Longitudinal guide groove extrusion forming device of photovoltaic support

Abstract

The utility model relates to a kind of longitudinal guide slot extrusion forming device of photovoltaic support, belong to photovoltaic accessory technical field, a kind of longitudinal guide slot extrusion forming device of photovoltaic support, including base, the top of the base is fixedly connected with mounting bracket, the top of the mounting bracket is fixedly connected with gantry, the inner side top of the gantry is fixedly provided with hydraulic cylinder, the output end of the hydraulic cylinder is fixedly provided with upper die, the utility model is driven two-way screw rod rotation by servo motor, drives U-shaped frame one and U-shaped frame two relative movement, and the support is stably clamped to realize centering, finally drive hydraulic cylinder drives upper die to descend, and cooperate with lower die to complete support processing, servo motor and two-way screw rod realize accurate centering, can be adapted to different specifications of support, improve work efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic accessories technology, specifically relating to a longitudinal guide groove extrusion molding device for photovoltaic brackets. Background Technology

[0002] Photovoltaic brackets securely fix photovoltaic modules to prevent them from shifting or being damaged due to the outdoor environment. They must withstand harsh outdoor conditions such as wind, snow, and corrosion to ensure the long-term stable operation of the system, extend its service life, provide a basic guarantee for the performance of photovoltaic modules, reduce maintenance failures, and indirectly reduce power generation costs. They are an important prerequisite for achieving efficient and reliable power generation of photovoltaic systems.

[0003] In the existing technology, some photovoltaic bracket longitudinal guide groove extrusion molding devices use fixed molds to center the brackets during processing. When processing brackets of different specifications, it is necessary to change the corresponding fixed molds, which increases production costs and time costs and reduces overall work efficiency. In order to solve the above problems, there is a need for a photovoltaic bracket longitudinal guide groove extrusion molding device. Utility Model Content

[0004] The purpose of this utility model is to provide a simple and reasonably designed longitudinal guide groove extrusion molding device for photovoltaic brackets in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A longitudinal guide groove extrusion molding device for a photovoltaic bracket includes a base, a mounting frame fixedly connected to the top of the base, a gantry frame fixedly connected to the top of the mounting frame, a hydraulic cylinder fixedly installed on the inner top of the gantry frame, an upper mold fixedly installed at the output end of the hydraulic cylinder, a lower mold that cooperates with the upper mold fixedly installed on the top of the mounting frame, a centering component installed on the inner side of the mounting frame, and a collecting component installed on the top of the mounting frame.

[0007] As a further optimization of this utility model, the centering component includes a servo motor fixedly connected to the outside of the mounting frame. The output end of the servo motor passes through one side of the mounting frame and is fixedly connected to a bidirectional lead screw. The two ends of the bidirectional lead screw are respectively threaded to U-shaped frame one and U-shaped frame two. The inner side of the mounting frame is fixedly connected to a guide rod that is slidably disposed inside U-shaped frame one and U-shaped frame two.

[0008] As a further optimization of this utility model, a stop sleeve is fixedly connected to the side of the U-shaped frame one near the side of the U-shaped frame two, and a blocking block inserted into the inside of the stop sleeve is fixedly connected to the side of the U-shaped frame two near the side of the U-shaped frame one.

[0009] As a further optimization of this utility model, the collecting component includes a cylinder fixedly mounted on the top of the mounting frame, and a push block is fixedly connected to the output end of the cylinder.

[0010] As a further optimization of this utility model, a support plate is fixedly connected to the outer side of the mounting frame, and a mounting plate that is slidably disposed on the inner side of the support plate is fixedly connected to the outer side of the U-shaped frame. Multiple push rods are fixedly connected to the outer side of the mounting plate.

[0011] As a further optimization of this utility model, a transmission roller is fixedly provided on the top of the mounting frame, and a collection rack is fixedly provided on the bottom of the mounting frame.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model uses a servo motor to drive a bidirectional lead screw to rotate, causing U-shaped frame one and U-shaped frame two to move relative to each other, stably clamping the bracket to achieve centering. Finally, the hydraulic cylinder is driven to move the upper mold downward, cooperating with the lower mold to complete the bracket processing. The servo motor and bidirectional lead screw achieve precise centering, which can adapt to brackets of different specifications and improve work efficiency.

[0014] 2. This utility model uses a servo motor to drive U-shaped frame one and U-shaped frame two to move in opposite directions to widen the gap, remove the obstruction to the bracket, and allow the bracket to pass through the stop block sleeve and the stop block. The cylinder drives the push block to push the bracket out, so that it slides onto the support plate at the top of the mounting frame. The servo motor drives U-shaped frame one and U-shaped frame two to retract inward, so that the stop block abuts against the stop block sleeve. Finally, the push rod pushes the bracket on the support plate to the collection rack for stacking. The entire process of collection and stacking is completed automatically, reducing labor costs, and the collection process is orderly, avoiding the messy accumulation of brackets. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial structural cross-sectional view of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the mounting plate of this utility model;

[0018] Figure 4 This is a utility model Figure 2 Enlarged view of point A in the middle.

[0019] In the diagram: 1. Base; 2. Mounting frame; 3. Gantry frame; 4. Hydraulic cylinder; 5. Upper mold; 6. Lower mold; 7. Centering assembly; 701. Servo motor; 702. Bidirectional lead screw; 703. U-shaped frame one; 704. U-shaped frame two; 705. Guide rod; 706. Stopper sleeve; 707. Block; 8. Collection assembly; 801. Cylinder; 802. Push block; 803. Mounting plate; 804. Support plate; 805. Push rod; 806. Collection frame; 9. Conveyor roller. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example: Figure 1 , Figure 2 As shown, a longitudinal guide groove extrusion molding device for a photovoltaic bracket includes a base 1, which provides basic support for the entire device. A mounting frame 2 is fixedly connected to the top of the base 1. The mounting frame 2 serves as the main load-bearing frame of the device and is used to install and fix various functional components. A gantry frame 3 is fixedly connected to the top of the mounting frame 2, providing installation support for the upper power components. A hydraulic cylinder 4 is fixedly installed on the inner top of the gantry frame 3. The hydraulic cylinder 4 serves as a power actuator, providing the required pressure for extrusion molding through the extension and retraction of its output end. An upper mold 5 is fixedly installed at the output end of the hydraulic cylinder 4. The upper mold 5 is a bracket processing mold. A lower mold 6 that cooperates with the upper mold 5 is fixedly installed on the top of the mounting frame 2. The lower mold 6 cooperates with the upper mold 5 to realize bracket processing. The lower mold 6 is located below the upper mold 5. A transmission roller 9 is fixedly installed on the top of the mounting frame 2, which realizes automatic feeding of the bracket.

[0022] like Figure 2 , Figure 3 , Figure 4As shown, a centering component 7 is provided on the inner side of the mounting bracket 2. The centering component 7 is used to adjust the position of the loaded sheet material before processing to ensure that the sheet material is in the center of the mold and improve the forming accuracy. The centering component 7 includes a servo motor 701. In this utility model, the servo motor 701 is a Panasonic MSMF042L1. The U2M can be replaced according to the actual situation. The servo motor 701 serves as the power source for the centering component 7, outputting controllable rotational power to drive the movement of related components. The outer side of the servo motor 701 is fixedly mounted on the outer side of the mounting bracket 2. The output end of the servo motor 701 passes through one side of the mounting bracket 2 and is fixedly connected to a bidirectional lead screw 702. The bidirectional lead screw 702 rotates under the drive of the servo motor 701, converting the rotational power into linear power and transmitting it to the subsequent components. The two ends of the bidirectional lead screw 702 are respectively threaded to U-shaped frame one 703 and U-shaped frame two 704. U-shaped frame one 703 and U-shaped frame two 704 move relative to each other under the drive of the bidirectional lead screw 702, realizing the clamping or releasing of the bracket. The inner side of the mounting bracket 2 is fixedly connected to a guide rod 705, which provides guidance for the movement of U-shaped frame one 703 and U-shaped frame two 704. The outer side of the guide rod 705 is slidably mounted on the inner side of U-shaped frame one 703 and U-shaped frame two 704.

[0023] like Figure 2 , Figure 4 As shown, a stop sleeve 706 is fixedly connected to the side of U-shaped frame 1 703 near U-shaped frame 2 704. The stop sleeve 706 is used to block the support. A stop block 707 is fixedly connected to the side of U-shaped frame 2 704 near U-shaped frame 1 703. The stop block 707 is used to block the support. The outer side of the stop block 707 is inserted into the inner side of the stop sleeve 706 to provide movement space for subsequent parts.

[0024] like Figure 1 , Figure 2 As shown, a collection component 8 is provided on the top of the mounting frame 2. The collection component 8 is used for the transfer and storage of the processed bracket, realizing automatic collection of the bracket. The collection component 8 includes a cylinder 801, which serves as the power source for the collection component 8. The cylinder 801 drives the pushing component to move by extending and retracting its output end. The outer side of the cylinder 801 is fixedly installed on the top of the mounting frame 2. A push block 802 is fixedly connected to the output end of the cylinder 801. The push block 802 pushes one end of the processed bracket, which is similar in shape to the processed bracket and presents a U-shape.

[0025] like Figure 2As shown, a support plate 804 is fixedly connected to the outside of the mounting frame 2. The support plate 804 provides support for subsequent parts. A mounting plate 803 is fixedly connected to the outside of the U-shaped frame 703. The mounting plate 803 provides installation and synchronous transmission for subsequent parts. The outside of the mounting plate 803 is slidably set inside the support plate 804. Three push rods 805 are fixedly connected to the outside of the mounting plate 803. The blocking block 707 and the stop sleeve 706 cooperate to increase the movement space of the push rods 805 so that they can push the bracket. A collection rack 806 is fixedly set at the bottom of the mounting frame 2. The collection rack 806 is used to collect the brackets pushed down by the push rods 805. It has a certain slope to stack the brackets, which is convenient for subsequent unified transportation.

[0026] It should be noted that, in the use of this photovoltaic bracket longitudinal guide groove extrusion molding device, the bracket to be processed is conveyed from the transmission roller 9. The distance between U-shaped frame one 703 and U-shaped frame two 704 is in a semi-open state, and the bracket can slide onto the lower mold 6 and be blocked by the stop block sleeve 706 and the blocking block 707. At this time, the servo motor 701 is started, driving the bidirectional lead screw 702 to drive U-shaped frame one 703 and U-shaped frame two 704 to clamp and center the bracket. Then, the hydraulic cylinder 4 is driven to drive the upper mold 5 to cooperate with the lower mold 6 to complete the processing of the bracket.

[0027] When collection is required, after the bracket is processed, the servo motor 701 drives the U-shaped frame 1 703 and U-shaped frame 2 704 to expand so that the bracket can pass through the blocking sleeve 706 and the blocking block 707. Then, the drive cylinder 801 drives the push block 802 to push the bracket out. The bracket is pushed to the support plate 804 at the top of the mounting frame 2. The servo motor 701 drives the U-shaped frame 1 703 and U-shaped frame 2 704 to retract. When the blocking block 707 abuts against the inside of the blocking sleeve 706, the push rod 805 pushes the bracket to the collection rack 806 for stacking.

[0028] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A longitudinal guide groove extrusion molding device for a photovoltaic bracket, comprising a base (1), characterized in that, The top of the base (1) is fixedly connected to the mounting frame (2), the top of the mounting frame (2) is fixedly connected to the gantry frame (3), the top of the inner side of the gantry frame (3) is fixedly provided with a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is fixedly provided with an upper mold (5), the top of the mounting frame (2) is fixedly provided with a lower mold (6) that cooperates with the upper mold (5), the inner side of the mounting frame (2) is provided with a centering component (7), and the top of the mounting frame (2) is provided with a collecting component (8).

2. The extrusion molding device for the longitudinal guide groove of a photovoltaic bracket according to claim 1, characterized in that: The centering component (7) includes a servo motor (701) fixedly connected to the outside of the mounting frame (2). The output end of the servo motor (701) passes through one side of the mounting frame (2) and is fixedly connected to a bidirectional lead screw (702). The two ends of the bidirectional lead screw (702) are respectively threaded to a U-shaped frame one (703) and a U-shaped frame two (704). The inner side of the mounting frame (2) is fixedly connected to a guide rod (705) that is slidably disposed inside the U-shaped frame one (703) and the U-shaped frame two (704).

3. The longitudinal guide groove extrusion forming device for a photovoltaic bracket according to claim 2, characterized in that: A stopper sleeve (706) is fixedly connected to the side of the U-shaped frame one (703) near the side of the U-shaped frame two (704), and a blocking block (707) inserted into the inside of the stopper sleeve (706) is fixedly connected to the side of the U-shaped frame two (704) near the side of the U-shaped frame one (703).

4. The longitudinal guide groove extrusion forming device for a photovoltaic bracket according to claim 2, characterized in that: The collecting component (8) includes a cylinder (801) fixedly mounted on the top of the mounting frame (2), and a pusher (802) is fixedly connected to the output end of the cylinder (801).

5. The longitudinal guide groove extrusion molding device for a photovoltaic bracket according to claim 4, characterized in that: The mounting bracket (2) is fixedly connected to a support plate (804) on the outside. The U-shaped frame (703) is fixedly connected to a mounting plate (803) that is slidably disposed on the inside of the support plate (804). The mounting plate (803) is fixedly connected to a plurality of push rods (805) on the outside.

6. The longitudinal guide groove extrusion molding device for a photovoltaic bracket according to claim 5, characterized in that: A transfer roller (9) is fixedly installed on the top of the mounting frame (2), and a collection rack (806) is fixedly installed on the bottom of the mounting frame (2).

Images