the blowing chamber 9 is fixedly connected to the fixed end of the horizontally arranged movable cylinder 6. The movable end of the movable cylinder 6 is fixedly connected to the middle of the horizontal bar of the n-shaped frame. The two vertical bars of the n-shaped frame are respectively arranged at the front and rear ends of the workpiece, and multiple movable blowing nozzles 3 are installed on each of the two vertical bars of the n-shaped frame. The multiple movable blowing nozzles 3 are all connected to the blowing system. A position sensor is installed in the middle of the inner bottom surface of the blowing chamber 9. The conveyor line 2, the inlet gate 1, the outlet gate 11, the movable cylinder 6, and the position sensor are all connected to the control system 5 for signal transmission.

[0015] Furthermore, the plurality of movable air nozzles 3 include two types: small nozzles of 1.0 mm corresponding to shallow holes and large nozzles of 1.5~2.0 mm corresponding to deep holes, totaling 12 nozzles. This allows for full coverage cleaning of more than 100 holes on the workpiece during operation. With fewer nozzles, greater compressed air force, and significant drying effect, the workpiece can be cleaned back and forth.

[0016] Furthermore, the inlet gate 1 and the outlet gate 11 are respectively fixedly connected to the movable end of the corresponding vertically arranged lifting cylinder 4. The fixed end of each lifting cylinder 4 is fixed to the top of the air blowing chamber 9. The inlet gate 1 and the outlet gate 11 are both sealed and slidably connected to the air blowing chamber 9. Each lifting cylinder 4 is connected to the control system 5 for signal transmission.

[0017] Furthermore, the side wall of the air-blowing chamber 9 is provided with a sealed safety door.

[0018] Furthermore, a frame 10 is fixed to the lower end of the air-blowing chamber 9.

[0019] Furthermore, a collection trough 8 for collecting debris and sewage is placed on the frame 10, and the bottom plate of the blower chamber 9 has a mesh structure, with the bottom plate of the blower chamber 9 corresponding to the collection trough 8.

[0020] The working process of this utility model is as follows: S1: Before cleaning the workpiece, this utility model is in standby mode, that is: both the inlet door 1 and the outlet door 11 are open, and the conveyor line 2 is in operation. S2: After the workpiece is taken out of the water tester, it is placed on the conveyor line 2 and automatically driven into the air blowing chamber 9. After traveling to the middle of the air blowing chamber 9, the position sensor sends a signal to the control system 5. The control system 5 controls the conveyor line 2 to stop working immediately and controls the lifting cylinder 4 to close the inlet door 1 and the outlet door 11. S3: After the workpiece is in place, the blowing system starts timing for 100 seconds, the blowing valve opens, the moving blowing nozzle 3 blows air, and at the same time the control system 5 controls the moving cylinder 6 to start driving the moving blowing nozzle 3 to move left and right. The displacement time / distance can be preset in the control system 5, or corresponding position sensors can be set at the left and right ends respectively and connected to the control system 5 for signal transmission, so as to realize the reciprocating movement after reaching the position. S4: Run the blowing operation according to the programmed blowing time, and move cylinder 6 for 100 seconds to complete the operation; S5: After the work is completed, the moving cylinder 6 is reset and the blower valve of the blower system is closed; S6: Control system 5 controls lifting cylinder 4 to open inlet gate 1 and outlet gate 11; S7: Control system 5 controls the conveyor line 2 to continue its transmission operation, transporting the workpiece to the next station.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A blowing device for a transmission housing, characterized in that: The system includes an inlet gate (1), a conveyor line (2), a movable air nozzle (3), a control system (5), a movable cylinder (6), an air chamber (9), and an outlet gate (11). The conveyor line (2) is installed inside the air chamber (9). The inlet end of the air chamber (9) is sealed by the inlet gate (1), and the outlet end of the air chamber (9) is sealed by the outlet gate (11). The control system (5) is installed on the air chamber (9). The inner top wall of the air chamber (9) is fixedly connected to the fixed end of the horizontally arranged movable cylinder (6). The movable end of the moving cylinder (6) is fixedly connected to the middle of the horizontal bar of the n-shaped frame. The two vertical bars of the n-shaped frame are respectively set at the front and rear ends of the workpiece, and multiple moving air nozzles (3) are installed on the two vertical bars of the n-shaped frame. The multiple moving air nozzles (3) are all connected to the air blowing system. A position sensor is installed in the middle of the bottom surface of the air blowing chamber (9). The conveyor line (2), the inlet gate (1), the outlet gate (11), the moving cylinder (6) and the position sensor are all connected to the control system (5) for signal transmission.

2. The air blowing device for a transmission housing according to claim 1, characterized in that: The plurality of movable air-blowing nozzles (3) include two types: small nozzles corresponding to shallow holes and large nozzles corresponding to deep holes.

3. The air blowing device for a transmission housing according to claim 1, characterized in that: The feed gate (1) and the discharge gate (11) are respectively fixedly connected to the movable end of the corresponding vertically arranged lifting cylinder (4). The fixed end of each lifting cylinder (4) is fixed at the top of the air chamber (9). The feed gate (1) and the discharge gate (11) are sealed and slidably connected to the air chamber (9). Each lifting cylinder (4) is connected to the control system (5) for signal transmission.

4. A transmission housing blowing device according to claim 2 or 3, characterized in that: The side wall of the air chamber (9) is provided with a sealed safety door.

5. A transmission housing blowing device according to claim 1, characterized in that: The lower end of the air-blowing chamber (9) is fixed with a frame (10).

6. A transmission housing blowing device according to claim 5, characterized in that: The frame (10) is equipped with a collection trough (8), and the bottom plate of the air blower (9) is a mesh structure. The bottom plate of the air blower (9) is correspondingly set with the collection trough (8).

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