A casting pit waterproof structure
Patent Information
- Application Number
- CN202522164017.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0006]鉴于上述现有技术中存在由于防水涂料需要一直浸泡在水中,受到浇铸过程的影响,震动或水温等因素的变化,可能时间一长,对防水涂料造成影响,可能出现破裂的情况,从而导致渗水的问题
1、本实用新型通过防水涂料、丙纶层、加厚部和SBS防水层的相互配合,进一步提高防水效果,避免出现缝隙导致防水受到影响从而出现泄漏渗透,并配合填充耐高温陶瓷纤维棉的密封板对防水涂料进行保护,起到缓冲冲击和隔热,能够进一步提高整体耐久性,避免时间一长出现缝隙的情况,导致防水效果受到影响,并配合卡块和卡槽让密封板方便进行拼装。
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Figure CN224750120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waterproofing technology for casting pits, specifically a waterproofing structure for casting pits. Background Technology
[0002] In industries such as metal smelting and machinery manufacturing, casting pits are critical infrastructure for the pouring and cooling of molten metal, directly impacting casting quality, production safety, and process efficiency. Through specific structural design, they support the pouring of high-temperature molten metal (such as steel, iron, and aluminum alloys) while simultaneously controlling cooling, collecting waste residue, and ensuring safety. They are the core link connecting metal smelting and casting. Whether it's continuous casting of steel billets in steel mills, engine block casting in automobile factories, or the production of large components in heavy machinery, casting pits play an irreplaceable role.
[0003] Under normal circumstances, waterproofing treatment is required before using the casting pit. Usually, the pit is first sanded and then coated with waterproof paint. The walls should be constructed first, followed by the floor, and both should be coated with blue flexible waterproof paint.
[0004] Existing technologies typically employ the method of applying waterproof coatings to make the casting pit waterproof. However, in actual use, since the waterproof coating needs to be constantly immersed in water, it may be affected by factors such as vibration or changes in water temperature during the casting process. Over time, this may cause the waterproof coating to crack, leading to water seepage. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] Given that the existing technology has the problem that the waterproof coating needs to be constantly immersed in water, and is affected by factors such as the casting process, vibration or water temperature changes, the waterproof coating may be affected over time, and may crack, thus leading to water seepage.
[0007] To achieve the above objectives, this utility model provides the following technical solution: A waterproof structure for a casting pit includes: a substrate, a thickened layer, and a receiving pool; the thickened layer is fixedly installed on the outer wall of the substrate, and the receiving pool is formed on the inner wall of the substrate, further comprising: A waterproof mechanism and a corner protection mechanism; the waterproof mechanism is located on the inner wall of the base, and the corner protection mechanism is located inside the storage pool.
[0008] As a further embodiment of this utility model: the waterproof mechanism includes: a steel plate, an anchor rod, a sealing layer, a waterproof coating, a polypropylene layer, a thickened part, an SBS waterproof layer, a leveling layer, a sealing plate, a locking block, and a locking groove; the steel plate penetrates into the interior of the substrate, and the anchor rod extends out from the interior of the steel plate.
[0009] As a further improvement of this utility model: a sealing layer is fixedly installed on one side of the steel plate, and the outer wall of the sealing layer is embedded with a waterproof coating.
[0010] As a further improvement of this utility model: a polypropylene layer is embedded in the bottom of the storage pool, and a thickened part is embedded on one side of the polypropylene layer.
[0011] As a further improvement of this utility model: an SBS waterproof layer is embedded on the other side of the thickened part, and a leveling layer is embedded on the outer wall of the SBS waterproof layer.
[0012] As a further improvement of this utility model: a sealing plate is embedded at the top of the leveling layer, and a locking block is fixedly installed on one side of the sealing plate, while a locking groove is opened on the other side of the sealing plate.
[0013] As a further improvement of this utility model: the SBS waterproof layer is bonded to the polypropylene layer, and the polypropylene layer is bonded to the thickened part.
[0014] As a further embodiment of this utility model: the corner protection mechanism includes: a positioning hole, a positioning block, a mounting block, a corner protection strip, a roughened layer, a through rod, and a rubber layer; the positioning hole is opened at the top of the sealing plate, and the positioning block extends out of the interior of the positioning hole.
[0015] As a further embodiment of this utility model: an installation block is fixedly installed on the top of the positioning block, and a corner guard strip is embedded on the top of the installation block, and a roughened layer is embedded on the outer wall of the corner guard strip.
[0016] As a further improvement of this utility model: a through rod is fixedly installed at the top of the corner protector strip, and a rubber layer is fixedly installed on the outer wall of the through rod.
[0017] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model further improves the waterproof effect by combining the waterproof coating, polypropylene layer, thickened part and SBS waterproof layer, avoiding gaps that could affect the waterproof and cause leakage and seepage. The sealing plate filled with high temperature resistant ceramic fiber cotton protects the waterproof coating, buffers impact and insulates heat, and further improves the overall durability, preventing gaps from appearing over time and affecting the waterproof effect. The locking blocks and grooves make it easy to assemble the sealing plate.
[0018] 2. This utility model, through positioning holes, positioning blocks, mounting blocks, corner protectors, roughened layers, through rods, and rubber layers, allows the corner protectors to be assembled according to the height of the storage pool and quickly connected to the sealing plate to protect the inside corners of the storage pool. Attached Figure Description
[0019] Figure 1 A schematic diagram of the overall structure of a waterproofing structure for a casting pit; Figure 2 A schematic diagram of an anchor bolt structure for a waterproofing structure of a casting pit; Figure 3 A schematic diagram of the thickened section of a waterproof structure for a casting pit; Figure 4 A schematic diagram of a card block structure for a waterproof casting pit; Figure 5 A schematic diagram of an installation block structure for a waterproof casting pit; In the diagram: 1. Substrate; 2. Thickened layer; 3. Storage pool; 4. Waterproofing mechanism; 401. Steel plate; 402. Anchor rod; 403. Sealing layer; 404. Waterproof coating; 405. Polypropylene layer; 406. Thickened part; 407. SBS waterproof layer; 408. Leveling layer; 409. Sealing plate; 410. Locking block; 411. Locking groove; 5. Corner protection mechanism; 501. Positioning hole; 502. Positioning block; 503. Mounting block; 504. Corner strip; 505. Roughened layer; 506. Through rod; 507. Rubber layer. Detailed Implementation
[0020] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0023] Example 1: Please see Figure 1 - Figure 4 This is the first embodiment of the present invention. This embodiment provides a waterproof structure for a casting pit, including: a base 1, a thickened layer 2, and a receiving pool 3; the thickened layer 2 is fixedly installed on the outer wall of the base 1, and the receiving pool 3 is formed on the inner wall of the base 1, and also includes: Waterproof mechanism 4 and corner protection mechanism 5; waterproof mechanism 4 is set on the inner wall of base 1, and corner protection mechanism 5 is set inside the storage pool 3.
[0024] Specifically, the waterproofing mechanism 4 includes: a steel plate 401, an anchor rod 402, a sealing layer 403, a waterproof coating 404, a polypropylene layer 405, a thickened part 406, an SBS waterproof layer 407, a leveling layer 408, a sealing plate 409, a locking block 410, and a locking groove 411; the steel plate 401 penetrates into the interior of the substrate 1, and the anchor rod 402 protrudes from the interior of the steel plate 401.
[0025] Furthermore, the substrate 1 uses C35 or higher strength grade compensating shrinkage concrete, and incorporates KL-200 inorganic nano crack-resistant and seepage-proof agent to reduce the peak hydration heat and improve the crack resistance of the concrete. The internal steel plate 401 is pre-embedded and reinforced with anchor rods 402, thereby improving the stability of the entire casting pit.
[0026] Specifically, a sealing layer 403 is fixedly installed on one side of the steel plate 401, and a waterproof coating 404 is embedded in the outer wall of the sealing layer 403.
[0027] Furthermore, after pre-embedding the steel plate 401 with a sealing layer 403 that is in the same material as the substrate 1 and leveling the storage pool 3, a waterproof coating 404 is applied to achieve a waterproof effect. At the same time, the material of the thickened layer 2 is the same as that of the substrate 1, increasing the overall thickness.
[0028] Specifically, a polypropylene layer 405 is embedded at the bottom of the inner part of the storage pool 3, and a thickened part 406 is embedded on one side of the polypropylene layer 405.
[0029] Furthermore, after leveling the base of the storage pool 3, a polymer cement-based coating is applied to repair minor cracks in the base layer and to provide adhesion to the polypropylene layer 405, thus initially achieving a waterproof effect.
[0030] Specifically, an SBS waterproof layer 407 is embedded on the other side of the thickened part 406, and a leveling layer 408 is embedded on the outer wall of the SBS waterproof layer 407.
[0031] Furthermore, the SBS waterproof layer 407 is laid as a waterproof membrane to further improve the waterproof effect, and a thickened part 406 and a 450mm wide self-adhesive waterproof reinforcement layer are provided at the corners to prevent wear and cracking at the turning points.
[0032] Specifically, a sealing plate 409 is embedded at the top of the leveling layer 408, a locking block 410 is fixedly installed on one side of the sealing plate 409, and a locking groove 411 is opened on the other side of the sealing plate 409.
[0033] Furthermore, the sealing plate 409 is assembled with the card block 410 and the card slot 411 and covers the bottom of the storage pool 3, which protects the waterproof coating 404. The sealing plate 409 is made of honeycomb metal protective module, and the honeycomb holes are filled with high temperature resistant ceramic fiber cotton to buffer impact and heat insulation, and prevent high temperature from being conducted to the waterproof layer.
[0034] Specifically, the SBS waterproof layer 407 is bonded to the polypropylene layer 405, and the polypropylene layer 405 is bonded to the thickened part 406.
[0035] Furthermore, in addition to adhesive, a 2mm thick polyurethane waterproof coating is applied between the SBS waterproof layer 407, the polypropylene layer 405, and the thickened portion 406 to facilitate tight adhesion and further improve the waterproof effect.
[0036] In use, the stability of the entire substrate 1 is first improved by the cooperation of steel plate 401 and anchor rod 402. The steel plate 401 is then covered and leveled by sealing layer 403. Then, polypropylene layer 405, thickened part 406, SBS waterproof layer 407 and waterproof coating 404 are laid in sequence at the bottom of the inside of the storage pool 3. The overall sealing effect is further improved by their mutual adhesion. A mud leveling layer 408 is provided between SBS waterproof layer 407 and waterproof coating 404 to keep it smooth and improve the coating effect of waterproof coating 404. It is also used in conjunction with sealing plate 409 to protect waterproof coating 404 by interlocking with block 410 and slot 411.
[0037] In summary, firstly, the bottom of the storage pool 3 is layered and bonded together with a polypropylene layer 405, a thickened section 406, and an SBS waterproof layer 407. Then, after leveling with a leveling layer 408, a waterproof coating 404 is applied. This maintains the overall waterproof effect of the casting pit, preventing seepage. Simultaneously, a sealing plate 409 covers and protects the waterproof coating 404. Furthermore, the built-in high-temperature resistant ceramic fiber cotton provides cushioning and insulation, further enhancing the protective effect and preventing the waterproof coating 404 from cracking or deforming over time, thus affecting the waterproof performance.
[0038] Example 2: Please see Figure 1 , Figure 4 and Figure 5 This is the second embodiment of the present utility model.
[0039] Specifically, the corner protection mechanism 5 includes: a positioning hole 501, a positioning block 502, a mounting block 503, a corner protection strip 504, a roughened layer 505, a through rod 506, and a rubber layer 507; the positioning hole 501 is opened at the top of the sealing plate 409, and the positioning block 502 extends out of the interior of the positioning hole 501.
[0040] Furthermore, the positioning block 502 can be easily inserted through the positioning hole 501 to assemble and limit the corner protection mechanism 5, thereby facilitating subsequent disassembly and maintenance.
[0041] Specifically, a mounting block 503 is fixedly installed on the top of the positioning block 502, a corner guard strip 504 is embedded on the top of the mounting block 503, and a roughened layer 505 is embedded on the outer wall of the corner guard strip 504.
[0042] Furthermore, the top of the positioning block 502 is fixed with a corner protector strip 504, which can fit into the inside corner of the storage pool 3 to provide protection. It also works with the roughened layer 505 to facilitate the application of waterproof structural adhesive and to bond and fix it to the storage pool 3.
[0043] Specifically, a through rod 506 is fixedly installed at the top of the corner protector 504, and a rubber layer 507 is fixedly installed on the outer wall of the through rod 506.
[0044] Furthermore, the through rod 506 of the lower corner protector 504 can be inserted into the reserved hole of the upper corner protector 504 and elastically filled by the rubber layer 507 to prevent loosening and facilitate assembly according to the height of the storage pool 3.
[0045] In use, the bottom positioning block 502 of the mounting block 503 is inserted into the positioning hole 501 of the sealing plate 409 for easy and quick assembly. Multiple corner protectors 504 are assembled together through the through rod 506, and the rubber layer 507 provides elastic filling to prevent loosening. It can also be assembled according to the height of the storage pool 3, and the roughened layer 505 is used to apply waterproof structural adhesive and fix it to the storage pool 3, thereby protecting the inside corner.
[0046] In summary, the corner protectors 504 are assembled together by the through rod 506 and the rubber layer 507 to prevent loosening. They are adjusted according to the height of the storage pool 3 and are engaged with the positioning holes 501 and the positioning blocks 502. After being assembled with the sealing plate 409, the roughened layer 505 is coated with waterproof structural adhesive and fixed to the storage pool 3, which can protect the inside corners of the storage pool 3.
[0047] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0048] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0049] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A waterproof structure for a casting pit, characterized in that: include: The substrate (1), the thickening layer (2), and the storage pool (3) are provided. The thickening layer (2) is fixedly installed on the outer wall of the substrate (1), and the storage pool (3) is formed on the inner wall of the substrate (1). The substrate also includes: Waterproof mechanism (4) and corner protection mechanism (5); the waterproof mechanism (4) is set on the inner wall of the base (1), and the corner protection mechanism (5) is set inside the storage pool (3).
2. The waterproof structure for a casting pit according to claim 1, characterized in that: The waterproofing mechanism (4) includes: a steel plate (401), an anchor rod (402), a sealing layer (403), a waterproof coating (404), a polypropylene layer (405), a thickened part (406), an SBS waterproof layer (407), a leveling layer (408), a sealing plate (409), a locking block (410), and a locking groove (411); the steel plate (401) penetrates into the interior of the substrate (1), and the anchor rod (402) protrudes from the interior of the steel plate (401).
3. The waterproof structure for a casting pit according to claim 2, characterized in that: A sealing layer (403) is fixedly installed on one side of the steel plate (401), and the outer wall of the sealing layer (403) is inlaid with a waterproof coating (404).
4. The waterproof structure for a casting pit according to claim 1, characterized in that: The bottom of the storage pool (3) is fitted with a polypropylene layer (405), and a thickened part (406) is fitted on one side of the polypropylene layer (405).
5. The waterproof structure for a casting pit according to claim 4, characterized in that: The thickened portion (406) is fitted with an SBS waterproof layer (407) on the other side, and a leveling layer (408) is fitted on the outer wall of the SBS waterproof layer (407).
6. The waterproof structure for a casting pit according to claim 5, characterized in that: The top of the leveling layer (408) is fitted with a sealing plate (409), and a card block (410) is fixedly installed on one side of the sealing plate (409), and a card groove (411) is opened on the other side of the sealing plate (409).
7. The waterproof structure for a casting pit according to claim 5, characterized in that: The SBS waterproof layer (407) is bonded to the polypropylene layer (405), and the polypropylene layer (405) is bonded to the thickened part (406).
8. The waterproof structure for a casting pit according to claim 1, characterized in that: The corner protection mechanism (5) includes: a positioning hole (501), a positioning block (502), a mounting block (503), a corner protection strip (504), a roughened layer (505), a through rod (506), and a rubber layer (507); the positioning hole (501) is opened at the top of the sealing plate (409), and the positioning block (502) extends through the interior of the positioning hole (501).
9. A waterproof structure for a casting pit according to claim 8, characterized in that: The top of the positioning block (502) is fixedly installed with an installation block (503), and the top of the installation block (503) is fitted with a corner guard strip (504), and the outer wall of the corner guard strip (504) is fitted with a roughened layer (505).
10. A waterproof structure for a casting pit according to claim 9, characterized in that: The corner guard (504) is fixedly installed with a through rod (506) at its top end, and a rubber layer (507) is fixedly installed on the outer wall of the through rod (506).