Quick replacement AGC cylinder device for rough rolling mill
Patent Information
- Application Number
- CN202521889721.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0004]当AGC缸出现故障需要更换时,传统的更换方式存在诸多问题,通常情况下,更换AGC缸需要先停止粗轧机的运行,然后依靠人工借助行车等起重设备将旧缸吊起并移走,再将新缸吊运至安装位置进行安装,在此过程中,由于AGC缸体积较大、重量较重,且安装位置空间有限,不仅需要多名工作人员协同作业,耗费大量的人力,而且整个更换过程耗时极长,往往需要数小时甚至更长时间,严重影响了粗轧机的正常生产节奏,降低了生产效率
[0024] 1. In this utility model, the AGC cylinder of the roughing mill is moved vertically and horizontally to facilitate the assembly or disassembly of the AGC cylinder. During use, the AGC cylinder of the roughing mill can be replaced quickly and easily, which helps to save manpower and material resources and time when replacing the AGC cylinder, so as to ensure the normal production rhythm of the roughing mill and help to ensure the production efficiency of the roughing mill.
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Figure CN224749755U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of replacement devices, specifically a device for quickly replacing the AGC cylinder of a roughing mill. Background Technology
[0002] The roughing mill is a key piece of equipment in steel rolling production. It is mainly used for the preliminary rolling of steel billets. It can roll steel billets (such as slabs, square billets, etc.) at high temperature into intermediate rolled products with certain dimensions and shapes through the pressure of the rolls, providing qualified billets for the subsequent finishing rolling process.
[0003] The AGC cylinder in a roughing mill is a core actuator that enables automatic thickness control. It is a type of hydraulic cylinder that precisely controls the pressure between the rolls to adjust the thickness of the rolled material during the rolling process. This ensures that the thickness of the intermediate rolled material meets the process requirements and provides qualified billets for the subsequent finishing rolling process. During the operation of the roughing mill, the AGC cylinder plays a crucial control role, accurately controlling the pressure of the rolls and ensuring the dimensional accuracy of the rolled material.
[0004] When an AGC cylinder malfunctions and needs to be replaced, traditional replacement methods present numerous problems. Typically, replacing an AGC cylinder requires stopping the roughing mill, then manually lifting and removing the old cylinder using cranes or other lifting equipment, and finally transporting the new cylinder to the installation location. During this process, due to the large size and weight of the AGC cylinder, and the limited space at the installation location, not only are multiple workers required to work together, consuming a large amount of manpower, but the entire replacement process is also extremely time-consuming, often taking several hours or even longer. This severely impacts the normal production rhythm of the roughing mill and reduces production efficiency.
[0005] Therefore, we propose a device for quickly changing the AGC cylinder of a roughing mill. Utility Model Content
[0006] The purpose of this invention is to provide a device for quickly changing the AGC cylinder of a roughing mill, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A quick-change device for an AGC cylinder in a roughing mill includes a guide seat. A movable plate is slidably mounted on the upper surface of the guide seat in a horizontal direction. A first hydraulic cylinder is mounted in the middle of the upper surface of the movable plate. The output rod of the first hydraulic cylinder faces upward. A roughing mill AGC cylinder support plate is fixedly mounted on the upper end of the output rod of the first hydraulic cylinder. Fixed plates are fixed at both ends of the upper surface of the roughing mill AGC cylinder support plate. A second hydraulic cylinder is fixedly mounted in the middle of the surface of the fixed plate on the side away from the fixed plate. The output rods of the second hydraulic cylinders face the fixed plate and penetrate through the two side surfaces of the middle of the corresponding fixed plate. Clamping blocks are fixedly mounted on the opposite ends of the output rods of the second hydraulic cylinders.
[0009] As a further embodiment of this utility model: the movable plate is in a horizontal state, and limit cylinders are fixed at the four corners of the upper surface of the movable plate. The limit cylinders are all in a vertical state, and limit rods are slidably installed inside the limit cylinders along the vertical direction.
[0010] By adopting the above technical solution, the setting of the limiting cylinder can limit the limiting rod, making it easier to move the limiting rod stably.
[0011] As a further improvement of this utility model: all the limiting rods are in a vertical state, and the upper ends of the limiting rods are fixedly connected to the corresponding positions on the lower surface of the AGC cylinder support plate of the roughing mill.
[0012] By adopting the above technical solution, the setting of the limit rod can limit the position of the AGC cylinder support plate of the roughing mill.
[0013] As a further embodiment of this utility model: a driving slider is installed in the middle of the lower surface of the moving plate, and a retention groove is opened in the middle of the upper surface of the guide seat corresponding to the driving slider. The retention groove penetrates the two ends of the guide seat at the corresponding positions.
[0014] By adopting the above technical solution, the setting of the drive slider helps to move the moving plate in the horizontal direction.
[0015] As a further embodiment of this utility model: a guide rail matching the drive slider is installed at the bottom of the groove on the guide seat. The guide rail is horizontal, and the drive slider is slidably installed with the guide rail in the horizontal direction.
[0016] By adopting the above technical solution, the guide rail can limit the movement of the drive slider, which is beneficial for the movement of the drive slider.
[0017] As a further improvement of this utility model: connecting plates are fixed to both ends of the movable plate, the connecting plates are both in a vertical state, and a locking block is fixedly installed on the bottom of the opposite side of the connecting plates.
[0018] By adopting the above technical solution, the connecting plate can be used to limit the movement of the moving plate.
[0019] As a further improvement of this utility model, the guide seat has slots on both sides corresponding to the card blocks, and the slots are horizontal.
[0020] By adopting the above technical solution, the guide seat facilitates the assembly of various components in this replacement device.
[0021] As a further improvement of this utility model: the slots all penetrate the two end surfaces of the guide seat at the corresponding positions, and the blocks are slidably connected to the corresponding slots on the guide seat in the horizontal direction.
[0022] By adopting the above technical solution, the setting of the slot on the guide seat helps to limit the movement of the card block.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] 1. In this utility model, the AGC cylinder of the roughing mill is moved vertically and horizontally to facilitate the assembly or disassembly of the AGC cylinder. During use, the AGC cylinder of the roughing mill can be replaced quickly and easily, which helps to save manpower and material resources and time when replacing the AGC cylinder, so as to ensure the normal production rhythm of the roughing mill and help to ensure the production efficiency of the roughing mill.
[0025] 2. In this utility model, the output rod of the second hydraulic cylinder can drive the clamping block to move toward the roughing mill AGC cylinder. The clamping block can clamp and limit the roughing mill AGC cylinder, which facilitates stable assembly and use of the roughing mill AGC cylinder. When the moving plate moves, it can drive the roughing mill AGC cylinder support plate and the roughing mill AGC cylinder clamped and limited on the upper side of the roughing mill AGC cylinder support plate to move in the horizontal direction through the first hydraulic cylinder, the limiting cylinder and the limiting rod. The limiting cylinder can limit the roughing mill AGC cylinder support plate through the limiting rod, which helps to move the roughing mill AGC cylinder support plate stably. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the guide seat structure of this utility model;
[0028] Figure 3 This is a schematic diagram of the AGC cylinder support plate structure of the roughing mill according to this utility model;
[0029] Figure 4This is a schematic diagram of the limiting cylinder structure of this utility model;
[0030] Figure 5 This is a schematic diagram of the connecting plate structure of this utility model.
[0031] In the diagram: 1. Guide seat; 2. Retention groove; 3. Guide rail; 4. Drive slider; 5. Moving plate; 6. Connecting plate; 7. Clamping block; 8. Clamping slot; 9. First hydraulic cylinder; 10. Second hydraulic cylinder; 11. Limiting cylinder; 12. Limiting rod; 13. Roughing mill AGC cylinder support plate; 14. Fixing plate; 15. Clamping block. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figures 1-5 In this embodiment of the present invention, a device for quickly changing the AGC cylinder of a roughing mill includes a guide seat 1. A movable plate 5 is slidably mounted on the upper surface of the guide seat 1 in the horizontal direction. A first hydraulic cylinder 9 is mounted in the middle of the upper surface of the movable plate 5. The output rod of the first hydraulic cylinder 9 faces upward. A roughing mill AGC cylinder support plate 13 is fixedly mounted on the upper end of the output rod of the first hydraulic cylinder 9. Fixed plates 14 are fixed at both ends of the upper surface of the roughing mill AGC cylinder support plate 13. A second hydraulic cylinder is fixedly mounted in the middle of the surface of the fixed plate 14 on the side away from the fixed plate 14. The output rods of the first hydraulic cylinder 10 and the second hydraulic cylinder 10 both face the fixed plate 14 and pass through the two sides of the middle part of the fixed plate 14. The opposite ends of the output rods of the second hydraulic cylinder 10 are fixedly installed with clamping blocks 15. When in use, it is convenient and quick to replace the roughing mill AGC cylinder. When replacing the roughing mill AGC cylinder, it helps to save the manpower and material resources required, and saves the time required to replace the roughing mill AGC cylinder, so as to ensure the normal production rhythm of the roughing mill and help to ensure the production efficiency of the roughing mill.
[0034] The movable plate 5 is in a horizontal state, and limit cylinders 11 are fixed at the four corners of the upper surface of the movable plate 5. The limit cylinders 11 are all in a vertical state, and limit rods 12 are slidably installed in the vertical direction inside the limit cylinders 11. The limit cylinders 11 can limit the limit rods 12, which facilitates the stable movement of the limit rods 12. The limit rods 12 are all in a vertical state, and the upper ends of the limit rods 12 are fixedly connected to the corresponding positions on the lower surface of the roughing mill AGC cylinder support plate 13. The limit rods 12 can limit the roughing mill AGC cylinder support plate 13.
[0035] A drive slider 4 is installed in the middle of the lower surface of the movable plate 5. A retaining groove 2 is opened in the middle of the upper surface of the guide seat 1 corresponding to the drive slider 4. The retaining groove 2 passes through the two ends of the guide seat 1 at the corresponding position. The drive slider 4 helps to drive the movable plate 5 to move in the horizontal direction. A guide rail 3 matching the drive slider 4 is installed at the bottom of the retaining groove 2 on the guide seat 1. The guide rail 3 is in a horizontal state. The drive slider 4 and the guide rail 3 are slidably installed in the horizontal direction. The guide rail 3 can limit the drive slider 4, which is conducive to the movement of the drive slider 4.
[0036] Both ends of the movable plate 5 are fixed with connecting plates 6, which are vertical. The bottom of the opposite sides of the connecting plates 6 are fixed with locking blocks 7, which can limit the movement of the movable plate 5. Both sides of the guide seat 1 are provided with locking grooves 8 corresponding to the locking blocks 7. The locking grooves 8 are horizontal, which helps to assemble the various components in this replacement device. The locking grooves 8 penetrate both ends of the guide seat 1 at the corresponding positions. The locking blocks 7 are slidably connected to the corresponding locking grooves 8 on the guide seat 1 in the horizontal direction. The locking grooves 8 on the guide seat 1 help to limit the locking blocks 7.
[0037] The working principle of this utility model is as follows: During use, the guide seat 1 is installed at the location where it needs to be installed on the external roughing mill. When it is necessary to assemble the roughing mill AGC cylinder, the roughing mill AGC cylinder is placed between the clamping blocks 15 on the upper surface of the roughing mill AGC cylinder support plate 13. The second hydraulic cylinder 10 is then opened. When the second hydraulic cylinder 10 is open, the output rod of the second hydraulic cylinder 10 can drive the clamping blocks 15 to move toward the roughing mill AGC cylinder. The clamping blocks 15 can clamp and limit the roughing mill AGC cylinder, which facilitates the stable assembly and use of the roughing mill AGC cylinder.
[0038] When the installation position of the roughing mill AGC cylinder needs to be adjusted horizontally, the drive slider 4 is opened. When the drive slider 4 is open, it moves horizontally along the guide rail 3. When the drive slider 4 moves, it can drive the moving plate 5 to move horizontally. When the moving plate 5 moves, it can drive the locking block 7 to move along the slot 8 on the guide seat 1 through the connecting plate 6. The guide seat 1 can limit the moving plate 5 through the slot 8, the locking block 7 and the connecting plate 6, so as to facilitate the stable movement of the moving plate 5. When the moving plate 5 moves, it can drive the roughing mill AGC cylinder support plate 13 and the roughing mill AGC cylinder clamped and limited on the upper side of the roughing mill AGC cylinder support plate 13 to move horizontally through the first hydraulic cylinder 9, the limiting cylinder 11 and the limiting rod 12, so as to adjust the assembly position of the roughing mill AGC cylinder.
[0039] After moving the roughing mill AGC cylinder to the required assembly position, the first hydraulic cylinder 9 is opened. With the first hydraulic cylinder 9 open, the output rod of the first hydraulic cylinder 9 can drive the roughing mill AGC cylinder support plate 13 to move vertically upward. When the roughing mill AGC cylinder support plate 13 moves, it can drive the limiting rod 12 to move vertically along the inner side of the limiting cylinder 11. The limiting cylinder 11 can limit the roughing mill AGC cylinder support plate 13 through the limiting rod 12, which helps to move the roughing mill AGC cylinder support plate 13 stably. When the roughing mill AGC cylinder support plate 13 moves, it can drive the roughing mill AGC cylinder clamped and limited on the upper side to move vertically. After moving the roughing mill AGC cylinder upward to the corresponding position inside the roughing mill, the roughing mill AGC cylinder can be assembled.
[0040] By moving the roughing mill AGC cylinder vertically and horizontally, it is easy to assemble or disassemble the roughing mill AGC cylinder. During use, it is convenient and quick to replace the roughing mill AGC cylinder, which helps to save manpower and material resources and time when replacing the roughing mill AGC cylinder, so as to ensure the normal production rhythm of the roughing mill and help to ensure the production efficiency of the roughing mill.
[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A quick-change device for an AGC cylinder in a roughing mill, comprising a guide seat (1), characterized in that: A movable plate (5) is slidably mounted on the upper surface of the guide seat (1) in the horizontal direction. A first hydraulic cylinder (9) is mounted in the middle of the upper surface of the movable plate (5). The output rod of the first hydraulic cylinder (9) faces upward. A roughing mill AGC cylinder support plate (13) is fixedly mounted on the upper end of the output rod of the first hydraulic cylinder (9). Fixed plates (14) are fixed at both ends of the upper surface of the roughing mill AGC cylinder support plate (13). A second hydraulic cylinder (10) is fixedly mounted in the middle of the surface of the fixed plate (14) away from the other side. The output rod of the second hydraulic cylinder (10) faces the fixed plate (14) and passes through the two sides of the middle of the corresponding fixed plate (14). A clamping block (15) is fixedly mounted on the opposite end of the output rod of the second hydraulic cylinder (10).
2. The quick-change AGC cylinder device for roughing mills according to claim 1, characterized in that: The movable plate (5) is in a horizontal state, and the four corners of the upper surface of the movable plate (5) are fixed with limit cylinders (11). The limit cylinders (11) are all in a vertical state, and the limit rods (12) are slidably installed in the limit cylinders (11) along the vertical direction.
3. The quick-change AGC cylinder device for roughing mills according to claim 2, characterized in that: All the limiting rods (12) are in a vertical state, and the upper ends of the limiting rods (12) are fixedly connected to the corresponding positions on the lower surface of the roughing mill AGC cylinder support plate (13).
4. The quick-change AGC cylinder device for roughing mills according to claim 3, characterized in that: A drive slider (4) is installed in the middle of the lower surface of the movable plate (5), and a retention groove (2) is opened in the middle of the upper surface of the guide seat (1) corresponding to the drive slider (4). The retention groove (2) penetrates the two ends of the guide seat (1) at the corresponding positions.
5. The quick-change AGC cylinder device for roughing mills according to claim 4, characterized in that: The bottom of the groove (2) on the guide seat (1) is equipped with a guide rail (3) that matches the drive slider (4). The guide rail (3) is horizontal, and the drive slider (4) and the guide rail (3) are slidably installed together in the horizontal direction.
6. The quick-change AGC cylinder device for roughing mills according to claim 5, characterized in that: Both ends of the movable plate (5) are fixed with connecting plates (6), the connecting plates (6) are in a vertical state, and the bottom of the opposite sides of the connecting plates (6) are fixed with locking blocks (7).
7. A quick-change device for a roughing mill AGC cylinder according to claim 6, characterized in that: The guide seat (1) has slots (8) on both sides corresponding to the card block (7), and the slots (8) are horizontal.
8. A quick-change device for a roughing mill AGC cylinder according to claim 7, characterized in that: The slots (8) all penetrate the two end surfaces of the guide seat (1) at the corresponding positions, and the blocks (7) are all slidably connected to the corresponding slots (8) on the guide seat (1) in the horizontal direction.