High-precision copper pipe trimming control structure
Patent Information
- Application Number
- CN202522247788.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0013]与现有技术相比,本实用新型的优点和积极效果在于:
Smart Images

Figure CN224750214U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper tube tracking and shearing technology, and in particular to a high-precision copper tube tracking and shearing control structure. Background Technology
[0002] High-precision copper tube tracking and shearing control structures are a crucial part of the copper tube processing, primarily used for precisely cutting continuously conveyed copper tubes to a preset length. Copper tube tracking and shearing enables dynamic tracking and precise cutting of the copper tube during high-speed movement. By monitoring the tube's position in real time and synchronously controlling the shearing device, it ensures the copper tube is accurately cut to a specific length. This process requires not only rapid response to the tube's movement but also extremely high precision, with errors typically controlled within a very small range to meet industrial-grade accuracy requirements and obtain copper tubes of standard lengths. Simultaneously, the tracking and shearing process is also significant for ensuring the quality of the cut surface, effectively ensuring a smooth cut and reducing burr formation. This allows the cut copper tubes to be directly used in subsequent production stages without excessive secondary processing, greatly improving production efficiency and product quality.
[0003] In traditional high-precision copper tube tracking and shearing control structures, the encoder is usually directly connected to the conveying mechanism, and the tracking and shearing speed is typically adjusted to the same level as the copper tube transmission speed, with stable transmission and adjustment by the motor. However, in actual use, the motor conveying speed is usually quite consistent, and stalling is prone to occur when different speeds are adjusted. This makes it difficult to closely follow the copper tube transmission speed, resulting in variations in the copper tube cutting length. Furthermore, the tracking and shearing speed cannot be well adapted to the transmission speed, leading to insufficient adjustment convenience. Additionally, the height adjustment capability of the tracking and shearing tool is inadequate, making it difficult to adjust the tool height for different copper tube models. Insufficient tracking and shearing adaptability and convenience affect processing efficiency and product quality. Therefore, we propose a high-precision copper tube tracking and shearing control structure to solve these problems. Utility Model Content
[0004] In response to the problems raised, this utility model provides a high-precision copper tube tracking and shearing control structure to solve the aforementioned problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-precision copper tube tracking and shearing control structure includes a copper tube processing table and a support mounting frame and a tracking and shearing processing table installed on both sides of the top of the copper tube processing table. The top of the copper tube processing table is provided with a copper tube conveyor belt located inside the support mounting frame. The copper tube processing table is equipped with a lifting reciprocating frame on its top. Both sides of the top of the copper tube processing table are equipped with moving positioning guide rails to support the sliding displacement of the lifting reciprocating frame. Both sides of the support mounting frame are equipped with reciprocating drive disks. Both sides of the lifting reciprocating frame are equipped with high-efficiency shearing guides and adjustment push frames. Reciprocating amplitude adjustment rods are hinged on the two adjustment push frames. The other end of the reciprocating amplitude adjustment rods is sleeved and rotated on the reciprocating drive disks. Both the front and rear sides of the support mounting frame are equipped with stepper motors that drive the two reciprocating drive disks to rotate.
[0006] Preferably, the bottom of the support mounting frame is bolted to the top of the copper tube processing table, and the two reciprocating drive discs extend through the front and rear sides of the support mounting frame respectively on opposite sides. The connection between the support mounting frame and the two reciprocating drive discs is provided with a bearing.
[0007] Preferably, motor mounting brackets are provided on both the front and rear sides of the support mounting bracket, and the stepper motor is fixedly mounted on the motor mounting bracket. The two stepper motors operate synchronously and are both high-precision motors.
[0008] Preferably, the shearing processing table is installed on top of the copper pipe processing table, the interior of the shearing processing table is hollow, the copper pipe conveyor belt passes through the middle of the shearing processing table, and triangular guide strips are provided on both sides of the top of the shearing processing table.
[0009] Preferably, the lifting reciprocating frame has a lifting adjustment slot on the side away from the support mounting frame, and the lifting reciprocating frame has a lifting support plate inside that engages with the two lifting adjustment slots. The front and rear sides of the lifting support plate are threaded with screw fixing parts that abut against the two lifting adjustment slots. The high-efficiency shear guide is fixedly installed at the bottom of the lifting support plate.
[0010] Preferably, each of the two reciprocating drive discs has a reciprocating drive column at one of the edges on opposite sides, and the two reciprocating amplitude adjustment rods are respectively sleeved and rotated on the two reciprocating drive columns. The two reciprocating drive discs, the adjustment push frame, and the reciprocating amplitude adjustment rods are relatively symmetrically distributed.
[0011] Preferably, the adjustment push frame has an adjustment control groove in the middle, and a limit bearing block is slidably installed inside the adjustment control groove. One side of the limit bearing block is threaded with an adjustment fixing rod that is pressed and fixed to the adjustment push frame. The other side of the limit bearing block is rotatably connected to the reciprocating amplitude adjustment rod. The reciprocating amplitude adjustment rod has adjustment buckle holes arranged at equal intervals. The reciprocating amplitude adjustment rod is rotatably hinged to the limit bearing block by the adjustment buckle holes. The adjustment push frame is horizontally welded to the lifting reciprocating frame.
[0012] Preferably, the high-efficiency shearing guide assembly includes a high-efficiency cylinder assembly and a cutting tool holder. The high-efficiency cylinder assembly is installed at the lifting end of the lifting reciprocating frame. The side of the cutting tool holder and the side of the follow-up shearing processing table are provided with corresponding trigger sensors. The lifting end of the lifting reciprocating frame is provided with a controller, which is electrically connected to the high-efficiency cylinder assembly and the trigger sensors.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. This high-precision copper tube tracking and shearing control structure features a copper tube conveyor belt on the copper tube processing table, which stably moves the copper tube. A moving positioning guide rail supports the stable displacement of the lifting reciprocating frame. A support mounting frame supports the reciprocating drive discs and stepper motors. Two stepper motors precisely and synchronously drive the two reciprocating drive discs to rotate. Two reciprocating amplitude adjustment rods are hinged to the two reciprocating drive discs. Running the reciprocating drive discs causes the reciprocating amplitude adjustment rods to swing back and forth, thereby driving the adjustment push frame and the lifting reciprocating frame to move horizontally back and forth, resulting in efficient shearing. The guide group reciprocates. When the high-efficiency shearing guide group moves above the tracking shearing processing table, high-precision cutting operations can be performed. The transmission speed of the high-efficiency shearing guide group and the copper tube conveyor belt is consistent. The reciprocating amplitude adjustment rod can be installed according to different lengths of the adjustment push frame, affecting the horizontal movement speed of the reciprocating drive disc pushing the lifting reciprocating frame. In turn, it can be adapted to the transmission speed of the copper tube conveyor belt, making it easy to closely follow the transmission speed of the copper tube. This ensures good precision and adaptability of the device speed adjustment, making it easy to closely follow the transmission speed of the copper tube, and ensuring stable high-precision copper tube tracking shearing operations.
[0014] 2. This high-precision copper tube tracking and shearing control structure uses a high-efficiency shearing guide group installed at the lifting end of the lifting reciprocating frame. The height of the high-efficiency shearing guide group on the lifting reciprocating frame can be adjusted according to the copper tube model requirements, making the device suitable for high-precision cutting of different copper tube models. The height adjustment is convenient, and the processing efficiency and product quality are high. Attached Figure Description
[0015] Figure 1 This utility model presents a frontal three-dimensional schematic diagram of a high-precision copper tube tracking and shearing control structure; Figure 2 A top-view three-dimensional schematic diagram of a high-precision copper tube tracking and shearing control structure is provided for this utility model; Figure 3 This is a top-view perspective view of the copper tube processing table and moving positioning guide rail of this utility model after elimination. Figure 4 A three-dimensional schematic diagram of the copper tube processing table and moving positioning guide rail of this utility model, showing the effect of eliminating the backward tilt. Figure 5 This invention presents a schematic diagram of a high-precision copper tube tracking and shearing control structure.
[0016] In the diagram: 1. Copper tube processing table; 2. Support mounting frame; 201. Bearing; 202. Motor mounting frame; 3. Tracking shearing table; 301. Triangular guide bar; 4. Copper tube conveyor belt; 5. Lifting reciprocating frame; 501. Lifting adjustment slot; 502. Lifting support plate; 503. Screw fixing component; 6. Moving positioning guide rail; 7. Reciprocating drive disc; 701. Reciprocating drive column; 8. High-efficiency shearing guide assembly; 801. High-efficiency cylinder assembly; 802. Cutting tool holder; 803. Trigger sensor; 804. Controller; 9. Adjustment push frame; 901. Adjustment control slot; 902. Limiting support block; 903. Adjustment fixing rod; 10. Reciprocating amplitude adjustment rod; 101. Adjustment buckle hole; 11. Stepper motor. Detailed Implementation
[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0019] Please see Figures 1-5 A high-precision copper tube tracking and shearing control structure includes a copper tube processing table 1, a support mounting frame 2 and a tracking and shearing processing table 3 installed on both sides of the top of the copper tube processing table 1, and a copper tube conveyor belt 4 located inside the support mounting frame 2 on the top of the copper tube processing table 1. The top of the copper tube processing table 1 is provided with a lifting reciprocating frame 5. Both sides of the top of the copper tube processing table 1 are provided with moving positioning guide rails 6 to support the sliding displacement of the lifting reciprocating frame 5. Both sides of the inside of the support mounting frame 2 are provided with reciprocating drive disks 7. The two sides of the lifting reciprocating frame 5 are respectively equipped with a high-efficiency shearing guide group 8 and an adjustment push frame 9. The two adjustment push frames 9 are hinged to a reciprocating amplitude adjustment rod 10. The other end of the reciprocating amplitude adjustment rod 10 is sleeved and rotated on the reciprocating drive disk 7. The front and rear sides of the support mounting frame 2 are provided with stepper motors 11 that drive the two reciprocating drive disks 7 to rotate respectively. The beneficial effects that this plan aims to achieve are: A copper pipe conveyor belt 4 is installed on the copper pipe processing table 1, which can stably drive the copper pipe to move. The moving positioning guide rail 6 can support the stable displacement of the lifting reciprocating frame 5. The support mounting frame 2 can support the reciprocating drive disk 7 and the stepper motor 11. Running the two stepper motors 11 can precisely and synchronously drive the two reciprocating drive disks 7 to rotate. The two reciprocating amplitude adjustment rods 10 are respectively rotatably hinged to the two reciprocating drive disks 7. Running the reciprocating drive disks 7 can drive the reciprocating amplitude adjustment rods 10 to swing back and forth, thereby driving the adjustment push frame 9 and the lifting reciprocating frame 5 to move horizontally. The reciprocating motion drives the high-efficiency shearing guide 8 to reciprocate. When the high-efficiency shearing guide 8 moves above the tracking shearing processing table 3, high-precision cutting can be performed. The transmission speed of the high-efficiency shearing guide 8 and the copper pipe conveyor belt 4 is consistent. The reciprocating amplitude adjustment rod 10 can be installed according to different lengths of the adjustment push frame 9, affecting the horizontal movement speed of the reciprocating drive disc 7 pushing the lifting reciprocating frame 5. In this way, it can be adapted to the transmission speed of the copper pipe conveyor belt 4, making it easy to closely follow the transmission speed of the copper pipe. The adjustment and adaptation are very convenient. The high-efficiency shearing guide 8 is installed at the lifting end of the lifting reciprocating frame 5. The height of the high-efficiency shearing guide 8 on the lifting reciprocating frame 5 can be adjusted according to the copper tube model requirements, so that the speed adjustment of the device is precise and adaptable, which makes it easy to closely follow the transmission speed of the copper tube. The high-precision copper tube tracking and shearing operation is stable, and it is easy to adjust the height for cutting, resulting in high processing efficiency and product quality.
[0020] Furthermore, the bottom of the support mounting frame 2 is bolted to the top of the copper tube processing table 1, and the two reciprocating drive discs 7 extend through the front and rear sides of the support mounting frame 2 respectively. The connection between the support mounting frame 2 and the two reciprocating drive discs 7 is provided with a bearing 201. Specifically, the bottom bolts of the support mounting bracket 2 are connected to the top of the copper tube processing table 1 to stably support the reciprocating drive disk 7. The bearing 201 can stably assist in supporting the rotation of the reciprocating drive disk 7, ensuring stable operation.
[0021] Furthermore, motor mounting brackets 202 are provided on both the front and rear sides of the support mounting bracket 2. The stepper motor 11 is fixedly mounted on the motor mounting bracket 202. The two stepper motors 11 run synchronously and are both high-precision motors. Specifically, the support mounting bracket 2 has motor mounting brackets 202 on both the front and rear sides, which can stably support the stepper motor 11. The installation force is stable, the two stepper motors 11 run synchronously and are both high-precision motors, with high-precision stable operation, good adaptability and high driving movement accuracy.
[0022] Furthermore, the shearing processing table 3 is installed on top of the copper pipe processing table 1. The interior of the shearing processing table 3 is hollow. The copper pipe conveyor belt 4 passes through the middle of the shearing processing table 3. Triangular guide strips 301 are provided on both sides of the top of the shearing processing table 3. Specifically, the shearing table 3 is installed on top of the copper pipe processing table 1. It can support the copper pipe during cutting, making it less likely to damage the copper pipe conveyor belt 4. Triangular guide bars 301 are provided on both sides of the top of the shearing table 3 to guide the copper pipe. The copper pipe can be stably guided to the top of the shearing table 3 by the triangular guide bars 301, making it less likely to get stuck or damaged.
[0023] Furthermore, the lifting reciprocating frame 5 is provided with a lifting adjustment slot 501 on the side away from the support mounting frame 2. The lifting reciprocating frame 5 is provided with a lifting support plate 502 that engages between the two lifting adjustment slots 501. The front and rear sides of the lifting support plate 502 are threaded with screw fixing parts 503 that abut against the two lifting adjustment slots 501. The high-efficiency shear guide group 8 is fixedly installed at the bottom of the lifting support plate 502. Specifically, the lifting reciprocating frame 5 is provided with two lifting adjustment slots 501, which can limit the front and rear sides of the lifting support plate 502 to prevent it from detaching. Both the front and rear sides of the lifting support plate 502 are provided with screw fasteners 503 that abut against the lifting adjustment slots 501. The screw fasteners 503 abut against and fix the lifting support plate 502. The high-efficiency shear guide group 8 is installed and fixed on the lifting support plate 502. The height of the lifting support plate 502 can be adjusted according to the lifting adjustment requirements of the high-efficiency shear guide group 8, so that the lifting support plate 502 can be stably adjusted within the lifting adjustment slots 501 for lifting and lowering. The horizontal adjustment is stable and convenient.
[0024] Furthermore, each of the two reciprocating drive disks 7 has a reciprocating drive column 701 on one side of the opposite edge, and the two reciprocating amplitude adjustment rods 10 are respectively sleeved and rotated on the two reciprocating drive columns 701. The two reciprocating drive disks 7, the adjustment push frame 9 and the reciprocating amplitude adjustment rods 10 are relatively symmetrically distributed. Specifically, each of the two reciprocating drive discs 7 has a reciprocating drive column 701 on one side of its opposite edge. The reciprocating amplitude adjustment rod 10 is sleeved and rotated on the reciprocating drive column 701. When the reciprocating drive disc 7 is running, the reciprocating drive column 701 can stably drive the lifting reciprocating frame 5 to move back and forth. The movement operation is convenient. The reciprocating drive disc 7, the adjustment push frame 9 and the reciprocating amplitude adjustment rod 10 are relatively symmetrically distributed, and the synchronous movement is relatively stable, with high accuracy in reciprocating movement.
[0025] Furthermore, the middle part of the adjustment push frame 9 is provided with an adjustment control groove 901. A limit bearing block 902 is slidably installed inside the adjustment control groove 901. An adjustment fixing rod 903, which is pressed and fixed to the adjustment push frame 9, is threaded on one side of the limit bearing block 902. The other side of the limit bearing block 902 is rotatably connected to the reciprocating amplitude adjustment rod 10. The reciprocating amplitude adjustment rod 10 is provided with adjustment buckle holes 101 arranged at equal intervals. The reciprocating amplitude adjustment rod 10 is rotatably hinged to the limit bearing block 902 by the adjustment buckle holes 101. The adjustment push frame 9 is horizontally welded to the lifting reciprocating frame 5. Specifically, the adjustment control groove 901 is provided in the middle of the adjustment push frame 9. The limit bearing block 902 can move stably within the adjustment control groove 901. The adjustment fixing rod 903 is threaded into the limit bearing block 902. After the adjustment fixing rod 903 is tightened by the thread, it abuts against the surface of the adjustment push frame 9 to achieve fixation, which facilitates stable fixation. The reciprocating amplitude adjustment rod 10 is installed on the limit bearing block 902. When it is necessary to finely adjust the reciprocating speed of the lifting reciprocating frame 5, it can be adjusted by the limit bearing block 902 in the adjustment control groove 901. The internal movement adjustment allows for fine-tuning of the speed. The reciprocating amplitude adjustment rod 10 is rotatably hinged to the limiting support block 902 by the adjustment buckle hole 101. By changing the limiting support block 902 to different adjustment buckle holes 101, the length of the reciprocating amplitude adjustment rod 10 is adjusted, which affects the horizontal movement speed of the reciprocating drive disc 7 pushing the lifting reciprocating frame 5, making it easy to adjust the reciprocating movement speed. The limiting support block 902 moves stably within the adjustment control groove 901 for fine-tuning. The overall adjustment operation is relatively simple and convenient, making it suitable for operation and use.
[0026] Furthermore, the high-efficiency shearing guide group 8 includes a high-efficiency cylinder group 801 and a cutting tool holder 802. The high-efficiency cylinder group 801 is installed at the lifting end of the lifting reciprocating frame 5. The side of the cutting tool holder 802 and the side of the tracking shearing processing table 3 are provided with corresponding trigger sensors 803. The lifting end of the lifting reciprocating frame 5 is provided with a controller 804, which is electrically connected to the high-efficiency cylinder group 801 and the trigger sensors 803. Specifically, the high-efficiency cylinder assembly 801 is mounted on the lifting support plate 502 for easy lifting and adjustment, and the cutting tool holder 802 is mounted on top of the high-efficiency cylinder assembly 801. At the same time, the side of the cutting tool holder 802 and the side of the follow-up cutting processing table 3 are equipped with corresponding trigger sensors 803. When the trigger sensor 803 on the cutting tool holder 802 moves to directly above the trigger sensor 803 on the follow-up cutting processing table 3, the two trigger sensors 803 are triggered. The two trigger sensors 803 can be set to reflective and receiving types, respectively. After the triggering is completed, the controller 804 quickly controls the high-efficiency cylinder assembly 801 to drive the cutting tool holder 802 for rapid stamping control, which facilitates rapid cutting of copper tubes. It can automatically trigger copper tube cutting and has excellent follow-up cutting quality.
[0027] How to use and how to work this device: By providing support mounting brackets 2 and shearing processing tables 3 on the top two sides of the copper tube processing table 1, and providing movable positioning guide rails 6 on the front and rear sides of the top of the copper tube processing table 1, the stable displacement of the lifting reciprocating frame 5 can be supported. The movable positioning guide rails 6 play a good role in limiting movement and can stably maintain the horizontal movement of the lifting reciprocating frame 5. The inner side of the support mounting bracket 2 is provided with two corresponding reciprocating drive disks 7, which are driven synchronously by two stepper motors 11. The two reciprocating drive disks 7 can be driven to rotate precisely and stably. The two sides of the lifting reciprocating frame 5 are respectively equipped with high-efficiency shearing guide groups 8 and adjustment push frames 9. The other end of the two adjustment push frames 9 is respectively equipped with reciprocating amplitude adjustment rods 10. The two reciprocating amplitude adjustment rods 10 are respectively rotatably hinged to the two reciprocating drive disks 7. Running the reciprocating drive disks 7 can drive the reciprocating amplitude adjustment rods 10 to swing back and forth, thereby driving the adjustment push frame 9 and the lifting reciprocating frame 5 to move horizontally back and forth, which facilitates the reciprocating operation of the high-efficiency shearing guide group 8. The copper tube processing table 1 is equipped with a copper tube conveyor belt 4, which can drive the copper tube to move stably. The copper tube can follow the copper tube conveyor belt 4 through the support frame 2 and the lifting reciprocating frame 5 in sequence, and finally be cut by the follow-up shearing processing table 3. The high-efficiency shearing guide group 8 can follow the copper tube conveyor belt 4 to perform follow-up shearing. When the high-efficiency shearing guide group 8 moves above the follow-up shearing processing table 3, it can perform high-precision cutting. The distance of the high-efficiency shearing guide group 8 and the lifting reciprocating frame 5 moving back and forth and resetting is the copper tube cutting distance. At the same time, the moving speed is consistent with the transmission speed of the copper tube conveyor belt 4. The reciprocating amplitude adjustment rod 10 has equidistantly arranged adjustment buckle holes 101 inside. The distance between the reciprocating amplitude adjustment rod 10 and the adjustment push frame 9 can be adjusted according to the moving speed of the copper tube conveyor belt 4. The length adjustment of the reciprocating amplitude adjustment rod 10 affects the horizontal moving speed of the reciprocating drive disc 7 pushing the lifting reciprocating frame 5, thereby adapting to the conveying speed of the copper tube conveyor belt 4. The adjustment push frame 9 can be moved and adjusted inside, which further improves the precision of speed adjustment, makes it easy to closely follow the transmission speed of the copper tube, and has excellent adjustment and adaptation convenience. The high-efficiency shearing guide 8 is installed at the lifting end of the lifting reciprocating frame 5. It can be adjusted in height and height according to the copper tube model. This makes it easy for the high-efficiency shearing guide 8 to adapt to different copper tube models for high-precision cutting. The height adjustment is convenient, and it is easy to adjust the height of the cutter according to different copper tube models. It has excellent adaptability and convenience, and high processing efficiency and product quality. The bottom bolts of the support mounting bracket 2 are connected to the top of the copper tube processing table 1 to stably support the reciprocating drive disk 7. The bearing 201 can stably assist in supporting the rotation of the reciprocating drive disk 7, and the operation is stable. The front and rear sides of the support mounting bracket 2 are equipped with motor mounting brackets 202, which can stably support the stepper motor 11. The installation force is stable. The two stepper motors 11 run synchronously and are both high-precision motors. They have stable high-precision operation, good adaptability, and high driving movement accuracy. The shearing table 3 is installed on top of the copper pipe processing table 1. It can support the copper pipe during cutting, making it less likely to damage the copper pipe conveyor belt 4. Triangular guide bars 301 are provided on both sides of the top of the shearing table 3 to guide the copper pipe. The copper pipe can be stably guided to the top of the shearing table 3 by the triangular guide bars 301, making it less likely to get stuck or damaged. The lifting reciprocating frame 5 is equipped with two lifting adjustment slots 501, which can limit the front and rear sides of the lifting support plate 502 to prevent it from detaching. Both the front and rear sides of the lifting support plate 502 are equipped with screw fasteners 503 that abut against the lifting adjustment slots 501. The screw fasteners 503 abut against and fix the lifting support plate 502. The high-efficiency shear guide group 8 is installed and fixed on the lifting support plate 502. The height of the lifting support plate 502 can be adjusted according to the lifting adjustment requirements of the high-efficiency shear guide group 8, so that the lifting support plate 502 can be stably adjusted within the lifting adjustment slots 501. The horizontal stability adjustment is convenient. Each of the two reciprocating drive discs 7 has a reciprocating drive column 701 on one side of the opposite edge. The reciprocating amplitude adjustment rod 10 is sleeved and rotated on the reciprocating drive column 701. When the reciprocating drive disc 7 is running, the reciprocating drive column 701 can stably drive the lifting reciprocating frame 5 to move back and forth. The movement operation is convenient. The reciprocating drive disc 7, the adjustment push frame 9 and the reciprocating amplitude adjustment rod 10 are relatively symmetrically distributed, and the synchronous movement is relatively stable and the reciprocating movement accuracy is high. An adjustment control groove 901 is provided in the middle of the adjustment push frame 9. The limiting bearing block 902 can move stably within the adjustment control groove 901. The adjustment fixing rod 903 is threaded into the limiting bearing block 902. After the adjustment fixing rod 903 is tightened by the thread, it abuts against the surface of the adjustment push frame 9 to achieve fixation, which facilitates stable fixation. The reciprocating amplitude adjustment rod 10 is installed on the limiting bearing block 902. When it is necessary to finely adjust the reciprocating speed of the lifting reciprocating frame 5, the limiting bearing block 902 can be moved within the adjustment control groove 901 to adjust the speed. Fine-tuning is performed on the reciprocating amplitude adjustment rod 10, which is hinged to the limiting support block 902 via the adjustment buckle hole 101. By changing the adjustment buckle hole 101 of the limiting support block 902, the length of the reciprocating amplitude adjustment rod 10 is adjusted, which affects the horizontal movement speed of the reciprocating drive disc 7 pushing the lifting reciprocating frame 5. This facilitates the adjustment of the reciprocating movement speed. The limiting support block 902 moves stably within the adjustment control groove 901 for fine-tuning. The overall adjustment operation is relatively simple and convenient, making it suitable for operation and use. The high-efficiency shearing guide group 8 includes a high-efficiency cylinder group 801 and a cutting tool holder 802. The high-efficiency cylinder group 801 is mounted on the lifting support plate 502 for easy lifting and adjustment. The cutting tool holder 802 is mounted on top of the high-efficiency cylinder group 801. At the same time, the side of the cutting tool holder 802 and the side of the follow-up shearing processing table 3 are equipped with corresponding trigger sensors 803. When the trigger sensor 803 on the cutting tool holder 802 moves to directly above the trigger sensor 803 on the follow-up shearing processing table 3, the two trigger sensors 803 trigger each other, and the controller 804 quickly controls the high-efficiency cylinder group 801 to drive the cutting tool holder 802 for rapid stamping control, which facilitates rapid cutting of copper tubes. It can automatically trigger copper tube cutting and has excellent follow-up shearing quality. This device offers excellent precision and adaptability in speed adjustment, allowing for close following of the copper tube's transmission speed. It ensures stable high-precision copper tube cutting operations and facilitates height adjustment during cutting, resulting in high processing efficiency and product quality.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A high-precision copper tube tracking and shearing control structure, comprising a copper tube processing table (1) and support mounting frames (2) and a tracking and shearing processing table (3) installed on both sides of the top of the copper tube processing table (1), characterized in that: The copper tube processing table (1) is equipped with a copper tube conveyor belt (4) located inside the support mounting frame (2) at the top. The copper tube processing table (1) is provided with a lifting reciprocating frame (5) on the top. The copper tube processing table (1) is provided with moving positioning guide rails (6) on both sides of the top to support the sliding displacement of the lifting reciprocating frame (5). The support mounting frame (2) is provided with reciprocating drive disks (7) on both sides. The lifting reciprocating frame (5) is provided with a high-efficiency shearing guide group (8) and an adjustment push frame (9) on both sides respectively. The two adjustment push frames (9) are hinged to a reciprocating amplitude adjustment rod (10). The other end of the reciprocating amplitude adjustment rod (10) is sleeved and rotated on the reciprocating drive disk (7). The support mounting frame (2) is provided with stepper motors (11) on both the front and rear sides to drive the two reciprocating drive disks (7) to rotate respectively.
2. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The bottom of the support mounting frame (2) is bolted to the top of the copper tube processing table (1). The two reciprocating drive discs (7) extend through the front and rear sides of the support mounting frame (2) respectively. The connection between the support mounting frame (2) and the two reciprocating drive discs (7) is provided with a bearing (201).
3. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The support mounting bracket (2) is provided with motor mounting brackets (202) on both the front and rear sides. The stepper motor (11) is fixedly installed on the motor mounting bracket (202). The two stepper motors (11) run synchronously and are both high-precision motors.
4. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The shearing processing table (3) is installed on the top of the copper pipe processing table (1). The interior of the shearing processing table (3) is hollow. The copper pipe conveyor belt (4) passes through the middle of the shearing processing table (3). Triangular guide strips (301) are provided on both sides of the top of the shearing processing table (3).
5. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The lifting reciprocating frame (5) has a lifting adjustment slot (501) on the side away from the support mounting frame (2). The lifting reciprocating frame (5) has a lifting support plate (502) that engages between the two lifting adjustment slots (501) inside. The front and rear sides of the lifting support plate (502) are threaded with screw fixing parts (503) that abut against the two lifting adjustment slots (501). The high-efficiency shear guide group (8) is fixedly installed at the bottom of the lifting support plate (502).
6. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: Each of the two reciprocating drive discs (7) has a reciprocating drive column (701) on one side of the opposite edge. The two reciprocating amplitude adjustment rods (10) are respectively sleeved and rotated on the two reciprocating drive columns (701). The two reciprocating drive discs (7), the adjustment push frame (9) and the reciprocating amplitude adjustment rods (10) are relatively symmetrically distributed.
7. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The adjustment push frame (9) has an adjustment control groove (901) in the middle. A limit bearing block (902) is slidably installed inside the adjustment control groove (901). An adjustment fixing rod (903) that is pressed and fixed to the adjustment push frame (9) is threaded on one side of the limit bearing block (902). The other side of the limit bearing block (902) is rotatably connected to the reciprocating amplitude adjustment rod (10). The reciprocating amplitude adjustment rod (10) has adjustment buckle holes (101) arranged at equal intervals. The reciprocating amplitude adjustment rod (10) is rotatably hinged to the limit bearing block (902) by the adjustment buckle holes (101). The adjustment push frame (9) is horizontally welded to the lifting reciprocating frame (5).
8. The high-precision copper tube tracking and shearing control structure according to claim 1, characterized in that: The high-efficiency shearing guide group (8) includes a high-efficiency cylinder group (801) and a cutting tool holder (802). The high-efficiency cylinder group (801) is installed at the lifting end of the lifting reciprocating frame (5). The side of the cutting tool holder (802) and the side of the follow-up shearing processing table (3) are provided with corresponding trigger sensors (803). The lifting end of the lifting reciprocating frame (5) is provided with a controller (804). The controller (804) is electrically connected to the high-efficiency cylinder group (801) and the trigger sensors (803).