Alloy casting cutter

Abstract

This utility model discloses an alloy casting cutting machine, belonging to the field of alloy casting processing. The machine includes a cooling mechanism comprising a water tank with a water pump inside. The water tank is connected to a water pipe via the water pump, and the top end of the water pipe is connected to the interior of a water storage container. A cooling nozzle is installed at one end of the water storage container, and a rotating block is installed at the other end. A rotating rod is installed at one end of the rotating block, and the other end of the rotating rod is connected to the output end of a motor. By incorporating this cooling mechanism, the cutting machine can quickly dissipate the heat generated during the cutting process, greatly reducing the heat-affected zone of the workpiece and preventing changes in the metallographic structure or cracks caused by overheating. This ensures the integrity of the casting. Simultaneously, it can automatically clean up waste generated during cutting, preventing waste accumulation from affecting subsequent casting cutting.

Description

Technical Field

[0001] This utility model relates to the field of alloy casting processing technology, specifically an alloy casting cutting machine. Background Technology

[0002] After alloy castings are formed, excess parts such as gating gates, risers, and burrs usually need to be removed. Currently, abrasive wheel cutting machines or flame cutting are commonly used for this purpose. Abrasive wheel cutting machines produce high vibration and noise during the cutting process, and the abrasive wheel wears quickly. For high-hardness alloy castings, the cutting efficiency is low, the cut quality is poor, and cracks are easily generated. Flame cutting, on the other hand, results in a large heat-affected zone, which alters the metallographic structure of the material near the cut, affecting the casting's performance, and also pollutes the environment.

[0003] Therefore, this utility model provides an alloy casting cutting machine to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved This utility model provides an alloy casting cutting machine, which aims to solve the problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an alloy casting cutting machine, including a base plate, a cutting mechanism provided on the top of the base plate, a bearing mechanism provided on the top of the base plate, a cooling mechanism provided at one end of the cutting mechanism, and a cleaning mechanism provided on both sides of the bearing mechanism. The cooling mechanism includes a water tank, inside which a water pump is installed. The water tank is connected to a water pipe via the water pump. The top end of the water pipe is connected to the interior of a water storage device. One end of the water storage device is equipped with a cooling nozzle, and the other end of the water storage device is equipped with a rotating block. One end of the rotating block is equipped with a rotating rod, and the other end of the rotating rod is connected to the output end of a motor.

[0006] As a preferred technical solution of this application, the cutting mechanism includes a control base, an adjustable control console is provided on the top of the control base, a robotic arm is provided on the top of the adjustable control console, a diamond cutting head is provided at the bottom of the robotic arm, a rotating hole is provided inside the robotic arm, a rotating rod is rotatably connected to the robotic arm through the rotating hole, and a water tank is fixedly connected to one end of the control base.

[0007] As a preferred technical solution of this application, the bearing mechanism includes a support base, and a plurality of fixing rods are fixedly connected to the top of the support base, and the top ends of the plurality of fixing rods are fixedly connected to the bottom of the same bearing platform.

[0008] As a preferred technical solution of this application, the cleaning mechanism includes two connecting plates, which are respectively fixedly connected to both sides of the support base. An electric telescopic rod is fixedly connected to the top of each of the two connecting plates. The output ends of the two electric telescopic rods are respectively connected to the bottom of two movable frames. A sliding groove is opened on the opposite surface of each of the two movable frames. A slider is slidably connected to the inner wall of each of the two sliding grooves. The opposite surfaces of the two sliders are fixedly connected to both sides of the same brush plate. A plurality of connecting rods are fixedly connected to one end of the brush plate, and a scraper is fixedly connected to one end of each of the plurality of connecting rods.

[0009] As a preferred technical solution of this application, the other end of the brush plate is connected to the output end of the electric push rod, one end of the electric push rod is connected to the corresponding end of the stabilizer, and the top of the stabilizer is connected to the bottom of the two movable frames respectively.

[0010] As a preferred technical solution of this application, two guide rods are fixedly connected to the top of the connecting plate, and a limit plate is provided on the top of each of the two guide rods. Two moving blocks are fixedly connected to the side of the moving frame, and a sliding hole is opened in each of the two moving blocks. The moving blocks are movably connected to the sliding rod through the sliding hole.

[0011] As a preferred technical solution of this application, a collection box is fixedly connected to one end of the support platform, and multiple support feet are fixedly connected to the bottom of the base plate.

[0012] (III) Beneficial Effects This alloy casting cutting machine, by incorporating a cooling and cleaning mechanism, can quickly remove the heat generated during the cutting process, greatly reducing the heat-affected zone of the workpiece and preventing problems such as changes in the metallographic structure or cracks caused by overheating. This ensures the performance of the casting itself. At the same time, it can automatically clean up the waste generated during cutting, thereby preventing waste accumulation from affecting subsequent casting cutting. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an alloy casting cutting machine; Figure 2 This is a schematic diagram of the overall structure of the cooling mechanism in an alloy casting cutting machine. Figure 3 This is a front view structural schematic diagram of the load-bearing mechanism in an alloy casting cutting machine; Figure 4 This is a schematic diagram of the overall structure of the cleaning mechanism in an alloy casting cutting machine.

[0014] In the picture: 1. Base plate; 2. Cutting mechanism; 201. Control base; 202. Adjustable control console; 203. Robotic arm; 204. Diamond cutting head; 3. Cooling mechanism; 301. Water tank; 302. Water pipe; 303. Water reservoir; 304. Cooling nozzle; 305. Rotating block; 306. Rotating rod; 307. Motor; 4. Bearing mechanism; 401. Support base; 402. Fixed rod; 403. Bearing platform; 5. Cleaning mechanism; 501. Connecting plate; 502. Electric telescopic rod; 503. Moving frame; 504. Slide groove; 505. Sliding block; 506. Brush plate; 507. Connecting rod; 508. Scraper; 509. Electric push rod; 510. Stabilizer; 6. Collection box; 7. Support foot; 8. Guide rod; 9. Moving block. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] like Figure 1-4 As shown, this utility model provides an alloy casting cutting machine, including a base plate 1, a cutting mechanism 2 is provided on the top of the base plate 1, a bearing mechanism 4 is provided on the top of the base plate 1, a cooling mechanism 3 is provided at one end of the cutting mechanism 2, and the same cleaning mechanism 5 is provided on both sides of the bearing mechanism 4. The cooling mechanism 3 includes a water tank 301, which is equipped with a water pump. The water tank 301 is connected to a water pipe 302 through the water pump. The top end of the water pipe 302 is connected to the interior of a water storage device 303. A cooling nozzle 304 is provided at one end of the water storage device 303, and a rotating block 305 is provided at the other end of the water storage device 303. A rotating rod 306 is provided at one end of the rotating block 305, and the other end of the rotating rod 306 is connected to the output end of the motor 307 for transmission.

[0017] The cutting mechanism 2 includes a control base 201, an adjustable control console 202 on the top of the control base 201, a robotic arm 203 on the top of the adjustable control console 202, a diamond cutting head 204 on the bottom of the robotic arm 203, a rotating hole inside the robotic arm 203, a rotating rod 306 rotatably connected to the robotic arm 203 through the rotating hole, and a water tank 301 fixedly connected to one end of the control base 201.

[0018] The supporting mechanism 4 includes a support base 401, and a plurality of fixed rods 402 are fixedly connected to the top of the support base 401. The top of the plurality of fixed rods 402 is fixedly connected to the bottom of the same support platform 403. By setting the support platform 403, the casting can be supported, thereby facilitating the cutting and processing of the casting.

[0019] The cleaning mechanism 5 includes two connecting plates 501, which are fixedly connected to both sides of the support base 401. An electric telescopic rod 502 is fixedly connected to the top of each of the two connecting plates 501. The output ends of the two electric telescopic rods 502 are connected to the bottom of two movable frames 503 respectively. A sliding groove 504 is opened on the opposite side of each of the two movable frames 503. A slider 505 is slidably connected to the inner wall of each of the two sliding grooves 504. The opposite side of the two sliders 505 is fixedly connected to both sides of the same brush plate 506. A number of connecting rods 507 are fixedly connected to one end of the brush plate 506. A scraper 508 is fixedly connected to one end of each of the connecting rods 507.

[0020] The other end of the brush plate 506 is connected to the output end of the electric push rod 509. One end of the electric push rod 509 is connected to the corresponding end of the stabilizer 510. The top of the stabilizer 510 is connected to the bottom of the two moving frames 503 respectively. By setting the cleaning mechanism 5, the cutting machine can automatically clean up the waste generated during cutting, thereby avoiding the accumulation of waste that will affect the subsequent cutting of castings. Furthermore, automatic cleaning can reduce the amount of manual cleaning required afterward.

[0021] Two guide rods 8 are fixedly connected to the top of the connecting plate 501. Each guide rod 8 has a limit plate at its top. Two moving blocks 9 are fixedly connected to the side of the moving frame 503. Each moving block 9 has a sliding hole. The moving blocks 9 are movably connected to the sliding rod through the sliding hole. By setting the guide rods 8 and the limit plates, the moving frame 503 can play a guiding and supporting role during its movement, thereby ensuring the stability of the moving frame 503. At the same time, the limit plates can limit the height of the moving frame 503, so that the moving frame 503 can be at the same height as the support platform 403, which facilitates the subsequent cleaning of the support platform 403.

[0022] A collection box 6 is fixedly connected to one end of the support platform 403, and multiple support feet 7 are fixedly connected to the bottom of the base plate 1. By setting the collection box 6, the waste generated during cutting can be collected in a concentrated manner, which facilitates the subsequent centralized processing of the cutting waste.

[0023] Working principle: In use, the alloy casting is placed on the support platform 403, and then the casting is cut by the robotic arm 203 and the diamond cutting head 204. At the same time, the water pump inside the water tank 301 is started, so that the liquid inside the water tank 301 flows into the water storage tank 303 through the water pipe 302 and is sprayed out through the cooling nozzle 304. The liquid can cool the cut part. After the cutting is completed, the two electric push rods 509 are activated, which drive the two moving frames 503 to move upward. 03 moves upward, causing the stabilizer 510 and electric push rod 509 to move upward. When the height of the moving frame 503 is consistent with the height of the support platform 403, the electric push rod 509 is activated. The electric push rod 509 extends and moves the brush plate 506. The movement of the brush plate 506 moves the connecting rod 507. The movement of the connecting rod 507 moves the scraper 508. The cutting waste on the support platform 403 can be cleaned by the brush plate 506 and the scraper 508, and the cleaned cutting waste is pushed into the collection box 6 for collection.

[0024] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An alloy casting cutting machine, comprising a base plate (1), characterized in that: A cutting mechanism (2) is provided on the top of the base plate (1), a bearing mechanism (4) is provided on the top of the base plate (1), a cooling mechanism (3) is provided at one end of the cutting mechanism (2), and the same cleaning mechanism (5) is provided on both sides of the bearing mechanism (4). The cooling mechanism (3) includes a water tank (301), inside which a water pump is installed. The water tank (301) is connected to a water pipe (302) via the water pump. The top end of the water pipe (302) is connected to the inside of a water storage device (303). One end of the water storage device (303) is provided with a cooling nozzle (304), and the other end of the water storage device (303) is provided with a rotating block (305). One end of the rotating block (305) is provided with a rotating rod (306), and the other end of the rotating rod (306) is connected to the output end of a motor (307) for transmission.

2. The alloy casting cutting machine according to claim 1, characterized in that: The cutting mechanism (2) includes a control base (201), an adjustable control console (202) is provided on the top of the control base (201), a robotic arm (203) is provided on the top of the adjustable control console (202), a diamond cutting head (204) is provided at the bottom of the robotic arm (203), a rotating hole is provided inside the robotic arm (203), a rotating rod (306) is rotatably connected to the robotic arm (203) through the rotating hole, and a water tank (301) is fixedly connected to one end of the control base (201).

3. The alloy casting cutting machine according to claim 1, characterized in that: The bearing mechanism (4) includes a support base (401), and a plurality of fixed rods (402) are fixedly connected to the top of the support base (401). The top ends of the plurality of fixed rods (402) are fixedly connected to the bottom of the same bearing platform (403).

4. The alloy casting cutting machine according to claim 3, characterized in that: The cleaning mechanism (5) includes two connecting plates (501), which are fixedly connected to both sides of the support base (401). Electric telescopic rods (502) are fixedly connected to the top of the two connecting plates (501). The output ends of the two electric telescopic rods (502) are connected to the bottom of the two movable frames (503). Slide grooves (504) are opened on the opposite surfaces of the two movable frames (503). Sliding sliders (505) are slidably connected to the inner walls of the two slide grooves (504). The opposite surfaces of the two sliders (505) are fixedly connected to both sides of the same brush plate (506). Several connecting rods (507) are fixedly connected to one end of the brush plate (506), and the same scraper (508) is fixedly connected to one end of the several connecting rods (507).

5. The alloy casting cutting machine according to claim 4, characterized in that: The other end of the brush plate (506) is connected to the output end of the electric push rod (509), one end of the electric push rod (509) is connected to the corresponding end of the stabilizer (510), and the top of the stabilizer (510) is connected to the bottom of the two movable frames (503) respectively.

6. The alloy casting cutting machine according to claim 4, characterized in that: The top of the connecting plate (501) is fixedly connected to two guide rods (8), and the top of the two guide rods (8) is provided with a limit plate. The side of the movable frame (503) is fixedly connected to two movable blocks (9), and each of the two movable blocks (9) has a sliding hole. The movable blocks (9) are movably connected to the sliding rod through the sliding hole.

7. The alloy casting cutting machine according to claim 3, characterized in that: A collection box (6) is fixedly connected to one end of the support platform (403), and multiple support feet (7) are fixedly connected to the bottom of the base plate (1).

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