A processing calender for a metal clad plate

CN224749765UActive Publication Date: 2026-09-15SHENZHEN NONFEMET TECH
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Patent Information

Application Number
CN202521988788.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-09-15
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

[0004]但是上述设计的一种金属板压延加工设备在使用时,若金属板的表面存在杂质,如氧化皮、砂粒等未进行清理,金属板在压延时杂质同步被碾压,从而嵌入压辊表面,可能使压辊形成凹痕,长期使用后,压辊表面会磨损不均,也会导致板材表面平整度下降

Benefits of technology

[0016] 1. Start the first motor to rotate the upper pressure roller, causing the metal composite plate to move from the side of the support plate where the cleaning roller is located to the other side of the upper pressure roller. During calendering, the other end of the upper pressure roller away from the first motor drives the synchronous wheel to rotate. The synchronous wheel drives another synchronous wheel on the first mounting frame to rotate through the synchronous belt. The synchronous wheel drives the mounting base to rotate, causing the mounting rod to rotate, thereby causing the cleaning roller to rotate on one side of the upper pressure roller. This allows the cleaning roller to clean the surface of the metal composite plate to be calendered, removing impurities from the surface of the metal plate and avoiding damage to the pressure roller.

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Abstract

The utility model discloses a kind of processing calendering devices of metal composite board, it is related to metal calendering processing technical field, including base, support plate connected in the top of base and first installation frame movably connected in the bottom of top plate, the side fixed mounting of first installation frame has first motor, the inside rotation of first installation frame is installed with upper press roll, and the drive end of first motor is fixedly connected with upper press roll;The utility model makes upper press roll rotate by starting first motor, makes metal composite board from the side that support plate is provided with cleaning roller to the other side of upper press roll, when calendering, the other end of upper press roll away from first motor drives synchronous wheel to rotate, two synchronous wheels are driven by synchronous belt, and synchronous wheel drives mounting seat to rotate and makes mounting rod rotate, so that cleaning roller rotates in the side of upper press roll, so that cleaning roller can clean the surface of metal composite board to be calendered, remove the impurity on the surface of metal plate, avoid damaging press roll.
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Description

Technical Field

[0001] This utility model relates to the field of metal rolling processing technology, specifically to a metal composite plate processing rolling device. Background Technology

[0002] Sheet metal is a thin, flat sheet of metal formed by industrial methods. Sheet metal is one of the basic forms used in metal processing. It can be cut and bent into various shapes, and countless everyday items are made of sheet metal, although the thickness can vary greatly. The production process of sheet metal often involves rolling. During rolling, the material is repeatedly squeezed and sheared by the shearing force generated between the rollers, thereby increasing its plasticity and extending it into thin products through further plasticization.

[0003] A Chinese patent (publication number CN220479737U) discloses a metal sheet rolling processing equipment. By setting an adjustable movable frame and placing the upper pressure roller on the movable frame, the upper pressure roller can be adjusted with the movable frame, thereby enabling the equipment to adapt to rolling metal sheets of different thicknesses.

[0004] However, when using the metal sheet rolling equipment designed above, if there are impurities on the surface of the metal sheet, such as oxide scale and sand particles, that are not cleaned, the impurities will be crushed simultaneously during rolling and embedded in the surface of the pressure roller, which may cause the pressure roller to form dents. After long-term use, the surface of the pressure roller will wear unevenly, which will also lead to a decrease in the flatness of the sheet surface.

[0005] To address these issues, we designed a processing and rolling apparatus for metal composite plates. Utility Model Content

[0006] The purpose of this invention is to provide a processing and rolling device for metal composite plates to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model provides a processing and rolling device for metal composite plates, including a base, a support plate connected to the top of the base, and a first mounting frame movably connected to the bottom of the top plate. A first motor is fixedly mounted on one side of the first mounting frame, and an upper pressure roller is rotatably mounted inside the first mounting frame. The drive end of the first motor is fixedly connected to the upper pressure roller. A synchronous wheel is rotatably mounted on the other side of the first mounting frame. The synchronous wheel is fixedly connected to the upper pressure roller through a rotating shaft. There are two synchronous wheels, and a synchronous belt is tensioned on the outer sides of the two synchronous wheels. A cleaning roller is rotatably mounted on one side of the inside of the first mounting frame, and a mounting rod is fixedly connected to one side of the cleaning roller. A mounting seat is rotatably mounted on one side of the inside of the first mounting frame, and the mounting seat is engaged with the mounting rod. One of the synchronous wheels is fixedly connected to the mounting seat through a rotating shaft.

[0008] Furthermore, a mounting groove is provided on one side of the mounting base, and a mounting rod is engaged inside the mounting groove. A sliding groove is provided on one side of the mounting base, and a sliding plate is movably connected inside the sliding groove. A plug rod is fixedly connected to the side of the sliding plate near the mounting groove, and one end of the plug rod is inserted into the inside of the mounting rod.

[0009] Furthermore, a telescopic spring is fixedly installed on one side of the inner wall of the slide groove, one end of the telescopic spring is fixedly connected to the slide groove, and the other end of the telescopic spring is fixedly connected to the sliding plate.

[0010] Furthermore, a handle is fixedly installed on the top of the sliding plate, and the outer side of the handle is provided with an integrally formed anti-slip texture.

[0011] Furthermore, a second mounting frame is fixedly installed on the top of the base, a second motor is fixedly installed on the outer side of the second mounting frame, a lower pressure roller is rotatably installed inside the second mounting frame, and the drive end of the second motor is fixedly connected to the lower pressure roller.

[0012] Furthermore, a hydraulic cylinder is fixedly installed on the top of the top plate, and the telescopic end of the hydraulic cylinder is fixedly connected to the first mounting frame.

[0013] Furthermore, the number of the sweeping rollers is set to two, with the other sweeping roller rotatably mounted inside the second mounting frame.

[0014] Furthermore, a guide groove is provided on one side of the inner wall of the slide, and a guide block is fixedly connected to one side of the sliding plate, and the guide block is slidably connected to the guide groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Start the first motor to rotate the upper pressure roller, causing the metal composite plate to move from the side of the support plate where the cleaning roller is located to the other side of the upper pressure roller. During calendering, the other end of the upper pressure roller away from the first motor drives the synchronous wheel to rotate. The synchronous wheel drives another synchronous wheel on the first mounting frame to rotate through the synchronous belt. The synchronous wheel drives the mounting base to rotate, causing the mounting rod to rotate, thereby causing the cleaning roller to rotate on one side of the upper pressure roller. This allows the cleaning roller to clean the surface of the metal composite plate to be calendered, removing impurities from the surface of the metal plate and avoiding damage to the pressure roller.

[0017] 2. After prolonged use, pull the sliding plate to compress the telescopic spring. The sliding plate slides inside the lower pressure roller, and the insert rod moves away from the mounting rod as the sliding plate slides. The insert rod then comes out of the mounting rod, allowing you to remove the mounting rod. Reinstall the new cleaning roller and mounting rod on one side of the upper pressure roller to maintain the cleaning effect of the cleaning roller. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a side view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the cleaning roller of this utility model;

[0021] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0022] In the diagram: 1. Base; 2. Support plate; 3. Top plate; 4. Hydraulic cylinder; 5. First mounting frame; 6. Upper pressure roller; 7. First motor; 8. Second mounting frame; 9. Second motor; 10. Lower pressure roller; 11. Cleaning roller; 12. Synchronous pulley; 13. Synchronous belt; 14. Mounting rod; 15. Mounting seat; 16. Mounting groove; 17. Insert rod; 18. Sliding plate; 19. Telescopic spring; 20. Slide groove; 21. Handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: a processing and rolling device for metal composite plates, including a base 1, a support plate 2 connected to the top of the base 1, and a first mounting frame 5 movably connected to the bottom of the top plate 3. A first motor 7 is fixedly mounted on one side of the first mounting frame 5, and an upper pressure roller 6 is rotatably mounted inside the first mounting frame 5. The drive end of the first motor 7 is fixedly connected to the upper pressure roller 6. A synchronous wheel 12 is rotatably mounted on the other side of the first mounting frame 5. The synchronous wheel 12 is fixedly connected to the upper pressure roller 6 through a rotating shaft. There are two synchronous wheels 12. The outer sides of the two synchronous wheels 12 are jointly tensioned by a synchronous belt 13. A cleaning roller 11 is rotatably mounted on one side of the inside of the first mounting frame 5. An mounting rod 14 is fixedly connected to one side of the cleaning roller 11. A mounting seat 15 is rotatably mounted on one side of the inside of the first mounting frame 5. The mounting seat 15 is engaged with the mounting rod 14. One of the synchronous wheels 12 is fixedly connected to the mounting seat 15 through a rotating shaft.

[0025] It should be noted that the outer side of the cleaning roller 11 is provided with bristles, and the bristles are made of steel wire.

[0026] In practice, the operator can start the first motor 7 to rotate the upper pressure roller 6 and start the second motor 9 to rotate the lower pressure roller 10, so that the metal composite plate can be moved from the side of the support plate 2 where the cleaning roller 11 is located to the other side of the upper pressure roller 6. The metal composite plate is rolled by the upper pressure roller 6 and the lower pressure roller 10. When the upper pressure roller 6 rotates, the other end of the upper pressure roller 6 away from the first motor 7 drives the synchronous wheel 12 to rotate. The synchronous wheel 12 drives another synchronous wheel 12 on the first mounting frame 5 to rotate through the synchronous belt 13. The synchronous wheel 12 drives the mounting seat 15 to rotate, and the mounting seat 15 drives the mounting rod 14 to rotate, so that the cleaning roller 11 rotates on one side of the upper pressure roller 6, so that the cleaning roller 11 can clean the metal composite plate to be rolled.

[0027] See Figure 3 and Figure 4 A mounting groove 16 is provided on one side of the mounting base 15. A mounting rod 14 is snapped into the inside of the mounting groove 16. A sliding groove 20 is provided on one side of the mounting base 15. A sliding plate 18 is movably connected inside the sliding groove 20. An insert rod 17 is fixedly connected to the side of the sliding plate 18 near the mounting groove 16. One end of the insert rod 17 is inserted into the inside of the mounting rod 14. A telescopic spring 19 is fixedly installed on one side of the inner wall of the sliding groove 20. One end of the telescopic spring 19 is fixedly connected to the sliding groove 20, and the other end of the telescopic spring 19 is fixedly connected to the sliding plate 18. A handle 21 is fixedly installed on the top of the sliding plate 18. An integrally formed anti-slip texture is provided on the outer side of the handle 21. A guide groove 20 is provided on one side of the inner wall of the sliding groove 20. A guide block is fixedly connected to one side of the sliding plate 18. The guide block is slidably connected to the guide groove 20.

[0028] By setting mounting seats 15, two mounting seats 15 are set symmetrically on both sides of the cleaning roller 11. The outer side of the cleaning roller 11 is provided with bristles. When the cleaning roller 11 is worn after long-term use, the sliding plate 18 can be pulled to compress the telescopic spring 19. The sliding plate 18 slides inside the lower pressure roller 10. The insertion rod 17 moves away from the mounting rod 14 as the sliding plate 18 slides. The insertion rod 17 disengages from the inside of the mounting rod 14, and the mounting rod 14 can be removed. The new cleaning roller 11 and mounting rod 14 are reinstalled on one side of the upper pressure roller 6. The mounting rod 14 is snapped into the inside of the mounting groove 16, so that the sliding plate 18 moves closer to the mounting rod 14 by the force of the telescopic spring 19. The insertion rod 17 is re-inserted into the insertion hole on one side of the mounting rod 14 to fix the mounting rod 14.

[0029] See Figure 1A second mounting frame 8 is fixedly installed on the top of the base 1. A second motor 9 is fixedly installed on the outer side of the second mounting frame 8. A lower pressure roller 10 is rotatably installed inside the second mounting frame 8. The drive end of the second motor 9 is fixedly connected to the lower pressure roller 10. There are two cleaning rollers 11. The other cleaning roller 11 is rotatably installed inside the second mounting frame 8.

[0030] By setting two sets of synchronous belts 13 and synchronous pulleys 12, and another set of synchronous belts 13 and synchronous pulleys 12 set on one side of the second mounting frame 8, when the second motor 9 is started, the lower pressure roller 10 rotates inside the second mounting frame 8, and similarly drives the cleaning roller 11 inside the second mounting frame 8 to rotate through the synchronous pulley 12 and synchronous belt 13, so as to clean the other side of the metal composite plate.

[0031] See Figure 1 A hydraulic cylinder 4 is fixedly installed on the top of the top plate 3, and the telescopic end of the hydraulic cylinder 4 is fixedly connected to the first mounting frame 5.

[0032] By setting up hydraulic cylinder 4, the hydraulic cylinder 4 can be activated to drive the first mounting frame 5 to move vertically on the top of the base 1. When the first mounting frame 5 moves, it drives the upper pressure roller 6 to move synchronously. By adjusting the distance between the upper pressure roller 6 and the lower pressure roller 10, it is easy to adapt to metal composite plates of different thicknesses.

[0033] Working principle: When the device is in use, the operator can start the first motor 7 to rotate the upper pressure roller 6 and start the second motor 9 to rotate the lower pressure roller 10, so that the metal composite plate moves from the side of the support plate 2 where the cleaning roller 11 is set to the other side of the upper pressure roller 6. The upper pressure roller 6 and the lower pressure roller 10 roll the metal composite plate. When rolling, when the upper pressure roller 6 rotates, the other end of the upper pressure roller 6 away from the first motor 7 drives the synchronous wheel 12 to rotate. The synchronous wheel 12 drives another synchronous wheel 12 on the first mounting frame 5 to rotate through the synchronous belt 13. The synchronous wheel 12 drives the mounting base 15 to rotate. The mounting base 15 drives the mounting rod 14 to rotate, so that the cleaning roller 11 rotates on one side of the upper pressure roller 6, so that the cleaning roller 11 can clean the metal composite plate to be rolled.

[0034] When the cleaning roller 11 wears out after prolonged use, the sliding plate 18 can be pulled to compress the telescopic spring 19. The sliding plate 18 slides inside the lower pressure roller 10, and the insertion rod 17 moves away from the mounting rod 14 as the sliding plate 18 slides. The insertion rod 17 then comes out of the mounting rod 14, allowing the mounting rod 14 to be removed. The new cleaning roller 11 and mounting rod 14 are then reinstalled on one side of the upper pressure roller 6. The mounting rod 14 is then snapped into the mounting groove 16, causing the sliding plate 18 to move closer to the mounting rod 14 due to the force of the telescopic spring 19. The insertion rod 17 is then reinserted into the insertion hole on one side of the mounting rod 14, thus securing the mounting rod 14.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A processing and rolling apparatus for metal composite plates, comprising a base (1), a support plate (2) connected to the top of the base (1), and a first mounting frame (5) movably connected to the bottom of a top plate (3), characterized in that: A first motor (7) is fixedly installed on one side of the first mounting frame (5). An upper pressure roller (6) is rotatably installed inside the first mounting frame (5). The drive end of the first motor (7) is fixedly connected to the upper pressure roller (6). A synchronous wheel (12) is rotatably installed on the other side of the first mounting frame (5). The synchronous wheel (12) is fixedly connected to the upper pressure roller (6) through a rotating shaft. There are two synchronous wheels (12). The outer sides of the two synchronous wheels (12) are tensioned together by a synchronous belt (13). A sweeping roller (11) is rotatably installed on one side of the inside of the first mounting frame (5). An installation rod (14) is fixedly connected to one side of the sweeping roller (11). An installation seat (15) is rotatably installed on one side of the inside of the first mounting frame (5). The installation seat (15) is engaged with the installation rod (14). One of the synchronous wheels (12) is fixedly connected to the installation seat (15) through a rotating shaft.

2. The processing and rolling apparatus for a metal composite plate as described in claim 1, characterized in that: The mounting base (15) has a mounting groove (16) on one side, and a mounting rod (14) is engaged inside the mounting groove (16). The mounting base (15) has a sliding groove (20) on one side, and a sliding plate (18) is movably connected inside the sliding groove (20). A plug rod (17) is fixedly connected to the side of the sliding plate (18) near the mounting groove (16), and one end of the plug rod (17) is inserted into the mounting rod (14).

3. The processing and rolling apparatus for a metal composite plate as described in claim 2, characterized in that: A telescopic spring (19) is fixedly installed on one side of the inner wall of the slide groove (20). One end of the telescopic spring (19) is fixedly connected to the slide groove (20), and the other end of the telescopic spring (19) is fixedly connected to the sliding plate (18).

4. The processing and rolling apparatus for a metal composite plate as described in claim 3, characterized in that: A handle (21) is fixedly installed on the top of the sliding plate (18), and the outer side of the handle (21) is provided with an integrally formed anti-slip texture.

5. The processing and rolling apparatus for a metal composite plate as described in claim 4, characterized in that: A second mounting frame (8) is fixedly installed on the top of the base (1), a second motor (9) is fixedly installed on the outer side of the second mounting frame (8), and a lower pressure roller (10) is rotatably installed inside the second mounting frame (8). The drive end of the second motor (9) is fixedly connected to the lower pressure roller (10).

6. The processing and rolling apparatus for a metal composite plate as described in claim 5, characterized in that: A hydraulic cylinder (4) is fixedly installed on the top of the top plate (3), and the telescopic end of the hydraulic cylinder (4) is fixedly connected to the first mounting frame (5).

7. The processing and rolling apparatus for a metal composite plate as described in claim 6, characterized in that: The number of the cleaning rollers (11) is set to two, and the other cleaning roller (11) is rotatably installed inside the second mounting frame (8).

8. The processing and rolling apparatus for a metal composite plate as described in claim 7, characterized in that: A guide groove (20) is provided on one side of the inner wall of the slide (20), and a guide block is fixedly connected to one side of the sliding plate (18). The guide block is slidably connected to the guide groove (20).

Citation Information

Patent Citations

  • Metal plate calendaring equipment

    CN220479737U