Chuck mechanism for laser pipe cutting machine
Patent Information
- Application Number
- CN202522211622.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种激光切管机用卡盘机构,以此解决常见的卡盘机构仅能实现单一方向的夹紧,多种外力作用而发生晃动,这不仅会导致管材的切割位置出现偏差,影响切割精度的问题
设置的卡盘组件能够实现对管件的自定心夹持固定,确保管件的位置处于整个卡盘组件的中心处,进而保障后续管件的切割精度,同时夹持框可以带动夹持的管件进行转动,无需人为改变管件的切割面,能够根据需求在管件的不同外壁进行切割、打孔操作,从而提高整体的切割效率,以及设置的切割组件配合可以滑动的卡盘可以灵活调整激光头的位置,从另一端对管件进行切割,能够实现对尾料的切割,避免过长的尾料需要下料后人工进行切割,进而提高整体的切割效率。
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Figure CN224750375U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tube cutting machine technology, and more specifically, to a chuck mechanism for a laser tube cutting machine. Background Technology
[0002] In the field of modern pipe processing, laser pipe cutting machines have been widely used due to their significant advantages, such as high cutting speed, high precision, good cut quality, and ability to process complex shapes. When operating a laser pipe cutting machine, a chuck mechanism is needed to stably and reliably clamp and position the pipe, ensuring that the pipe is accurately positioned during the cutting process without shaking or displacement, thus guaranteeing that the cutting operation can be completed efficiently and precisely.
[0003] In existing technologies, common chuck mechanisms can only achieve clamping in one direction. During the cutting process, the tube is prone to shaking due to various external forces such as laser cutting force, its own weight, and rotational inertia. This not only leads to deviations in the cutting position of the tube but also affects the cutting accuracy. How to invent a chuck mechanism for laser tube cutting machines to solve these problems has become an urgent issue for those skilled in the art. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a chuck mechanism for a laser tube cutting machine, thereby solving the problem that common chuck mechanisms can only achieve clamping in one direction and shake under the action of multiple external forces, which not only leads to deviation in the cutting position of the tube and affects the cutting accuracy.
[0005] This utility model is implemented as follows: This utility model provides a chuck mechanism for a laser tube cutting machine, including a base and a chuck assembly mounted on the base. The inner sidewall of the base is provided with symmetrical slide rails. A first cylinder is installed on the inner sidewall of the base near the two slide rails. A bracket is provided at the upper end of the base. A first slide groove is formed on the inner sidewall of the base near the slide rails. A first lead screw is installed on the inner wall of the first slide groove. A first motor and an ear plate are installed at one end of the base near the first slide groove. A guide rod is installed at one end of the ear plate. A cutting assembly is also installed on the base. The chuck assembly is installed below the bracket, and the chuck assembly positions the pipe. The cutting assembly is installed in the first groove and cuts the pipe.
[0006] Preferably, both ends of the first lead screw are rotatably connected to the inner wall of the first slide groove, the output end of the first motor is fixedly connected to one end of the first lead screw, and both ends of the guide rod are fixedly connected to one end of the ear plate and the bracket, respectively.
[0007] Preferably, the chuck assembly includes a fixed frame, a slide, a support frame, a third motor, a gear, a clamping frame, a second cylinder, a clamping block, and a roller. The side wall of the fixed frame is fixedly connected to the side wall of the slide, the slide is slidably connected to the slide rail, a fixed plate is fixedly connected to one end of the slide, and one end of the fixed plate is fixedly connected to the telescopic end of the first cylinder.
[0008] Preferably, the support frame is disposed inside the fixed frame, the third motor is mounted on the upper end of the fixed frame, one end of the gear is rotatably connected to the inner wall of the support frame, and the output end of the third motor is fixedly connected to one end of the gear.
[0009] Preferably, one end of the clamping frame has a through groove, and the inner wall of the other end of the clamping frame is fixedly connected to a rotating sleeve. The outer wall of the rotating sleeve is fixedly connected to a gear ring that meshes with a gear. Two sets of symmetrical guide plates are fixedly connected to the inner walls of both sides of the clamping frame. Four second cylinders are symmetrically fixedly connected to the inner walls of both sides of the fixed frame in pairs. The telescopic end of the second cylinder is fixedly connected to one end of the clamping block. A set of support plates is fixedly connected to one side of the clamping block. Rollers are rotatably connected between the support plates. One end of the clamping block is fixedly connected to a slide rod that is slidably connected to the inner wall of the support plate.
[0010] Preferably, the cutting assembly includes a fixed frame, a mounting frame, and a laser head. A first slider is fixedly connected to one side of the fixed frame and slidably connected to the inner wall of the first groove. The first slider is threadedly connected to a first lead screw. A second lead screw is rotatably connected to the inner wall of the fixed frame. A second motor is installed at one end of the fixed frame, and the output end of the second motor is fixedly connected to one end of the second lead screw.
[0011] Preferably, one end of the mounting frame is fixedly connected to a second slider that is slidably connected to the inner wall of the mounting frame, the second slider and the second lead screw are threaded together, a limit groove is formed on one side of the mounting frame, a hydraulic cylinder is installed at the upper end of the mounting frame, a slide plate that is slidably connected to the inner wall of the limit groove is fixedly connected to one side of the laser head, a limit plate is fixedly connected to one end of the slide plate, and the upper end of the limit plate is fixedly connected to the telescopic end of the hydraulic cylinder.
[0012] The beneficial effects of this utility model are: The chuck assembly enables self-centering clamping and fixing of the pipe fitting, ensuring that the pipe fitting is centered in the entire chuck assembly, thereby guaranteeing the cutting accuracy of the pipe fitting. At the same time, the clamping frame can drive the clamped pipe fitting to rotate, eliminating the need for manual alteration of the pipe fitting's cutting surface. It can perform cutting and drilling operations on different outer walls of the pipe fitting as needed, thereby improving overall cutting efficiency. Furthermore, the cutting component, together with the sliding chuck, can flexibly adjust the position of the laser head to cut the pipe fitting from the other end, enabling the cutting of tail material and avoiding the need for manual cutting of excessively long tail material after unloading, thus improving overall cutting efficiency. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of a chuck mechanism for a laser tube cutting machine provided by an embodiment of the present invention; Figure 2 This utility model provides a chuck mechanism for a laser tube cutting machine. Figure 1 Enlarged view of the structure of region A in the middle; Figure 3 This is a schematic diagram of another perspective of the chuck mechanism for a laser tube cutting machine provided by an embodiment of this utility model; Figure 4 This is a schematic diagram of the chuck assembly structure in a chuck mechanism for a laser tube cutting machine provided by an embodiment of this utility model; Figure 5 This is a cross-sectional view of the chuck assembly in a chuck mechanism for a laser tube cutting machine provided in this embodiment of the utility model; Figure 6 This is a half-sectional view of the chuck assembly in a chuck mechanism for a laser tube cutting machine provided by an embodiment of this utility model.
[0015] In the diagram: 1. Base; 11. Slide rail; 12. Bracket; 13. First slide groove; 14. First lead screw; 15. First motor; 16. Ear plate; 17. Guide rod; 18. First cylinder; 2. Fixing frame; 21. First slider; 22. Second lead screw; 23. Second motor; 3. Mounting frame; 31. Second slider; 32. Limiting groove; 33. Laser head; 34. Slide plate; 35. Limiting plate; 36. Hydraulic cylinder; 4. Chuck assembly; 41. Fixing frame; 42. Slide seat; 421. Fixing plate; 43. Support frame; 44. Third motor; 45. Gear; 46. Clamping frame; 461. Through groove; 462. Rotating sleeve; 463. Gear ring; 464. Guide plate; 47. Second cylinder; 48. Clamping block; 481. Support plate; 482. Slide rod; 49. Roller. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0017] Example, refer to Figures 1-6 A chuck mechanism for a laser tube cutting machine includes a base 1 and a chuck assembly 4 mounted on the base 1. Symmetrical slide rails 11 are provided on the inner sidewall of the base 1. A first cylinder 18 is installed on the inner sidewall of the base 1 near the two slide rails 11. A bracket 12 is provided at the upper end of the base 1. A first slide groove 13 is opened on the inner sidewall of the base 1 near the slide rails 11. A first lead screw 14 is installed on the inner wall of the first slide groove 13. A first motor 15 and an ear plate 16 are installed at one end of the base 1 near the first slide groove 13. A guide rod 17 is installed at one end of the ear plate 16. A cutting assembly is also installed on the base 1. The chuck assembly 4 is installed below the bracket 12, and the chuck assembly 4 positions the pipe. The cutting assembly is installed in the first chute 13 and cuts the pipe. Furthermore; the two ends of the first lead screw 14 are rotatably connected to the inner wall of the first slide groove 13, the output end of the first motor 15 is fixedly connected to one end of the first lead screw 14, the two ends of the guide rod 17 are respectively fixedly connected to the ear plate 16 and one end of the bracket 12, the chuck assembly 4 includes a fixed frame 41, a slide 42, a support frame 43, a third motor 44, a gear 45, a clamping frame 46, a second cylinder 47, a clamping block 48 and a roller 49, the side wall of the fixed frame 41 is fixedly connected to the side wall of the slide 42, the slide 42 is slidably connected to the slide rail 11, a fixed plate 421 is fixedly connected to one end of the slide 42, one end of the fixed plate 421 is fixedly connected to the telescopic end of the first cylinder 18, the support frame 43 is set inside the fixed frame 41, the third motor 44 is installed on the upper end of the fixed frame 41, and the gear 45 is fixedly connected to the upper end of the fixed frame 41. One end of 5 is rotatably connected to the inner wall of the support frame 43. The output end of the third motor 44 is fixedly connected to one end of the gear 45. One end of the clamping frame 46 has a through groove 461. The inner wall of the other end of the clamping frame 46 is fixedly connected to a rotating sleeve 462. The outer wall of the rotating sleeve 462 is fixedly connected to a toothed ring 463 that meshes with the gear 45. Two sets of symmetrical guide plates 464 are fixedly connected to the inner walls of both sides of the clamping frame 46. Four second cylinders 47 are symmetrically fixedly connected to the inner walls of both sides of the fixed frame 41. The telescopic end of the second cylinder 47 is fixedly connected to one end of the clamping block 48. A set of support plates 481 is fixedly connected to one side of the clamping block 48. A roller shaft 49 is rotatably connected between the support plates 481. One end of the clamping block 48 is fixedly connected to a slide rod 482 that is slidably connected to the inner wall of the support plate 481. It should be noted that: This device is installed at one end of the pipe clamping device, which fixes the end of the pipe fitting. Then, the other end of the pipe fitting passes through the chuck assembly 4, thus fixing the end to be clamped. After the pipe fitting passes through the entire chuck assembly 4, two sets of mutually perpendicular second cylinders 47 are driven synchronously, moving the clamping block 48 at one end. This causes the roller 49 on one side of the clamping block 48 to gradually approach the pipe fitting until the two sets of four symmetrically arranged rollers 49 complete the clamping of the pipe fitting. Because the symmetrically arranged second cylinders 47 are driven synchronously, self-centering clamping and fixing of the pipe fitting can be achieved, ensuring the position of the pipe fitting. Located at the center of the entire chuck assembly 4, it ensures the cutting accuracy of subsequent pipe fittings. During the pipe fitting cutting process, the third motor 44 can be activated to drive the gear 45 to rotate. When the gear 45 rotates, it meshes with the gear ring 463 on one side, driving the rotating sleeve 462 to rotate. While the rotating sleeve 462 rotates, the clamping frame 46 at one end will drive the pipe fitting fixed inside to rotate. During the rotation, the cutting components set above can cut multiple outer walls of the pipe fitting in different ways without manually changing the cutting surface of the pipe fitting. Cutting and drilling operations can be performed on different outer walls of the pipe fitting according to the requirements, thereby improving the overall cutting efficiency.
[0018] Furthermore, the cutting assembly includes a fixed frame 2, a mounting frame 3, and a laser head 33. A first slider 21, which is slidably connected to the inner wall of the first slide groove 13, is fixedly connected to one side of the fixed frame 2. The first slider 21 is threadedly connected to the first lead screw 14. A second lead screw 22 is rotatably connected to the inner wall of the fixed frame 2. A second motor 23 is installed at one end of the fixed frame 2. The output end of the second motor 23 is fixedly connected to one end of the second lead screw 22. A second slider 31, which is slidably connected to the inner wall of the fixed frame 2, is fixedly connected to one end of the mounting frame 3. The second slider 31 is threadedly connected to the second lead screw 22. A limit groove 32 is opened on one side of the mounting frame 3. A hydraulic cylinder 36 is installed at the upper end of the mounting frame 3. A slide plate 34, which is slidably connected to the inner wall of the limit groove 32, is fixedly connected to one side of the laser head 33. A limit plate 35 is fixedly connected to one end of the slide plate 34. The upper end of the limit plate 35 is fixedly connected to the telescopic end of the hydraulic cylinder 36.
[0019] It should be noted that the laser head 33 can achieve precise cutting of pipes through the cutting assembly. During operation, the first motor 15 drives the first lead screw 14 to rotate. Since the first slider 21 is threadedly connected to the first lead screw 14 and slidably connected to the inner wall of the first slide groove 13, the rotation of the first lead screw 14 will drive the first slider 21 to move smoothly along the first slide groove 13, thereby driving the entire fixed frame 2 to move, so that the cutting assembly has a preliminary position adjustment in the horizontal direction. At the same time, the hydraulic cylinder 36 drives the limiting plate 35 to move up and down through the telescopic action, so that the slide plate 34 slides smoothly in the limiting groove 32, ensuring that the position of the laser head 33 can be flexibly adjusted as needed. This design not only improves the cutting accuracy, but also enhances the stability and durability of the equipment. Afterwards, the second motor 23 drives the second lead screw 22 to rotate, further driving the mounting frame 3 to move along the inner wall of the fixed frame 2, realizing the coordinated operation of the cutting assembly in multiple directions and meeting the cutting needs of different angles and positions. Each motor is controlled via a terminal. When cutting the pipe tail, a portion of the end of the pipe is held in the pipe clamping device. When the overall length of the tail is sufficient for another cut, the clamping device prevents the cutting surface from being positioned at the end of the pipe. In this case, the terminal controls the laser head 33 to move towards one side of the chuck assembly 4 to avoid the obstruction. Subsequently, the first cylinder 18 is driven to move the entire chuck assembly 4 until one side of its fixing frame 41 approaches the laser head 33. At this point, the pipe clamping device releases the end of the pipe, and the laser head 33 cuts the end of the pipe, thus completing the cutting of the tail. By changing the position of the chuck assembly 4, the pipe can be cut from the other end, enabling the cutting of the tail and avoiding the need for manual cutting of excessively long tails after unloading, thereby improving the overall cutting efficiency.
[0020] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.
[0021] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A chuck mechanism for a laser tube cutting machine, comprising a base (1) and a chuck assembly (4) disposed on the base (1), characterized in that, The inner wall of the machine base (1) is provided with symmetrical slide rails (11). A first cylinder (18) is installed on the inner wall of the machine base (1) near the two slide rails (11). A bracket (12) is provided at the upper end of the machine base (1). A first slide groove (13) is opened on the inner wall of the machine base (1) near the slide rails (11). A first lead screw (14) is installed on the inner wall of the first slide groove (13). A first motor (15) and an ear plate (16) are installed at one end of the machine base (1) near the first slide groove (13). A guide rod (17) is installed at one end of the ear plate (16). A cutting assembly is also installed on the machine base (1). The chuck assembly (4) is installed below the bracket (12) and the chuck assembly (4) positions the pipe. The cutting assembly is installed in the first groove (13) and cuts the pipe.
2. The chuck mechanism for a laser tube cutting machine according to claim 1, characterized in that, The two ends of the first lead screw (14) are rotatably connected to the inner wall of the first slide groove (13), the output end of the first motor (15) is fixedly connected to one end of the first lead screw (14), and the two ends of the guide rod (17) are fixedly connected to the ear plate (16) and one end of the bracket (12), respectively.
3. The chuck mechanism for a laser tube cutting machine according to claim 2, characterized in that, The chuck assembly (4) includes a fixed frame (41), a slide (42), a support frame (43), a third motor (44), a gear (45), a clamping frame (46), a second cylinder (47), a clamping block (48), and a roller (49). The side wall of the fixed frame (41) is fixedly connected to the side wall of the slide (42). The slide (42) is slidably connected to the slide rail (11). A fixed plate (421) is fixedly connected to one end of the slide (42). One end of the fixed plate (421) is fixedly connected to the telescopic end of the first cylinder (18).
4. The chuck mechanism for a laser tube cutting machine according to claim 3, characterized in that, The support frame (43) is set inside the fixed frame (41), the third motor (44) is installed on the upper end of the fixed frame (41), one end of the gear (45) is rotatably connected to the inner wall of the support frame (43), and the output end of the third motor (44) is fixedly connected to one end of the gear (45).
5. The chuck mechanism for a laser tube cutting machine according to claim 4, characterized in that, One end of the clamping frame (46) is provided with a through groove (461), and the inner wall of the other end of the clamping frame (46) is fixedly connected with a rotating sleeve (462). The outer wall of the rotating sleeve (462) is fixedly connected with a toothed ring (463) that meshes with the gear (45). The inner walls of both sides of the clamping frame (46) are fixedly connected with two sets of symmetrical guide plates (464). Four second cylinders (47) are symmetrically fixedly connected to the inner walls of both sides of the fixed frame (41). The telescopic end of the second cylinder (47) is fixedly connected to one end of the clamping block (48). A set of support plates (481) is fixedly connected to one side of the clamping block (48). A roller shaft (49) is rotatably connected between the support plates (481). One end of the clamping block (48) is fixedly connected with a slide rod (482) that slides and connects to the inner wall of the support plate (481).
6. The chuck mechanism for a laser tube cutting machine according to claim 1, characterized in that, The cutting assembly includes a fixed frame (2), a mounting frame (3), and a laser head (33). A first slider (21) is fixedly connected to one side of the fixed frame (2) and slidably connected to the inner wall of the first slide groove (13). The first slider (21) is threadedly connected to the first lead screw (14). A second lead screw (22) is rotatably connected to the inner wall of the fixed frame (2). A second motor (23) is installed at one end of the fixed frame (2). The output end of the second motor (23) is fixedly connected to one end of the second lead screw (22).
7. The chuck mechanism for a laser tube cutting machine according to claim 6, characterized in that, One end of the mounting bracket (3) is fixedly connected to a second slider (31) that is slidably connected to the inner wall of the fixing bracket (2). The second slider (31) is threadedly connected to the second lead screw (22). A limiting groove (32) is opened on one side of the mounting bracket (3). A hydraulic cylinder (36) is installed on the upper end of the mounting bracket (3). A sliding plate (34) that is slidably connected to the inner wall of the limiting groove (32) is fixedly connected to one side of the laser head (33). A limiting plate (35) is fixedly connected to one end of the sliding plate (34). The upper end of the limiting plate (35) is fixedly connected to the telescopic end of the hydraulic cylinder (36).