Anti-blocking type soda ash pipeline dredging and cleaning equipment
Patent Information
- Application Number
- CN202522248859.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The cutting blade one on the outer wall of the drill bit and the cutting blade two on the outer wall of the drill bit form a double-layer cutting system. For viscous sodium silicate that has not completely hardened in the pipeline, the cutting blade one can quickly scrape off and break it up as the drill bit rotates, preventing it from further solidifying. For hardened crystalline blocks, the cutting blade two at the front end of the drill bit can directly cut in and break them up. Combined with the secondary processing of the cutting blade one, the logic of first breaking up the hard blocks and then cleaning the adhesion is achieved. This utility model can also quickly switch between installing the motor assembly or the high-pressure water spray assembly for different blockage scenarios. When only high-pressure flushing is needed to soften the residue, the high-pressure pump can be installed alone. When it is necessary to remove crystals, the motor assembly can be switched to adapt to the diverse needs of pipeline maintenance. At the same time, the components can be maintained individually. If the high-pressure pump fails, the motor assembly can be switched to continue operation, avoiding the shutdown of the entire equipment due to the failure of a single component.
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Figure CN224749698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline dredging technology, specifically to an anti-clogging sodium silicate pipeline dredging and cleaning device. Background Technology
[0002] Sodium silicate, also known as sodium silicate, is an important inorganic chemical raw material widely used in building materials, chemicals, casting, papermaking, detergents, and other fields. In industrial production, sodium silicate is usually transported in liquid form through pipelines. However, due to its own physicochemical properties, it easily crystallizes at low temperatures, has high viscosity, and easily adheres to the inner wall of pipes. After long-term transportation, it is very easy to form a hard scale layer or crystalline blockage inside the pipe, which leads to a reduction in the cross-sectional area of the pipeline, an increase in the transportation pressure, and in severe cases, complete blockage of the pipeline, causing production interruption. In some cases, the blockage may even cause local pressure overload and rupture of the pipeline, increasing equipment maintenance costs and safety risks.
[0003] However, commonly used augers and drill bits can easily scratch and damage the inner wall of pipes, especially for precision plastic or stainless steel pipes, potentially disrupting the smoothness of the inner wall and exacerbating the adhesion and crystallization of sodium silicate. Furthermore, the power and flushing components of pipe cleaning equipment are often fixed or independently designed, making it impossible to switch between them as needed. When only light cleaning is required, the entire set of equipment must be carried, increasing the burden of transportation. If only high-pressure flushing is needed, a separate external high-pressure pump must be connected, making operation cumbersome and incompatible. While some equipment supports component disassembly, there is no dedicated switching and installation structure, requiring various tools and recalibration of component positions during disassembly and assembly, making the entire process time-consuming and labor-intensive, thus affecting cleaning efficiency in clogged situations.
[0004] Based on this, the present invention provides an anti-clogging sodium silicate pipe dredging and cleaning device to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide an anti-clogging sodium silicate pipe dredging and cleaning device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model proposes an anti-clogging sodium silicate pipe dredging and cleaning device, comprising: Unclogging head assembly; Motor assembly, the motor assembly is located at one end of the drain head assembly; High-pressure water spray assembly, which is located on one side of the motor assembly; The unblocking head assembly also includes a high-pressure water jet head. The inner ring of a bearing is fixedly connected to the middle section of the outer wall of the high-pressure water jet head. The inner walls of several drill blades are symmetrically fixedly connected to the outer ring of the bearing. A cutting tool is fixedly connected to the outer wall of each drill blade. The inner ring of a bearing is fixedly connected to the top of the high-pressure water jet head. The outer ring of the bearing is fixedly connected to one end of the inner wall of the drill blade. A drill bit is rotatably connected to one side of the bearing. Several cutting tools are symmetrically fixedly connected to the outer wall of the drill bit.
[0007] Preferably, the high-pressure water nozzle has an inlet at its bottom and an outlet on its outer wall.
[0008] Preferably, several connection ports are symmetrically opened on one side of the bearing.
[0009] Preferably, the motor assembly further includes a motor, with one end of a transmission rod fixedly connected to the motor output end, the other end of the transmission rod fixedly connected to one side of a fixed plate, and one end of several connecting rods symmetrically fixedly connected to the other side of the fixed plate, with the other end of the connecting rods screwed to the corresponding connection port.
[0010] Preferably, the high-pressure water spray assembly further includes a high-pressure water pump, with an inlet at the top and a drain at one end. The drain is spirally connected to one end of a water pipe, and the other end of the water pipe is spirally connected to one end of a side pipe. The other end of the side pipe is fixedly connected to one side of the connecting pipe.
[0011] Preferably, one end of the connecting pipe is fixedly connected to the center of the fixed plate, and the other end of the connecting pipe is spirally connected to the water inlet.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The cutting blade one on the outer wall of the drill bit and the cutting blade two on the outer wall of the drill bit form a double-layer cutting system. For viscous sodium silicate that has not completely hardened in the pipeline, the cutting blade one can quickly scrape off and break it up as the drill bit rotates, preventing it from further solidifying. For hardened crystalline blocks, the cutting blade two at the front end of the drill bit can directly cut in and break them up. Combined with the secondary processing of the cutting blade one, the logic of first breaking up the hard blocks and then cleaning the adhesion is achieved. This utility model can also quickly switch between installing the motor assembly or the high-pressure water spray assembly for different blockage scenarios. When only high-pressure flushing is needed to soften the residue, the high-pressure pump can be installed alone. When it is necessary to remove crystals, the motor assembly can be switched to adapt to the diverse needs of pipeline maintenance. At the same time, the components can be maintained individually. If the high-pressure pump fails, the motor assembly can be switched to continue operation, avoiding the shutdown of the entire equipment due to the failure of a single component. Attached Figure Description
[0013] Figure 1 This is a structural diagram of a clog-resistant sodium silicate pipe dredging and cleaning device according to the present invention; Figure 2 This is a structural diagram of the unblocking head assembly of an anti-clogging sodium silicate pipe dredging and cleaning device according to this utility model; Figure 3 This is a structural diagram of the water inlet connection of the unblocking head assembly of an anti-clogging sodium silicate pipe dredging and cleaning device according to this utility model; Figure 4 This is a top view of the anti-clogging sodium silicate pipe dredging and cleaning device of this utility model; Figure 5 This is a structural diagram of the internal water pipe of an anti-clogging sodium silicate pipe dredging and cleaning device according to this utility model.
[0014] Legend: 1. Unblocking head assembly; 10. High-pressure water jet head; 11. Bearing 1; 12. Drill blade; 13. Cutter 1; 14. Bearing 2; 15. Drill bit; 16. Cutter 2; 17. Inlet; 18. Outlet; 19. Connecting port; 2. Motor assembly; 20. Motor; 21. Transmission rod; 22. Fixing plate; 23. Connecting rod; 3. High-pressure water jet assembly; 30. High-pressure water pump; 31. Inlet; 32. Drain; 33. Water pipe; 34. Side pipe; 35. Connecting pipe. Detailed Implementation
[0015] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0016] Example: Please refer to the present invention, which proposes an anti-clogging sodium silicate pipe unclogging and cleaning device, comprising: Unclogging head assembly 1; Motor assembly 2 is located at one end of the unclogging head assembly 1; High-pressure water spray assembly 3 is located on one side of motor assembly 2; The unblocking head assembly 1 also includes a high-pressure water jet head 10. The inner ring of a bearing 11 is fixedly connected to the middle section of the outer wall of the high-pressure water jet head 10. The inner walls of several drill blades 12 are symmetrically fixedly connected to the outer ring of the bearing 11. A cutting tool 13 is fixedly connected to the outer wall of each drill blade 12. The inner ring of a bearing 14 is fixedly connected to the top of the high-pressure water jet head 10. The outer ring of the bearing 14 is fixedly connected to one end of the inner wall of the drill blade 12. A drill bit 15 is rotatably connected to one side of the bearing 14. Several cutting tools 16 are symmetrically fixedly connected to the outer wall of the drill bit 15.
[0017] Please see Figure 2 and Figure 3When the operator unclogs the pipe, the motor 20 transmits power to rotate the drill bit 12 and the cutter 13 fixedly connected to the outer ring of the bearing 11, as well as the drill bit 15 and the cutter 16 fixedly connected to the outer ring of the bearing 24. When the unclogging head assembly 1 is inserted into the crystal in the pipe, the cutter 13 and the cutter 16 scrape and cut the crystal, thereby achieving the effect of removing the crystal and unclogging the pipe.
[0018] Furthermore, it should be noted that the bottom end of the high-pressure water nozzle 10 is provided with a water inlet 17, and the outer wall of the high-pressure water nozzle 10 is provided with a water outlet 18.
[0019] Please see Figure 2 and Figure 3 For viscous liquids that do not crystallize after use, operators can install a high-pressure water spray assembly 3. The pressurized water flows through the inlet 17 of the high-pressure water spray head 10 and is then sprayed out from the outlet 18 to achieve the effect of flushing the inner wall of the pipe and preventing the viscous liquid from crystallizing.
[0020] Furthermore, it should be noted that several connection ports 19 are symmetrically opened on one side of bearing 11.
[0021] Please see Figure 3 The connecting rod 23 of the motor assembly 2 is screwed to the connection port 19, which can achieve the effect of disassembly as needed.
[0022] Furthermore, it should be noted that the motor assembly 2 also includes a motor 20. The output end of the motor 20 is fixedly connected to one end of the transmission rod 21, and the other end of the transmission rod 21 is fixedly connected to one side of the fixing plate 22. The other side of the fixing plate 22 is symmetrically fixedly connected to one end of several connecting rods 23, and the other end of the connecting rods 23 is screwed to the corresponding connecting port 19.
[0023] Please see Figure 4 When unblocking the inner wall of the pipe, the operator turns on the motor 20. The power of the motor 20 is transmitted to the connecting rod 23, which is connected to the connection port 19, so that the rotation effect of the bearing 11 and bearing 14 of the unblocking head assembly 1 can be achieved.
[0024] Furthermore, it should be noted that the high-pressure water spray assembly 3 also includes a high-pressure water pump 30. The high-pressure water pump 30 has an inlet 31 at its top and a drain 32 at one end. The drain 32 is spirally connected to one end of a water pipe 33, and the other end of the water pipe 33 is spirally connected to one end of a side pipe 34. The other end of the side pipe 34 is fixedly connected to one side of a connecting pipe 35.
[0025] Please see Figure 4 , Figure 5When the operator only needs to clean the inner wall of the pipe, he / she only needs to turn on the high-pressure water pump 30. The water flows in from the inlet 31 and is pressurized by the high-pressure water pump 30. Then it flows out from the water pipe 33 connected to the drain 32 to the side pipe 34. Then it flows into the inlet 17 of the unclogging head assembly 1 from the connecting pipe 35 fixedly connected to the side pipe 34, and then is sprayed out from the outlet 18. This achieves the effect of pressurizing the water flow and flushing the inner wall of the pipe.
[0026] Furthermore, it should be noted that one end of the connecting pipe 35 is fixedly connected to the center of the fixing plate 22, and the other end of the connecting pipe 35 is spirally connected to the water inlet 17.
[0027] Please see Figure 3 , Figure 4 , Figure 5 One end of the connecting pipe 35 is fixedly connected to the fixing plate 22, and the other end is spirally connected to the water inlet 17. This can achieve the rotational stability of the motor assembly 2 and also facilitate disassembly for use in different scenarios.
[0028] Please see Figures 1 to 5 Before dredging the pipes, the operator should first observe the inner wall of the pipe. If there is only viscous liquid, simply connect the high-pressure water spray component 3 to the dredging head component 1 to flush with high-pressure water to prevent the viscous liquid from crystallizing. If there are already crystals on the inner wall of the pipe, the motor component 2 can be connected to the dredging head component 1 to break up and dredge the crystals. This can meet the diverse dredging needs depending on the condition of the inner wall of the pipe. At the same time, the components can be maintained individually. If the high-pressure pump fails, the motor component 2 can be switched on to continue the operation, avoiding the effect of the entire set of equipment being shut down due to the failure of a single component.
[0029] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A clog-resistant sodium silicate pipe unclogging and cleaning device, characterized in that, include: Unclogging head assembly (1); Motor assembly (2), which is disposed at one end of the unclogging head assembly (1); High-pressure water spray assembly (3) is disposed on one side of the motor assembly (2); The unblocking head assembly (1) also includes a high-pressure water jet head (10). The inner ring of bearing one (11) is fixedly connected to the middle section of the outer wall of the high-pressure water jet head (10). The inner walls of several drill blades (12) are symmetrically fixedly connected to the outer ring of the bearing one (11). A cutting tool one (13) is fixedly connected to the outer wall of each drill blade (12). The inner ring of bearing two (14) is fixedly connected to the top of the high-pressure water jet head (10). The outer ring of bearing two (14) is fixedly connected to one end of the inner wall of the drill blade (12). A drill bit (15) is rotatably connected to one side of bearing two (14). Several cutting tools two (16) are symmetrically fixedly connected to the outer wall of the drill bit (15).
2. The anti-clogging sodium silicate pipe dredging and cleaning equipment according to claim 1, characterized in that, The high-pressure water nozzle (10) has an inlet (17) at its bottom end and an outlet (18) on its outer wall.
3. The anti-clogging sodium silicate pipe dredging and cleaning equipment according to claim 2, characterized in that, Several connection ports (19) are symmetrically opened on one side of the bearing (11).
4. The anti-clogging sodium silicate pipe dredging and cleaning equipment according to claim 3, characterized in that, The motor assembly (2) also includes a motor (20), the output end of which is fixedly connected to one end of a transmission rod (21), the other end of which is fixedly connected to one side of a fixing plate (22), the other side of which is symmetrically fixedly connected to one end of several connecting rods (23), and the other end of the connecting rods (23) is spirally connected to the corresponding connecting port (19).
5. The anti-clogging sodium silicate pipe dredging and cleaning equipment according to claim 4, characterized in that, The high-pressure water spray assembly (3) also includes a high-pressure water pump (30), which has an inlet (31) at the top and a drain (32) at one end. The drain (32) is spirally connected to one end of a water pipe (33), and the other end of the water pipe (33) is spirally connected to one end of a side pipe (34). The other end of the side pipe (34) is fixedly connected to one side of a connecting pipe (35).
6. The anti-clogging sodium silicate pipe dredging and cleaning equipment according to claim 5, characterized in that, One end of the connecting pipe (35) is fixedly connected to the center of the fixing plate (22), and the other end of the connecting pipe (35) is spirally connected to the water inlet (17).