Integrated automobile floor low pressure casting equipment

CN224750095UActive Publication Date: 2026-09-15AUTOMOTIVE ENGINEERING CORPORATION +1
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Patent Information

Application Number
CN202521379324.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2026-09-15
Estimated Expiration
2035-07-02

AI Technical Summary

Technical Problem

这种趋势表明,未来整体车身制造与底板制造正朝着高度一体化集成的方向发展,然而,这种发展方向在实际应用中面临诸多挑战,尤其是在一体化汽车底板采用压铸工艺时,一体化汽车底板采用压铸工艺面临压铸机吨位严重不足的问题,且压铸铸件一般无法热处理,为满足力学性能,所使用的铝合金材料成本更高,随着大型一体化铸件的尺寸和复杂程度大幅增加,压铸工艺难度也大幅上升,出现产品合格率较低的问题

Benefits of technology

[0016] 1. This utility model's heat preservation furnace mechanism is equipped with multiple sets of riser pipe devices. The metal mold cavity adopts a negative pressure enhanced exhaust system, and the multi-channel high-pressure spot cooling process of the mold improves production efficiency. Multi-gate low-pressure casting filling is applied to the casting of integrated aluminum alloy automotive chassis plates, effectively improving the performance and yield of castings. The riser pipe furnace cover structure can effectively utilize furnace gas heat radiation to heat the riser pipes, ensuring uniform aluminum liquid temperature at each gate throat. The ceramic riser pipes are directly placed inside the riser pipe seat, making cleaning and replacement easier and effectively reducing manual labor intensity. The multi-gate layout can be adjusted according to process requirements, blocking unnecessary gates and adjusting the number and layout of gates.

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Abstract

The utility model discloses integrated car bottom low pressure casting equipment, including static mould platform, support, heat preservation stove mechanism, open and close type mechanism, core pulling mechanism, get piece manipulator, static mould platform is installed on the ground through the support, heat preservation stove mechanism sets up below static mould platform, open and close type mechanism is connected in static mould platform top through the support leg and is connected with movable mould plate, core pulling mechanism installs at static mould platform edge, get piece manipulator sets up in static mould platform one side, and heat preservation stove mechanism includes heat preservation stove, multiple groups of liquid level pipe device and exhaust device, and static mould platform is equipped with negative pressure extraction device, the utility model discloses heat preservation stove mechanism sets up multiple groups of liquid level pipe device, and metal mould cavity takes negative pressure extraction and enhances exhaust, and mould multi -pass high -pressure point cold technology improves production efficiency. The application of multiple sprue low pressure casting filling to aluminum alloy integrated car bottom casting can effectively improve the performance and yield of the casting.
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Description

Technical Field

[0001] This utility model relates to the field of automotive floor manufacturing technology, and in particular to an integrated low-pressure casting equipment for automotive floor. Background Technology

[0002] With the continuous integration and simplification of aluminum alloy body design, the trend towards platformization and modularization of the chassis is becoming increasingly apparent. This trend indicates that future overall body manufacturing and chassis manufacturing are moving towards a highly integrated direction. However, this development direction faces many challenges in practical applications, especially when die casting is used for integrated automotive chassis. The die casting process for integrated automotive chassis faces the problem of insufficient die casting machine tonnage, and die castings generally cannot be heat treated. To meet mechanical performance requirements, the cost of aluminum alloy materials used is higher. As the size and complexity of large integrated castings increase significantly, the difficulty of the die casting process also increases significantly, resulting in a low product qualification rate. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides an integrated low-pressure casting equipment for automotive floor plates.

[0004] To achieve the above objectives, this application provides the following technical solution:

[0005] An integrated low-pressure casting equipment for automotive chassis includes a static template platform, a support frame, a holding furnace mechanism, an opening and closing mechanism, a core-pulling mechanism, and a part-retrieving robot. The static template platform is installed on the ground via the support frame. The holding furnace mechanism is located below the static template platform. The opening and closing mechanism is connected to the static template platform via support legs and is connected to a movable template. The core-pulling mechanism is installed at the edge of the static template platform. The part-retrieving robot is located on one side of the static template platform. The holding furnace mechanism includes a holding furnace, multiple sets of liquid riser pipes, and an exhaust device. The static template platform is equipped with a negative pressure extraction device.

[0006] The further configuration includes: the riser device includes a riser furnace cover installed on the heat preservation furnace, a riser seat installed on the riser furnace cover, a riser pipe placed on the riser seat, and a replaceable plug installed on the riser seat for sealing the pipe opening.

[0007] Further configuration: The exhaust device includes a base plate installed on one side of the heat preservation furnace, a second drive cylinder is installed on the base plate, the piston rod of the second drive cylinder is connected to a sealing plate, four small guide pillars are provided on the sealing plate, and the top of the four small guide pillars is connected to a valve block to form a frame with the base plate, and the valve block is connected to the exhaust pipe of the heat preservation furnace.

[0008] The mechanism is further configured as follows: the opening and closing mechanism includes a closing cylinder seat horizontally mounted on the upper surface of multiple legs. Two symmetrically arranged first driving cylinders are arranged on the closing cylinder seat. The piston rod of the first driving cylinder is vertically upward and connected to a first top plate. A horizontally arranged transverse plate is located between the first top plate and the closing cylinder seat. Four first guide sleeves are arranged between the transverse plate and the closing cylinder seat, and the four first guide sleeves are located at the four corners of the closing cylinder seat. Three first guide rods and one toothed guide rod are connected to the first top plate. The first guide rods and the toothed guide rod are slidably engaged with the four first guide sleeves, and pass through the first guide sleeves and extend downward from the rear closing cylinder seat to connect to the moving template.

[0009] The further configuration is as follows: a casting ejection mechanism is provided on the moving template. The casting ejection mechanism includes a gantry frame, on which a second driving cylinder and two symmetrically arranged gantry guide sleeves are installed. The piston rod of the second driving cylinder is vertically downward and connected to an ejection plate. Second guide rods are slidably arranged in the gantry guide sleeves, and both second guide rods are connected to the ejection plate. A top rod is installed below the ejection plate.

[0010] The device is further configured such that: a safety lock device driven by a cylinder is provided on the fitting cylinder seat; the safety lock device includes a first driving cylinder, a connecting block, a connecting rod, a spring, a guide platform, and a wedge block; the piston rod of the first driving cylinder is positioned opposite to the toothed end of the toothed guide rod and connected to the connecting block; one end of the connecting rod is connected to the wedge block, and the other end is inserted into the connecting block; a sliding groove is provided on the side of the connecting block, and a positioning pin through which the connecting rod passes is provided in the sliding groove; the positioning pin can slide horizontally in the sliding groove; the spring is sleeved on the circumferential surface of the connecting rod; and the wedge block moves in the guide platform and engages with the toothed surface of the toothed guide rod.

[0011] The core-pulling mechanism is further configured as follows: a support is provided, and multiple vertically arranged T-slots are provided on the outside of the support. T-blocks are slidably arranged in the T-slots. A cylinder seat is connected to the outside of the multiple T-blocks. A third drive cylinder is installed on the cylinder seat and two symmetrically arranged second guide sleeves are provided. A third guide rod is slidably arranged in the second guide sleeves, and one end of the third guide rod passes through the cylinder seat and the support and is connected to the side template. The piston rod of the third drive cylinder is also connected to the side template at the same time.

[0012] Further configuration: Adjusting blocks are installed on both sides of the side template, and vertically arranged screws are slidably connected to the adjusting blocks. Adjusting nuts that are threadedly connected to the screws are provided on the upper and lower sides of the adjusting blocks.

[0013] Further configured as follows: The picking robot includes a base mounted on a static template platform, two vertically arranged guide pillars are mounted on the base, a second top plate is provided on the upper surface of the guide pillars, the guide pillars and the second top plate are connected to form a frame, a lifting cylinder is provided on the second top plate, the piston rod of the lifting cylinder is vertically downward and connected to a rotating seat, a lifting guide sleeve and a rotating guide sleeve are connected to the bottom of the rotating seat through a connecting sleeve, which are respectively slidably connected to the guide pillars, the lifting cylinder drives the lifting guide sleeve and the rotating guide sleeve to perform lifting and lowering movements through the rotating seat, the lifting guide sleeve is located outside the rotating guide sleeve, a rotating cylinder is horizontally arranged on the lifting guide sleeve, the rotating cylinder is connected to the rotating guide sleeve, so that the rotating guide sleeve can rotate along the guide pillar, and a telescopic arm is horizontally installed on the rotating guide sleeve.

[0014] The further configuration includes a mold cooling mechanism, which comprises a high-pressure cooling machine, a cooling control cabinet, a first inlet and return water distribution block, and a second inlet and return water distribution block. The first inlet and return water distribution block and the second inlet and return water distribution block are connected to the cooling control cabinet through cooling water pipes.

[0015] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0016] 1. This utility model's heat preservation furnace mechanism is equipped with multiple sets of riser pipe devices. The metal mold cavity adopts a negative pressure enhanced exhaust system, and the multi-channel high-pressure spot cooling process of the mold improves production efficiency. Multi-gate low-pressure casting filling is applied to the casting of integrated aluminum alloy automotive chassis plates, effectively improving the performance and yield of castings. The riser pipe furnace cover structure can effectively utilize furnace gas heat radiation to heat the riser pipes, ensuring uniform aluminum liquid temperature at each gate throat. The ceramic riser pipes are directly placed inside the riser pipe seat, making cleaning and replacement easier and effectively reducing manual labor intensity. The multi-gate layout can be adjusted according to process requirements, blocking unnecessary gates and adjusting the number and layout of gates.

[0017] 2. In this utility model, the mold-closing ejection mechanism uses two hydraulic cylinders on both sides of the mold plate to drive the lifting and lowering of the moving mold plate, ensuring a sufficiently large mold-opening force. The two cylinders have built-in displacement sensors to provide position feedback, and electro-hydraulic servo valves control the lifting and lowering of the cylinders. A servo controller performs closed-loop control to ensure synchronous lifting and lowering of the four corners of the moving mold plate, improving the parallelism accuracy of mold opening and closing. A safety lock device driven by a cylinder is installed above the mold-closing cylinder base to prevent abnormal sliding of the moving mold plate within its stroke range.

[0018] 3. The exhaust device in this utility model uses a cylinder to drive a sealing plate and valve block made of high-temperature resistant material, which can ensure the sealing of high-temperature gas. It is equipped with a safety valve to protect the furnace body pressure. The exhaust port of the right-angle valve block faces downward, so that the high-temperature gas can be safely and quickly discharged. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a side view of the present invention;

[0022] Figure 3 for Figure 2 Enlarged diagram of section A in the middle;

[0023] Figure 4 This is a schematic diagram of the casting ejection mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram of the core-pulling mechanism of this utility model;

[0025] Figure 6 for Figure 1 Enlarged diagram of section C;

[0026] Figure 7 This is a large schematic diagram of the robotic arm for picking up parts according to this utility model;

[0027] Figure 8 for Figure 7 Enlarged diagram of section B;

[0028] Figure 9 This is an enlarged schematic diagram of the heat preservation furnace of this utility model;

[0029] Figure 10 This is an enlarged schematic diagram of the riser pipe device of this utility model;

[0030] Figure 11 This is an enlarged schematic diagram of the exhaust device of this utility model.

[0031] Reference numerals: 1. Static template platform; 2. Negative pressure extraction device; 3. Support leg; 4. Opening and closing mechanism; 5. First inlet and outlet water distribution block; 6. Cooling water pipeline; 7. Cooling control cabinet; 8. High-pressure condenser; 9. Second inlet and outlet water distribution block; 10. Insulation furnace mechanism; 11. Closing cylinder seat; 12. First guide sleeve; 13. Toothed guide rod; 14. First top plate; 15. First guide rod; 16. First drive cylinder; 17. Part-removing robot; 18. Moving template; 19. First drive cylinder; 20. Connecting block; 21. Connecting rod; 22. Outer spring; 23. Wedge block; 24. Positioning pin; 25. Guide table; 26. Gantry frame; 27. Gantry guide sleeve; 28. Second guide rod; 29. ​​Second drive cylinder; 30. Ejector plate; 31. Ejector rod; 32. Support; 33. Third guide rod; 34. Third drive cylinder 35. Second guide sleeve; 36. Cylinder seat; 37. T-block; 38. Side template; 39. Base; 40. Telescopic arm; 41. Receiving tray; 42. Sensor; 43. Buffer spring; 44. Rotary guide sleeve; 45. Telescopic cylinder; 46. Lifting cylinder; 47. Guide column; 48. Lifting guide sleeve; 49. Rotary cylinder; 50. Second top plate; 51. Rotary seat; 52. Insulation furnace; 54. Safety reduction 55. Pressure valve; 56. Exhaust device; 57. Lifting pipe device; 58. Second drive cylinder; 59. Small guide column; 60. Sealing plate; 61. Valve block; 62. Base plate; 63. Lifting pipe furnace cover; 64. Lifting pipe seat; 65. Plug; 66. Lifting pipe; 67. Temperature probe; 68. Bracket; 69. Core pulling mechanism; 70. Horizontal plate; 71. Adjusting block; 72. Screw; 73. Adjusting nut; 74. Connecting sleeve. Detailed Implementation

[0032] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] Example

[0036] Reference Figures 1-11 The present invention discloses an integrated low-pressure casting equipment for automobile flooring, comprising a static template platform 1, which is installed on the ground by a bracket 68. A heat preservation furnace mechanism 10 is provided below the static template platform 1, and an opening and closing mechanism 4 connected by multiple support legs 3 is provided above the static template platform 1. Multiple core-pulling mechanisms 69 are respectively installed at the edge of the static template platform 1 between the static template platform 1 and the opening and closing mechanism 4. A part-removing robot arm 17 is also provided on the static template platform 1.

[0037] Furthermore, the opening and closing mechanism 4 includes a closing cylinder seat 11 horizontally mounted on the upper surface of multiple support legs 3. Two symmetrically arranged first drive cylinders 16 are provided on the closing cylinder seat 11. The piston rod of the first drive cylinder 16 is vertically upward and connected to a first top plate 14. A horizontally arranged transverse plate 70 is provided between the first top plate 14 and the closing cylinder seat 11. Four first guide sleeves 12 are provided between the transverse plate 70 and the closing cylinder seat 11, and the four first guide sleeves 12 are respectively located at the four corners of the closing cylinder seat 11. Three first guide rods 15 and one toothed guide rod 13 are connected to the first top plate 14. The first guide rods 15 and one toothed guide rod 13 are slidably engaged with the four first guide sleeves 12, and pass through the first guide sleeves 12. The closing cylinder seat 11 extends downward and is connected to a moving template 18. A casting ejection mechanism is provided on the moving template 18 for ejecting the casting.

[0038] Furthermore, the first drive cylinder 16 has a built-in displacement sensor 42 that can provide real-time position feedback. The drive cylinder is raised and lowered by an electro-hydraulic servo valve, and the position of the drive cylinder is closed-loop controlled by a servo controller. This ensures that the four corners of the moving template 18 rise and fall synchronously when the mold is opened, greatly improving the parallelism accuracy of the mold opening and closing.

[0039] To ensure the safety of the operating space below the moving template 18, a safety lock device driven by a cylinder is installed on the fitting cylinder seat 11. The safety lock device includes a first driving cylinder 19, a connecting block 20, a connecting rod 21, a spring, a guide platform 25, and a wedge block 23. The piston rod of the first driving cylinder 19 is positioned opposite to the toothed end of the toothed guide rod 13 and connected to the connecting block 20. One end of the connecting rod 21 is connected to the wedge block 23, and the other end is inserted into the connecting block 20. Furthermore, a sliding groove is provided on the side of the connecting block 20, and a positioning pin 24 through which the connecting rod 21 passes is provided. The positioning pin 24 can slide horizontally in the sliding groove. The spring is sleeved on the circumferential surface of the connecting rod 21. The wedge block 23 moves in the guide platform 25 and engages with the toothed surface of the toothed guide rod 13. Specifically, the toothed surface of the toothed guide rod 13 includes a right-angled surface on the upper side and an inclined surface on the lower side, and the inclined surface is inclined inward from top to bottom.

[0040] When the moving template 18 rises, the horizontal component of the toothed surface of the toothed guide rod 13 pushes the wedge block 23, causing the wedge block 23 to passively retract and move inward, thereby compressing the spring. When the moving template 18 is in place, the spring returns to its original position, causing the wedge block 23 to be locked below the right angle surface of the toothed guide rod 13.

[0041] When the moving template 18 descends, the first drive cylinder 19 actively retracts, causing the wedge block 23 to move backward, preventing it from continuing to be jammed with the toothed guide rod 13, thereby completing the unlocking of the moving template 18.

[0042] A casting ejection mechanism is provided on the moving template 18 for ejecting the casting. It includes a gantry frame 26, on which a second drive cylinder 29 and two symmetrically arranged gantry guide sleeves 27 are installed. The piston rod of the second drive cylinder 29 is vertically downward and connected to the ejection plate 30. Second guide rods 28 are slidably arranged in the gantry guide sleeves 27, and both second guide rods 28 are connected to the ejection plate 30. A push rod 31 is installed below the ejection plate 30. The number and position of the push rods 31 can be changed according to the actual situation.

[0043] In this embodiment, the second drive cylinder 29 is connected to the moving template 18 through the gantry frame 26, which can effectively prevent the influence of high temperature conduction of the mold on the drive cylinder.

[0044] The core-pulling mechanism 69 includes a support 32. Multiple vertically arranged T-slots are provided on the outside of the support 32. T-blocks 37 are slidably arranged in the T-slots. A cylinder seat 36 is connected to the outside of the multiple T-blocks 37. A third drive cylinder 34 is installed on the cylinder seat 36 and two symmetrically arranged second guide sleeves 35 are provided. A third guide rod 33 is slidably arranged in the second guide sleeves 35. One end of the third guide rod 33 passes through the cylinder seat 36 and the support 32 and is connected to the side template 38. The piston rod of the third drive cylinder 34 is also connected to the side template 38 at the same time.

[0045] Adjusting blocks 71 are installed on both sides of the side template 38. Vertical screws 72 are slidably connected to the adjusting blocks 71. Adjusting nuts 73 that are threadedly connected to the screws 72 are provided on the upper and lower sides of the adjusting blocks 71. This arrangement enables the side template 38 to have an adjustable center height, making it suitable for different molds.

[0046] The manipulator 17 of this utility model is installed on one side of the equipment body, including a base 39 installed on a static template platform 1. Two vertically arranged guide columns 47 are installed on the base 39. A second top plate 50 is provided on the upper surface of the guide columns 47. The guide columns 47 and the second top plate 50 are connected to form a frame. A lifting cylinder 46 is provided on the second top plate 50. The piston rod of the lifting cylinder 46 is vertically downward and connected to a rotating seat 51. The lower part of the rotating seat 51 is connected to a lifting guide sleeve 48 and a rotating guide sleeve 44, which are respectively slidably connected to the guide columns 47, through a connecting sleeve 74. The lifting cylinder 46 is connected to the rotating seat 51. The lifting guide sleeve 48 and the rotating guide sleeve 44 are driven to move up and down. The lifting guide sleeve 48 is located outside the rotating guide sleeve 44. A rotating cylinder 49 is horizontally arranged on the lifting guide sleeve 48 and connected to the rotating guide sleeve 44, so that the rotating guide sleeve 44 can rotate along the guide post 47. A telescopic arm 40 is horizontally installed on the rotating guide sleeve 44. The telescopic arm 40 is divided into two sections and is driven to extend and retract by a telescopic cylinder 45 (this is prior art and will not be described in detail here). A receiving plate 41 is arranged above the second section of the telescopic arm 40, and a buffer spring 43 is arranged at the bottom of the receiving plate 41.

[0047] After the mold is opened, the casting remains on the moving template 18. As the moving template 18 rises to the top position, the part-removing robot 17 rises and screws in, extending out of the receiving tray 41. The casting ejection mechanism ejects the casting, which falls into the receiving tray 41 and is then screwed out again. The movement trajectory of the receiving tray 41 is sufficient to remove the casting from the equipment. The buffer spring 43 provides a buffering effect. A sensor 42 is installed on the other side of the bottom of the receiving tray 41 to determine whether the casting has fallen.

[0048] In this embodiment, the heat preservation furnace mechanism 10 includes a heat preservation furnace 52, multiple sets of liquid riser pipe devices 56, and an exhaust device 55. The heat preservation furnace 52 is a large pool furnace with internal spiral pipes and is filled with insulation material around its perimeter. The insulation material includes, but is not limited to, aluminum silicate fiber and ceramic fiber. The insulation material is used to recover the heat energy of the high-temperature exhaust gas and preheat the intake air at the same time.

[0049] Furthermore, the riser tube device 56 includes a riser tube furnace cover 63 installed on the holding furnace 52, a riser tube seat 64 installed on the riser tube furnace cover 63, a riser tube 66 placed on the riser tube seat 64, and a replaceable plug 65 installed on the riser tube seat 64 for sealing the tube opening. Furthermore, the riser tube furnace cover 63 is filled with insulation material inside, and the insulation material has an eight-shaped structure, which can effectively concentrate the furnace gas heat to insulate and heat the riser tube 66, and the insulation material includes, but is not limited to: aluminum silicate fiber, ceramic fiber, etc.

[0050] A negative pressure extraction device 2 is provided on the static template platform 1. The negative pressure extraction device 2 can be a vacuum pump, which is connected to the mold cavity to realize negative pressure exhaust.

[0051] A temperature probe 67 is inserted at the position of the riser tube 66 in the riser tube furnace cover 63 to monitor the temperature of each riser tube 66 in real time. The gate layout of the multiple riser tubes 66 can also be adjusted by blocking unnecessary tubes and changing the number and layout of gates according to process requirements.

[0052] Furthermore, the exhaust device 55 includes a base plate 62 installed on one side of the heat preservation furnace 52. A second drive cylinder 58 is installed on the base plate 62, and its piston rod is connected to a sealing plate 60. Four small guide pillars 59 are provided on the sealing plate 60, and the top of the four small guide pillars 59 is connected to a valve block 61 to form a frame with the base plate 62. The valve block 61 is connected to the exhaust pipe of the heat preservation furnace 52. The second drive cylinder 58 drives the sealing plate 60 to rise and fall through the four guide pillars 47 and seal with the valve block 61.

[0053] The second drive cylinder 58 drives the high-temperature resistant sealing plate 60 to seal the large-diameter valve block 61, ensuring the sealing of high-temperature gas. The valve block 61 has a downward-facing exhaust port, allowing for safe and rapid exhaust of high-temperature gas. In this embodiment, a safety pressure reducing valve 54 is directly connected to the holding furnace 52. In the event of overpressure and loss of control within the furnace, the safety pressure reducing valve 54 can safely release pressure.

[0054] In this embodiment, a mold cooling mechanism is also provided, which includes a high-pressure cooling machine 8, a cooling control cabinet 7, a first inlet and return water distribution block 5, and a second inlet and return water distribution block 9. The first inlet and return water distribution block 5 and the second inlet and return water distribution block 9 are connected to the cooling control cabinet 7 through cooling water pipes 6. The cooling water flow rate of each channel can be controlled independently and compressed air can be blown. A mold temperature monitoring system is set up to monitor the temperature of each channel in real time and automatically adjust the flow rate of each channel to form a closed-loop control.

[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. An integrated low-pressure casting equipment for automotive chassis plates, characterized in that, The system includes a static template platform (1), a support (68), a heat preservation furnace mechanism (10), an opening and closing mechanism (4), a core-pulling mechanism (69), and a part-retrieving robot (17). The static template platform (1) is installed on the ground via the support (68). The heat preservation furnace mechanism (10) is located below the static template platform (1). The opening and closing mechanism (4) is connected above the static template platform (1) via a support leg (3) and is connected to a moving template (18). The core-pulling mechanism (69) is installed at the edge of the static template platform (1). The part-retrieving robot (17) is located on one side of the static template platform (1). The heat preservation furnace mechanism (10) includes a heat preservation furnace (52), multiple sets of liquid riser devices (56), and an exhaust device (55). The static template platform (1) is equipped with a negative pressure device (2).

2. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, The riser tube device (56) includes a riser tube furnace cover (63) installed on the heat preservation furnace (52), a riser tube seat (64) installed on the riser tube furnace cover (63), a riser tube (66) placed on the riser tube seat (64), and a replaceable plug (65) installed on the riser tube seat (64) for sealing the tube opening.

3. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, The exhaust device (55) includes a base plate (62) installed on one side of the heat preservation furnace (52). A second drive cylinder (58) is installed on the base plate (62). The piston rod of the second drive cylinder (58) is connected to a sealing plate (60). Four small guide pillars (59) are provided on the sealing plate (60). The top of the four small guide pillars (59) is connected to a valve block (61) to form a frame with the base plate (62). The valve block (61) is connected to the exhaust pipe of the heat preservation furnace (52).

4. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, The opening and closing mechanism (4) includes a closing cylinder seat (11) horizontally mounted on the upper surface of multiple support legs (3). Two symmetrically arranged first drive cylinders (16) are mounted on the closing cylinder seat (11). The piston rods of the first drive cylinders (16) are vertically upward and connected to a first top plate (14). A horizontally arranged transverse plate (70) is located between the first top plate (14) and the closing cylinder seat (11). A [missing information - likely a concave or convex structure] is arranged between the transverse plate (70) and the closing cylinder seat (11). Four first guide sleeves (12) are located at the four corners of the molding cylinder seat (11). Three first guide rods (15) and one toothed guide rod (13) are connected to the first top plate (14). The first guide rods (15) and one toothed guide rod (13) are slidably engaged with the four first guide sleeves (12) respectively, and extend downward through the first guide sleeves (12) and the rear molding cylinder seat (11) to connect to the moving template (18).

5. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, The moving template (18) is provided with a casting ejection mechanism, which includes a gantry frame (26). The gantry frame (26) is equipped with a second driving cylinder (29) and two symmetrically arranged gantry guide sleeves (27). The piston rod of the second driving cylinder (29) is vertically downward and connected to the ejection plate (30). The second guide rods (28) are slidably arranged in the gantry guide sleeves (27), and both second guide rods (28) are connected to the ejection plate (30). The ejection plate (30) is equipped with a top rod (31) below it.

6. The integrated low-pressure casting equipment for automotive floor plates according to claim 4, characterized in that, The cylinder seat (11) is provided with a safety lock device driven by a cylinder. The safety lock device includes a first driving cylinder (19), a connecting block (20), a connecting rod (21), a spring, a guide platform (25), and a wedge block (23). The piston rod of the first driving cylinder (19) is arranged opposite to the tooth end of the toothed guide rod (13) and connected to the connecting block (20). One end of the connecting rod (21) is connected to the wedge block (23), and the other end is inserted into the connecting block (20). The side of the connecting block (20) is provided with a sliding groove. A positioning pin (24) through which the connecting rod (21) passes is provided in the sliding groove. The positioning pin (24) can slide horizontally in the sliding groove. The spring is sleeved on the circumferential surface of the connecting rod (21). The wedge block (23) moves in the guide platform (25) and matches the tooth surface of the toothed guide rod (13).

7. The integrated low-pressure casting equipment for automotive chassis plates according to claim 1, characterized in that, The core-pulling mechanism (69) includes a support (32), and multiple vertically arranged T-shaped grooves are provided on the outside of the support (32). T-shaped blocks (37) are slidably arranged in the T-shaped grooves. A cylinder seat (36) is connected to the outside of the multiple T-shaped blocks (37). A third drive cylinder (34) is installed on the cylinder seat (36) and two symmetrically arranged second guide sleeves (35) are provided. A third guide rod (33) is slidably arranged in the second guide sleeves (35). One end of the third guide rod (33) passes through the cylinder seat (36) and the support (32) and is connected to the side template (38). The piston rod of the third drive cylinder (34) is also connected to the side template (38).

8. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, Adjusting blocks (71) are installed on both sides of the side template (38). Vertical screws (72) are slidably connected to the adjusting blocks (71). Adjusting nuts (73) that are threadedly connected to the screws (72) are provided on the upper and lower sides of the adjusting blocks (71).

9. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, The robotic arm (17) includes a base (39) mounted on a static template platform (1). Two vertically arranged guide pillars (47) are mounted on the base (39). A second top plate (50) is provided on the upper surface of the guide pillars (47). The guide pillars (47) and the second top plate (50) are connected to form a frame. A lifting cylinder (46) is provided on the second top plate (50). The piston rod of the lifting cylinder (46) is vertically downward and connected to a rotating seat (51). The bottom of the rotating seat (51) is connected to a connecting sleeve (74) that is slidably connected to the guide pillars (47). The lifting guide sleeve (48) and the rotating guide sleeve (44) are connected by a lifting cylinder (46) through a rotating seat (51) to drive the lifting guide sleeve (48) and the rotating guide sleeve (44) to move up and down. The lifting guide sleeve (48) is located outside the rotating guide sleeve (44). A rotating cylinder (49) is horizontally arranged on the lifting guide sleeve (48). The rotating cylinder (49) is connected to the rotating guide sleeve (44), so that the rotating guide sleeve (44) can rotate along the guide post (47). A telescopic arm (40) is horizontally installed on the rotating guide sleeve (44).

10. The integrated low-pressure casting equipment for automotive floor plates according to claim 1, characterized in that, It also includes a mold cooling mechanism, which includes a high-pressure cooling machine (8), a cooling control cabinet (7), a first inlet and return water distribution block (5) and a second inlet and return water distribution block (9). The first inlet and return water distribution block (5) and the second inlet and return water distribution block (9) are connected to the cooling control cabinet (7) through a cooling water pipeline (6).