Safety blade double cutting knife waste collecting mechanism
Patent Information
- Application Number
- CN202522302059.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-30
AI Technical Summary
但这种双切刀裁切方式会产生多余的极片废料,不及时吸走会对后续卷绕工序及下一次裁切产生影响,为此有必要对现有的双切刀机构进行结构改进
[0009] Beneficial effects: The extended cylinder drives the vacuum chamber adsorption plate to extend into the cutting zone and approach the electrode. The adsorption micropores hold the waste material, ensuring that no waste material is drawn in during the winding process, thus not affecting the feeding efficiency. It effectively sorts and collects the waste material generated during the double cutter cutting process, improving product safety and equipment winding efficiency.
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Figure CN224749739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet winding machines, specifically to a safety electrode double-cut waste collection mechanism. Background Technology
[0002] Currently, in lithium-ion battery manufacturing, the feeding mechanism of the electrode winding machine is equipped with a double-cutting mechanism at its end. After the electrode and separator are fed to the specified length, the double-cutting mechanism performs a clean, neat, and synchronous transverse cut to form an independent, precisely sized cell prototype, preparing it for subsequent winding. The advantages of the double-cutting mechanism compared to the single-cutting mechanism are: the upper and lower blades cut in opposite directions, effectively avoiding metal burrs; the shearing force is uniform, resulting in smooth electrode edges without indentations, warping, or twisting, ensuring flat electrode feeding. However, this double-cutting method generates excess electrode waste. If not removed promptly, it will affect subsequent winding processes and the next cut. Therefore, it is necessary to improve the structure of the existing double-cutting mechanism. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this utility model provides a safe electrode double-cutting waste collection mechanism to solve the problem of effectively collecting waste materials during double-cutting. The specific technical solution is as follows: A safety electrode double-cutting waste collection mechanism includes an upper cutting blade holder, an upper cutting blade, a lower cutting blade holder, a lower left cutting blade, a lower right cutting blade, a lower support, a vacuum chamber adsorption plate, and an extension cylinder. The upper cutting blade is installed in the upper cutting blade holder, and the lower left and lower right cutting blades are installed in the lower cutting blade holder. The lower left and lower right cutting blades are separated to form a cutting zone. The upper cutting blade is located above the cutting zone. The lower cutting blade holder is mounted on the lower support. An extension cylinder is installed in front of the lower support. The lower cutting blade holder has an adsorption plate receiving groove located directly below the cutting zone. The vacuum chamber adsorption plate is located in the adsorption plate receiving groove. The extension cylinder drives the vacuum chamber adsorption plate to extend into the cutting zone and approach the electrode. The surface of the vacuum chamber adsorption plate has multiple adsorption micropores, and the inside of the vacuum chamber adsorption plate has a vacuum chamber. The adsorption micropores are connected to the vacuum chamber, and the adsorption micropores adsorb waste.
[0004] As a preferred embodiment of this utility model, the piston rod of the extended cylinder is connected to a connecting plate, a vacuum pipe connector is installed on the side of the connecting plate, the connecting plate is connected to the vacuum chamber adsorption plate, and the connecting plate is provided with a passage for the vacuum pipe connector to connect to the vacuum chamber.
[0005] As a preferred embodiment of this utility model, a waste suction pipe is installed on the side of the lower support, and a transverse cylinder drives the vacuum chamber adsorption plate to move transversely into the waste suction pipe.
[0006] As a preferred embodiment of this utility model, a transverse slide rail and a transverse cylinder are installed below the lower bracket. The transverse slide rail extends laterally, and the extension cylinder is slidably installed on the transverse slide rail.
[0007] As a preferred embodiment of this utility model, the cross-section of the adsorption plate receiving groove is a trapezoidal groove with a smaller top and a larger bottom.
[0008] As a preferred embodiment of this utility model, the pore size of the adsorption micropores is less than 2 mm.
[0009] Beneficial effects: The extended cylinder drives the vacuum chamber adsorption plate to extend into the cutting zone and approach the electrode. The adsorption micropores hold the waste material, ensuring that no waste material is drawn in during the winding process, thus not affecting the feeding efficiency. It effectively sorts and collects the waste material generated during the double cutter cutting process, improving product safety and equipment winding efficiency. Attached Figure Description
[0010] Figure 1 This is a perspective view of the present invention; Figure 2 This is the front view of this utility model; Figure 3 yes Figure 2 A cross-sectional view along the AA direction; Figure 4 This is a three-dimensional view of the vacuum chamber adsorption plate, the extension cylinder, and the transverse cylinder of this utility model. Detailed Implementation
[0011] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings: In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0012] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0013] like Figures 1-4As shown, a safety electrode double-cutting waste collection mechanism includes an upper cutter holder 1, an upper cutter 2, a lower cutter holder 3, a lower left cutter 4, a lower right cutter 5, a lower support 6, a vacuum chamber adsorption plate 7, and an extension cylinder 8. The upper cutter 2 is installed in the upper cutter holder 1, and the lower left cutter 4 and lower right cutter 5 are installed in the lower cutter holder 3. The lower left cutter 4 and lower right cutter 5 are separated to form a cutting zone 9. The upper cutter 2 is located above the cutting zone 9, and the lower cutter holder 3 is mounted on the lower support 6. An extension cylinder 8 is installed at the front, and an adsorption plate receiving groove 10 is provided in the lower cutter holder 3. The adsorption plate receiving groove 10 is located directly below the cutting zone 9. The vacuum chamber adsorption plate 7 is located in the adsorption plate receiving groove 10. The extension cylinder 8 drives the vacuum chamber adsorption plate 7 to extend into the cutting zone 9 and approach the electrode. The surface of the vacuum chamber adsorption plate 7 is provided with multiple adsorption micropores 71. The vacuum chamber adsorption plate 7 is provided with a vacuum chamber 72 inside. The adsorption micropores 71 are connected to the vacuum chamber 72, and the adsorption micropores 71 adsorb waste material.
[0014] Specifically, the piston rod of the extended cylinder 8 is connected to the connecting plate 11, and a vacuum pipe connector 12 is installed on the side of the connecting plate 11. The connecting plate 11 is connected to the vacuum chamber adsorption plate 13. The connecting plate is provided with a channel for the vacuum pipe connector to connect to the vacuum chamber. One end of the vacuum pipe connector 12 is connected to an external vacuum device, and the other end is connected to the vacuum chamber 72 through the channel. When the vacuum chamber 72 forms a vacuum state, the adsorption micropores adsorb the waste material. The pore size of the adsorption micropores is less than 2mm to prevent the waste material from directly entering the adsorption micropores.
[0015] Specifically, a waste suction pipe 14 is installed on the side of the lower support 6, and a transverse slide rail 14 and a transverse cylinder 15 are installed below the lower support 6. The transverse slide rail 14 extends laterally, and an extension cylinder 8 is slidably installed on the transverse slide rail 14. The transverse cylinder 15 is a rodless cylinder. The transverse cylinder 15 drives the extension cylinder 8 to move, thereby driving the vacuum chamber adsorption plate 13 to move laterally into the waste suction pipe 14. This facilitates the external dust collection device to suck up the waste adhering to the adsorption micropores. The cross-section of the adsorption plate receiving groove 10 is a trapezoidal groove with a smaller top and a larger bottom, which is conducive to the collection of waste.
[0016] The above description is a further detailed explanation of the present utility model in conjunction with specific preferred embodiments. It should not be considered that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the protection scope of the present utility model.
Claims
1. A safety electrode double-cutting waste collection mechanism, comprising an upper cutting blade holder, an upper cutting blade, a lower cutting blade holder, a lower left cutting blade, and a lower right cutting blade, wherein the upper cutting blade is installed in the upper cutting blade holder, and the lower left cutting blade and the lower right cutting blade are installed in the lower cutting blade holder, the lower left cutting blade and the lower right cutting blade are separated to form a cutting zone, and the upper cutting blade is located above the cutting zone, characterized in that: It also includes a lower support, a vacuum chamber adsorption plate, and an extension cylinder. The lower cutter holder is mounted on the lower support, and the extension cylinder is installed in front of the lower support. The lower cutter holder has an adsorption plate receiving groove, which is located directly below the cutting zone. The vacuum chamber adsorption plate is located in the adsorption plate receiving groove. The extension cylinder drives the vacuum chamber adsorption plate to extend into the cutting zone and approach the electrode. The surface of the vacuum chamber adsorption plate has multiple adsorption micropores, and the inside of the vacuum chamber adsorption plate has a vacuum chamber. The adsorption micropores are connected to the vacuum chamber, and the adsorption micropores adsorb waste material.
2. The safety electrode double-cutting waste collection mechanism according to claim 1, characterized in that: The piston rod of the extended cylinder is connected to the connecting plate, a vacuum pipe connector is installed on the side of the connecting plate, the connecting plate is connected to the vacuum chamber adsorption plate, and the connecting plate is provided with a channel for the vacuum pipe connector to connect to the vacuum chamber.
3. The safety electrode double-cutting waste collection mechanism according to claim 1, characterized in that: The waste suction pipe is installed on the side of the lower support, and the lateral movement cylinder drives the vacuum chamber adsorption plate to move laterally into the waste suction pipe.
4. The safety electrode double-cutting waste collection mechanism according to claim 3, characterized in that: A transverse slide rail and a transverse cylinder are installed below the lower bracket. The transverse slide rail extends laterally, and the extension cylinder is slidably installed on the transverse slide rail.
5. The safety electrode double-cutting waste collection mechanism according to claim 1, characterized in that: The cross-section of the adsorption plate receiving groove is a trapezoidal groove that is smaller at the top and larger at the bottom.
6. The safety electrode double-cutting waste collection mechanism according to claim 1, characterized in that: The pore size of the adsorption micropores is less than 2 mm.