Resin sand cooling device

CN224750043UActive Publication Date: 2026-09-15HENAN XURUI ALLOY NEW MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202522119202.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-15
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0002]在铸造领域,树脂砂是常用的造型材料,树脂砂在混制、加热等工序后,温度通常较高,若直接进行后续造型作业,过高的温度会影响树脂砂的成型性能,如导致粘结剂提前失效,进而降低铸件的精度与质量,因此需要对其冷却处理

Benefits of technology

1.通过设置输送机构能够对树脂砂进行输送,输送过程中,通过设置供风机构将空气输送至集风箱,并通过排气孔排出,空气作用于输送带上的树脂砂,已对其进行冷却,排气孔等距设置有若干个,满足均匀冷却需求,避免频繁对物料转移的麻烦,能够满足大规模工业化生产的需求。

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Abstract

The utility model discloses a resin sand cooling device, including frame, conveying mechanism and air supply mechanism, the frame bottom side is fixed with the supporting leg, is equipped with conveying mechanism on the frame, and conveying mechanism includes driving roller, speed reducer motor, driven roller and conveyer belt, and the inboard of frame left end is fixed with driving roller through pivot, and the inboard of frame right end is fixed with driven roller through pivot, and driving roller and driven roller are driven connection through conveyer belt, and the front side of frame is installed with the speed reducer motor of left end pivot connection, this resin sand cooling device, can be transported to resin sand through setting conveying mechanism, in the conveying process, through setting air supply mechanism, air is delivered to the air collecting box, and is discharged through the exhaust hole, and the resin sand on the conveyer belt is acted on by air, has carried out cooling to it, and a plurality of exhaust holes are equidistantly arranged, satisfy the demand of uniform cooling, avoid the trouble of frequently shifting materials, can satisfy the demand of large -scale industrial production.
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Description

Technical Field

[0001] This utility model belongs to the field of resin sand cooling technology, and in particular relates to a resin sand cooling device. Background Technology

[0002] In the casting industry, resin sand is a commonly used molding material. After mixing and heating, the temperature of resin sand is usually high. If subsequent molding operations are carried out directly, the excessively high temperature will affect the molding performance of the resin sand, such as causing the binder to fail prematurely, thereby reducing the precision and quality of the casting. Therefore, cooling treatment is required.

[0003] Currently, resin sand can be cooled by natural air drying or simple cylindrical or box-type cooling equipment. Natural air drying is heavily dependent on environmental conditions and has extremely low cooling efficiency. Cylindrical or box-type cooling equipment requires placing the material in a container, cooling it, and then transporting it out. Neither of these cooling methods can meet the needs of large-scale industrial production. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a resin sand cooling device. By setting up a conveying mechanism, resin sand can be conveyed. During the conveying process, an air supply mechanism delivers air to the air collection box and discharges it through the exhaust port. The air acts on the resin sand on the conveyor belt to cool it. Several exhaust ports are evenly arranged to meet the uniform cooling requirements, avoid the trouble of frequent material transfer, and meet the needs of large-scale industrial production.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A resin sand cooling device includes a frame, a conveying mechanism, and an air supply mechanism. Support legs are fixed to the bottom of the frame. The conveying mechanism, comprising a drive roller, a geared motor, a driven roller, and a conveyor belt, is mounted on the frame. A drive roller is fixed to the inner left side of the frame via a rotating shaft, and a driven roller is fixed to the inner right side of the frame via a rotating shaft. The drive roller and the driven roller are connected by a conveyor belt. A geared motor connected to the left rotating shaft is mounted on the front of the frame. At least two first mounting frames are mounted on the frame. Each first mounting frame has a U-shaped structure. An air collection box is fixed to the bottom of the horizontal end of each first mounting frame, located above the conveyor belt. Several exhaust holes are equidistantly spaced on the bottom of the air collection box. An air supply mechanism, comprising a blower, an inlet pipe, a main air pipe, and branch air pipes, is located on the upper horizontal end of each first mounting frame. A blower is installed on the upper side of the frame. An air inlet pipe is installed at the air inlet of the blower, and a main air pipe is fixed at the air outlet of the blower. Several branch air pipes are fixed at equal intervals on the bottom side of the main air pipe, and all branch air pipes extend into the inner cavity of the air collection box. A second mounting frame is installed on the upper left side of the frame. The second mounting frame has a "U" shaped structure. A leveling mechanism is provided on the bottom side of the horizontal end of the second mounting frame. A controller is installed on the front side of the frame. The output end of the controller is electrically connected to the input end of the geared motor and the blower, respectively. The resin sand can be conveyed by the conveying mechanism. During the conveying process, air is delivered to the air collection box by the air supply mechanism and discharged through the exhaust port. The air acts on the resin sand on the conveyor belt to cool it. Several exhaust ports are set at equal intervals to meet the requirements of uniform cooling and avoid the trouble of frequent material transfer. It can meet the needs of large-scale industrial production.

[0006] Furthermore, the leveling mechanism includes a threaded sleeve, a screw rod, a bearing, a scraper, and scraper teeth. A threaded sleeve is fixed to the bottom side of the horizontal end of the second mounting bracket. A screw rod is screwed to the bottom end of each threaded sleeve. A limiting bolt that mates with the threaded sleeve is screwed onto the screw rod. A scraper is rotatably connected to the bottom end of each screw rod via a bearing. Several scraper teeth are fixed at equal intervals on the bottom side of the scraper. During the conveying of resin sand, the scraper teeth are used to level the resin sand on the conveyor belt, making the resin sand evenly and flatly distributed on the conveyor belt, creating conditions for subsequent uniform cooling. The height of the scraper and scraper teeth can be adjusted by rotating the screw rod.

[0007] Furthermore, a wind speed sensor is fixed inside the air collection box, and electric valves are installed on the branch ducts respectively. The output of the wind speed sensor is electrically connected to the input of the controller, and the output of the controller is electrically connected to the input of the electric valves. The wind speed sensor monitors the wind speed inside the air collection box in real time and transmits the signal to the controller. The controller controls the opening degree of the electric valves on the branch ducts according to the received signal, thereby adjusting the air volume entering the air collection box and ensuring stable cooling wind speed.

[0008] Furthermore, each of the exhaust holes is fixed with a fan shroud. The fan shroud on the bottom side of the exhaust hole can make the exhaust airflow more evenly dispersed on the surface of the resin sand, further improving the uniformity of cooling.

[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. The resin sand can be conveyed by setting up a conveying mechanism. During the conveying process, an air supply mechanism delivers air to the air collection box and discharges it through the exhaust port. The air acts on the resin sand on the conveyor belt to cool it. Several exhaust ports are set at equal intervals to meet the requirements of uniform cooling, avoid the trouble of frequent material transfer, and meet the needs of large-scale industrial production.

[0010] 2. During the resin sand conveying process, scraper teeth are used to level the resin sand on the conveyor belt, ensuring that the resin sand is evenly and flatly distributed on the conveyor belt, creating conditions for subsequent uniform cooling. The height of the scraper and scraper teeth can be adjusted by rotating the screw. The wind speed sensor monitors the wind speed in the air collection box in real time and transmits the signal to the controller. The controller controls the opening of the electric valve on the branch air duct according to the received signal, thereby adjusting the air volume entering the air collection box and ensuring stable cooling wind speed. The wind hood on the bottom side of the exhaust port can more evenly disperse the exhaust airflow onto the surface of the resin sand, further improving the uniformity of cooling. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the air supply mechanism of this utility model.

[0013] Figure 3 This is a schematic diagram of the scraping mechanism of this utility model.

[0014] In the diagram: 1. Frame, 2. Support legs, 3. Conveying mechanism, 31. Drive roller, 32. Gear motor, 33. Driven roller, 34. Conveyor belt, 4. First mounting frame, 5. Second mounting frame, 6. Air collection box, 7. Air supply mechanism, 71. Blower, 72. Air inlet pipe, 73. Main air pipe, 74. Branch air pipe, 8. Exhaust port, 9. Scraper mechanism, 91. Screw sleeve, 92. Screw, 93. Bearing, 94. Scraper, 95. Scraper teeth, 10. Wind speed sensor, 11. Electric valve, 12. Air cover, 13. Controller. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0016] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Example

[0017] See appendix Figure 1-3As shown, a resin sand cooling device includes a frame 1, a conveying mechanism 3, and an air supply mechanism 7. Support legs 2 are fixed to the bottom side of the frame 1. The conveying mechanism 3 is mounted on the frame 1. The conveying mechanism 3 includes a drive roller 31, a reduction motor 32, a driven roller 33, and a conveyor belt 34. The drive roller 31 is fixed to the inner left side of the frame 1 via a rotating shaft, and the driven roller 33 is fixed to the inner right side of the frame 1 via a rotating shaft. The drive roller 31 and the driven roller 33 are connected by the conveyor belt 34. A support leg 2 is fixed to the bottom side of the frame 1. The frame 1 is equipped with a geared motor 32 connected to the left-end rotating shaft. At least two first mounting brackets 4 are mounted on the frame 1. Each first mounting bracket 4 has a "U"-shaped structure. An air collection box 6 is fixed to the bottom of the horizontal end of each first mounting bracket 4. The air collection box 6 is located above the conveyor belt 34. Several exhaust holes 8 are equidistantly spaced on the bottom side of the air collection box 6. An air supply mechanism 7 is provided on the upper side of the horizontal end of each first mounting bracket 4. The air supply mechanism 7 includes a blower 71, an air inlet pipe 72, a main air pipe 73, and a branch air pipe 74. A blower 71 is installed on the upper side of the horizontal end of frame 4. An air inlet pipe 72 is installed at the air inlet of the blower 71. A main air pipe 73 is fixed at the air outlet of the blower 71. Several branch air pipes 74 are fixed at equal intervals on the bottom side of the main air pipe 73. All branch air pipes 74 extend into the inner cavity of the air collection box 6. A second mounting frame 5 is installed on the upper side of the left end of frame 1. The second mounting frame 5 has a "U" shaped structure. A leveling mechanism 9 is provided on the bottom side of the horizontal end of the second mounting frame 5. A controller 13 is installed on the front side of frame 1. The output end of the controller 13 is electrically connected to the geared motor 32 and the input end of the blower 71, respectively. The resin sand can be conveyed by the conveying mechanism 3. During the conveying process, the air supply mechanism 7 delivers air to the air collection box 6 and discharges it through the exhaust port 8. The air acts on the resin sand on the conveyor belt to cool it. Several exhaust ports 8 are set at equal intervals to meet the requirements of uniform cooling and avoid the trouble of frequent material transfer. It can meet the needs of large-scale industrial production.

[0018] The leveling mechanism 9 includes a screw sleeve 91, a screw rod 92, a bearing 93, a scraper 94, and scraper teeth 95. The screw sleeve 91 is fixed to the bottom side of the horizontal end of the second mounting bracket 5. The bottom end of the screw sleeve 91 is screwed with a screw rod 92. The screw rod 92 is screwed with a limiting bolt that mates with the screw sleeve 91. The bottom end of the screw rod 92 is rotatably connected to the scraper 94 through the bearing 93. Several scraper teeth 95 are fixed at equal intervals on the bottom side of the scraper 94. During the conveying of resin sand, the scraper teeth 95 are used to level the resin sand on the conveyor belt, so that the resin sand is evenly and flatly distributed on the conveyor belt, creating conditions for subsequent uniform cooling. The height of the scraper 94 and scraper teeth 95 can be adjusted by rotating the screw rod 92.

[0019] A wind speed sensor 10 is fixed inside the air collection box 6, and electric valves 11 are installed on the branch ducts 74 respectively. The output of the wind speed sensor 10 is electrically connected to the input of the controller 13, and the output of the controller 13 is electrically connected to the input of the electric valves 11. The wind speed sensor 10 monitors the wind speed inside the air collection box 6 in real time and transmits the signal to the controller 13. The controller 13 controls the opening of the electric valves 11 on the branch ducts 74 according to the received signal, thereby adjusting the air volume entering the air collection box 6 and ensuring stable cooling wind speed.

[0020] Each exhaust port 8 has a fan cover 12 fixed to its bottom side. The fan cover 12 on the bottom side of the exhaust port 8 can make the exhaust airflow more evenly dispersed on the surface of the resin sand, further improving the uniformity of cooling.

[0021] Working principle: The geared motor 32 starts, driving the active roller 31 to rotate. The active roller 31 drives the driven roller 33 through the conveyor belt 34 to transport the resin sand. When the resin sand is transported to the area below the leveling mechanism 9, the scraper teeth 95 level the resin sand on the conveyor belt, making the resin sand evenly and flatly distributed on the conveyor belt, creating conditions for subsequent uniform cooling. When the resin sand is transported to the area below the air collecting box 6, the blower 71 starts. External air enters the blower 71 through the air inlet pipe 72, is transported by the blower 71 to the main air pipe 73, and then enters the inner cavity of the air collecting box 6 through several branch air pipes 74 on the bottom side of the main air pipe 73. The airflow entering the air collecting box 6 exits from the exhaust pipes equidistantly opened on the bottom side of the air collecting box 6. The air vent 8 discharges and acts on the resin sand on the conveyor belt below to cool it. The wind speed sensor 10 inside the air collection box 6 can detect the wind speed inside the air collection box 6 in real time and transmit the signal to the controller 13. The controller 13 controls the opening of the electric valve 11 on the branch air pipe 74 according to the received signal, thereby adjusting the air volume entering the air collection box 6 to ensure stable cooling wind speed. The wind cover 12 on the bottom side of the exhaust vent 8 can make the exhaust airflow more evenly dispersed on the surface of the resin sand, further improving the uniformity of cooling. The method of simultaneous conveying and cooling can meet the needs of large-scale industrial production. The height of the scraper 94 and scraper teeth 95 can be adjusted by rotating the screw 92.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model, and no reference numerals in the claims should be construed as limiting the scope of the claims.

[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A resin sand cooling device, comprising a frame, a conveying mechanism, and an air supply mechanism, characterized in that: The frame is fixed with support legs on its bottom side. A conveying mechanism is mounted on the frame, comprising a drive roller, a geared motor, a driven roller, and a conveyor belt. A drive roller is fixed to the inner left side of the frame via a rotating shaft, and a driven roller is fixed to the inner right side of the frame via a rotating shaft. The drive roller and driven roller are connected by a conveyor belt. A geared motor connected to the left rotating shaft is mounted on the front side of the frame. At least two first mounting brackets are mounted on the frame. Each first mounting bracket has a "U"-shaped structure. An air collection box is fixed to the bottom horizontal end of each first mounting bracket, located above the conveyor belt. Several exhaust holes are equidistantly spaced on the bottom side of the air collection box. An air supply mechanism is provided on the upper side of the horizontal end of the mounting frame. The air supply mechanism includes a blower, an air inlet pipe, a main air pipe, and branch air pipes. A blower is installed on the upper side of the horizontal end of the first mounting frame. An air inlet pipe is installed at the air inlet of the blower. A main air pipe is fixed at the air outlet of the blower. Several branch air pipes are fixed at equal intervals on the bottom side of the main air pipe. All branch air pipes extend into the inner cavity of the air collection box. A second mounting frame is installed on the upper side of the left end of the frame. The second mounting frame has a "U" shaped structure. A leveling mechanism is provided on the bottom side of the horizontal end of the second mounting frame. A controller is installed on the front side of the frame. The output end of the controller is electrically connected to the input end of the geared motor and the blower, respectively.

2. The resin sand cooling device according to claim 1, characterized in that: The leveling mechanism includes a screw sleeve, a screw rod, a bearing, a scraper, and scraper teeth. A screw sleeve is fixed to the bottom side of the horizontal end of the second mounting bracket. A screw rod is screwed to the bottom end of each screw sleeve. A limiting bolt that mates with the screw sleeve is screwed onto the screw rod. A scraper is rotatably connected to the bottom end of each screw rod through a bearing. Several scraper teeth are fixed at equal intervals on the bottom side of the scraper.

3. The resin sand cooling device according to claim 1, characterized in that: A wind speed sensor is fixed inside the air collection box, and electric valves are installed on the branch ducts respectively. The output of the wind speed sensor is electrically connected to the input of the controller, and the output of the controller is electrically connected to the input of the electric valve.

4. The resin sand cooling device according to claim 1, characterized in that: Each of the exhaust vents has a wind cover fixed to its bottom side.