A rolling strengthening device for titanium alloy bolt forming

CN224750528UActive Publication Date: 2026-09-15SUZHOU HANGTAI MASCH TECH CO LTD
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Patent Information

Application Number
CN202521731425.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-14
Publication Date
2026-09-15
Estimated Expiration
2035-08-14

AI Technical Summary

Technical Problem

然而,钛合金材料在成型过程中存在加工硬化倾向大、塑性变形能力较差等问题,导致传统滚压成型工艺易出现螺纹表面微裂纹、疲劳寿命不足等缺陷,钛合金对滚压参数极为敏感,传统设备难以实现动态高精度调节,易导致过压或欠压,影响强化效果,钛合金易与滚轮材料发生粘附,导致螺纹表面划伤或材料转移,降低服役性能,现有滚压工艺多基于经验参数,缺乏对钛合金微观组织演变的精准调控,导致残余应力层分布不均匀,故我们重新设计一种钛合金螺栓成型用滚压强化装置

Benefits of technology

[0013] 1. This utility model provides a rolling strengthening device for forming titanium alloy bolts. A moving drive motor controls the rotation of a threaded rod, which in turn drives a sliding base block to slide within a sliding limiting chamber. Adjusting the distance between the moving frame and the fixed platform also adjusts the distance between the second and first rolling rollers. The second and first drive motors control the second and first rolling rollers to rotate in the same direction (clockwise) and counterclockwise, respectively. The titanium alloy bolt to be rolled is placed on the first and second rolling rollers. The rolling process is then used to process the titanium alloy bolt. Different spacing can be controlled for titanium alloy bolts of different sizes, improving the flexibility of the device.

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Abstract

The utility model discloses a kind of titanium alloy bolt forming is rolled and is pressed with strengthening device, it is related to titanium alloy bolt rolling technical field, including rolling machine, the side top end of rolling machine is fixedly connected with fixed platform, the side inner wall of fixed platform is rotatably connected with first rotating shaft. By setting mobile drive motor control rotation of driving threaded rod, sliding bottom block is slid in the internal position of sliding limit cabin using driving threaded rod, the distance between adjusting moving frame and fixed platform is also the distance between adjusting second rolling wheel and first rolling wheel, second drive motor and first drive motor respectively control second rolling wheel and first rolling wheel rotate to the same direction, that is, first rolling wheel rotates clockwise, second rolling wheel rotates counterclockwise, titanium alloy bolt needed to be rolled and pressed is placed on first rolling wheel and second rolling wheel, and work operation is realized for titanium alloy bolt using the method of rotary rolling.
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Description

Technical Field

[0001] This utility model relates to the field of titanium alloy bolt rolling technology, and in particular to a rolling strengthening device for forming titanium alloy bolts. Background Technology

[0002] Titanium alloy bolts are widely used in aerospace, medical devices, and high-end equipment manufacturing due to their superior properties such as high strength, lightweight, and corrosion resistance. However, titanium alloy materials have problems such as a high tendency for work hardening and poor plastic deformation capacity during the forming process. This leads to defects such as microcracks on the thread surface and insufficient fatigue life in traditional roll forming processes. Titanium alloys are extremely sensitive to roll forming parameters, and traditional equipment is difficult to achieve dynamic and high-precision adjustment, which can easily lead to over- or under-pressure, affecting the strengthening effect. Titanium alloys are also prone to adhesion to the roller material, resulting in scratches on the thread surface or material transfer, reducing service performance. Existing roll forming processes are mostly based on empirical parameters and lack precise control over the evolution of the microstructure of titanium alloys, resulting in uneven distribution of residual stress layer. Therefore, we have redesigned a roll forming strengthening device for titanium alloy bolts. Utility Model Content

[0003] The purpose of this invention is to provide a rolling strengthening device for forming titanium alloy bolts.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a rolling strengthening device for forming titanium alloy bolts, comprising a rolling mill, a fixed platform fixedly connected to one top side of the rolling mill, a first rotating shaft rotatably connected to one inner wall of one side of the fixed platform, a first rolling wheel fixedly connected to one side surface of the first rotating shaft, a first drive motor fixedly connected to one outer wall of one side of the fixed platform, a sliding limiting chamber formed on one top side surface of the rolling mill, a drive threaded rod rotatably connected inside the sliding limiting chamber, a sliding bottom block movably connected to one side surface of the drive threaded rod, a movable frame fixedly connected to one top side of the sliding bottom block, a second rotating shaft rotatably connected to one inner wall of one side of the movable frame, and a second rolling wheel fixedly connected to one side surface of the second rotating shaft.

[0005] Preferably, a second drive motor is fixedly connected to one outer wall of the movable frame, a limit slide rail is fixedly installed on the inner wall of the sliding limit chamber, and a movable drive motor is fixedly connected to the top surface of the rolling mill near the sliding limit chamber.

[0006] Preferably, the connection between the first drive motor and the first rotating shaft is a drive connection, the connection between the second drive motor and the second rotating shaft is a drive connection, and the connection between the movable drive motor and the drive threaded rod is a drive connection.

[0007] Preferably, the drive threaded rod passes through the interior of the sliding base block, and the connection between the drive threaded rod and the sliding base block is a threaded drive connection. The sliding base block is located inside the sliding limiting chamber, and there are two limiting sliding rails. The two limiting sliding rails are symmetrically distributed on both inner walls of the sliding limiting chamber, and the connection between the sliding base block and the limiting sliding rails is a sliding connection.

[0008] Preferably, the cross-sectional length of the movable frame is greater than the cross-sectional width of the sliding limiting chamber, the movable frame is located on the top surface of the rolling mill, and the connection between the movable frame and the rolling mill is a sliding connection.

[0009] Preferably, a cooling rack is fixedly connected to one top surface of the fixed platform, a coolant storage tank is fixedly connected to one top surface of the cooling rack, a filling pipe is connected to one top surface of the coolant storage tank, and a filling control valve is provided on one top surface of the filling pipe.

[0010] Preferably, a water spray pump is fixedly installed on one side of the coolant storage tank, a transmission pipe is connected to one side of the water spray pump, a diversion pipe is connected to one side of the transmission pipe, a spray pipe is connected to one side of the bottom surface of the diversion pipe, and a high-pressure spray hole is opened on one side of the top surface of the spray pipe.

[0011] Preferably, the transmission pipe and the coolant storage tank are connected in a continuous manner, and there are several spray pipes. The several spray pipes are distributed at equal intervals on one side of the bottom surface of the distributor pipe, and each of the several spray pipes has a high-pressure spray hole on its top surface.

[0012] Compared with related technologies, the rolling strengthening device for forming titanium alloy bolts provided by this utility model has the following beneficial effects:

[0013] 1. This utility model provides a rolling strengthening device for forming titanium alloy bolts. A moving drive motor controls the rotation of a threaded rod, which in turn drives a sliding base block to slide within a sliding limiting chamber. Adjusting the distance between the moving frame and the fixed platform also adjusts the distance between the second and first rolling rollers. The second and first drive motors control the second and first rolling rollers to rotate in the same direction (clockwise) and counterclockwise, respectively. The titanium alloy bolt to be rolled is placed on the first and second rolling rollers. The rolling process is then used to process the titanium alloy bolt. Different spacing can be controlled for titanium alloy bolts of different sizes, improving the flexibility of the device.

[0014] 2. This utility model provides a rolling strengthening device for forming titanium alloy bolts. During the processing, the device uses a water pump to draw coolant from the coolant storage tank into the transmission pipe, and then to the distribution pipe. The coolant is then sprayed through multiple spray pipes at the bottom of the distribution pipe to cool the surfaces of the second and first rolling rollers, while also cooling the processed material. The multiple spray pipes effectively improve the uniformity of the spraying, ensuring the cooling efficiency of the device and facilitating subsequent material handling. The combined use of the filling pipe and the filling control valve facilitates the cooling and filling of the coolant storage tank. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic top view of the overall structure of the device of this utility model;

[0017] Figure 3 This is a schematic diagram of the overall side view of the device of this utility model from below;

[0018] Figure 4 This utility model Figure 3 A magnified structural diagram at point A.

[0019] The following are the labels in the diagram: 1. Roller; 2. Fixed platform; 3. First rotating shaft; 4. First rolling roller; 5. First drive motor; 6. Sliding limiting chamber; 7. Drive threaded rod; 8. Sliding base block; 9. Moving frame; 10. Second rotating shaft; 11. Second rolling roller; 12. Second drive motor; 13. Limiting sliding rail; 14. Moving drive motor; 15. Cooling rack; 16. Coolant storage tank; 17. Filling pipe; 18. Filling control valve; 19. Water pump; 20. Transmission pipe; 21. Diverter pipe; 22. Spraying pipe; 23. High-pressure spray nozzle. Detailed Implementation

[0020] Example 1:

[0021] Please see Figure 1-4This utility model provides a technical solution: a rolling strengthening device for forming titanium alloy bolts, including a rolling mill 1, a fixed platform 2 fixedly connected to one top side of the rolling mill 1, a first rotating shaft 3 rotatably connected to one inner wall of one side of the fixed platform 2, a first rolling roller 4 fixedly connected to one side surface of the first rotating shaft 3, a first drive motor 5 fixedly connected to one outer wall of one side of the fixed platform 2, a sliding limiting chamber 6 formed on one top side surface of the rolling mill 1, a drive threaded rod 7 rotatably connected inside the sliding limiting chamber 6, a sliding base 8 movably connected to one side surface of the drive threaded rod 7, a movable frame 9 fixedly connected to one top side of the sliding base 8, a second rotating shaft 10 rotatably connected to one inner wall of one side of the movable frame 9, a second rolling roller 11 fixedly connected to one side surface of the second rotating shaft 10, a second drive motor 12 fixedly connected to one outer wall of one side of the movable frame 9, and a limiting sliding rail fixedly installed on the inner wall of the sliding limiting chamber 6. 13. A movable drive motor 14 is fixedly connected to the top surface of the rolling mill 1 near the sliding limiting chamber 6. The first drive motor 5 and the first rotating shaft 3 are connected by a drive connection. The second drive motor 12 and the second rotating shaft 10 are connected by a drive connection. The movable drive motor 14 and the drive threaded rod 7 are connected by a drive connection. The drive threaded rod 7 passes through the interior of the sliding base block 8. The drive threaded rod 7 and the sliding base block 8 are connected by a threaded drive connection. The sliding base block 8 is located inside the sliding limiting chamber 6. There are two limiting sliding rails 13. The two limiting sliding rails 13 are symmetrically distributed on the inner walls of both sides of the sliding limiting chamber 6. The sliding base block 8 and the limiting sliding rails 13 are connected by a sliding connection. The cross-sectional length of the movable frame 9 is greater than the cross-sectional width of the sliding limiting chamber 6. The movable frame 9 is located on the top surface of the rolling mill 1. The movable frame 9 and the rolling mill 1 are connected by a sliding connection.

[0022] In the implementation scheme, the rotation of the drive threaded rod 7 is controlled by the movable drive motor 14. The drive threaded rod 7 drives the sliding base block 8 to slide inside the sliding limit chamber 6, adjusting the distance between the movable frame 9 and the fixed platform 2, which is also adjusting the distance between the second rolling roller 11 and the first rolling roller 4. The second drive motor 12 and the first drive motor 5 respectively control the second rolling roller 11 and the first rolling roller 4 to rotate in the same direction, that is, the first rolling roller 4 rotates clockwise and the second rolling roller 11 rotates counterclockwise. The titanium alloy bolts to be rolled are placed on the first rolling roller 4 and the second rolling roller 11. The titanium alloy bolts are processed by rotating and rolling. Different specifications and sizes of titanium alloy bolts can be used by controlling different spacing, improving the flexibility of the device.

[0023] Example 2:

[0024] Please see Figure 1-4This utility model provides a technical solution: a rolling strengthening device for forming titanium alloy bolts, including a cooling rack 15 fixedly connected to one top surface of a fixed platform 2, a coolant storage tank 16 fixedly connected to one top surface of the cooling rack 15, a filling pipe 17 connected to one top surface of the coolant storage tank 16, a filling control valve 18 provided on one top surface of the filling pipe 17, a water spray pump 19 fixedly installed on one top surface of the coolant storage tank 16, a transmission pipe 20 connected to one top surface of the water spray pump 19, a diversion pipe 21 connected to one top surface of the transmission pipe 20, a spray pipe 22 connected to one bottom surface of the diversion pipe 21, and a high-pressure spray hole 23 opened on one top surface of the spray pipe 22. The transmission pipe 20 and the coolant storage tank 16 are connected. There are several spray pipes 22, which are evenly distributed on one bottom surface of the diversion pipe 21. Each of the spray pipes 22 has a high-pressure spray hole 23 opened on its top surface.

[0025] In the implementation plan, during the processing, the coolant inside the coolant storage tank 16 is pumped into the transmission pipe 20 by the water pump 19, and then transmitted to the distribution pipe 21. The coolant is then sprayed through multiple spray pipes 22 at the bottom of the distribution pipe 21 to achieve spraying operation, thereby cooling the surfaces of the second rolling roller 11 and the first rolling roller 4, and simultaneously cooling the processed materials. The multiple spray pipes 22 effectively improve the uniform spraying effect of the device, ensure the cooling efficiency of the device, and facilitate subsequent material removal. The combined use of the filling pipe 17 and the filling control valve 18 facilitates the cooling filling of the coolant storage tank 16.

[0026] Working principle:

[0027] The rotation of the drive threaded rod 7 is controlled by the moving drive motor 14. The drive threaded rod 7 drives the sliding bottom block 8 to slide inside the sliding limit chamber 6, adjusting the distance between the moving frame 9 and the fixed platform 2, which is also adjusting the distance between the second rolling roller 11 and the first rolling roller 4. The second drive motor 12 and the first drive motor 5 respectively control the second rolling roller 11 and the first rolling roller 4 to rotate in the same direction, that is, the first rolling roller 4 rotates clockwise and the second rolling roller 11 rotates counterclockwise. The titanium alloy bolts to be rolled are placed on the first rolling roller 4 and the second rolling roller 11. The titanium alloy bolts are processed by rotating and rolling. Different specifications and sizes of titanium alloy bolts can be used by controlling different distances, improving the flexibility of the device.

[0028] During the processing, the coolant in the coolant storage tank 16 is pumped into the transmission pipe 20 by the water pump 19, and then transmitted to the distribution pipe 21. The coolant is then sprayed through multiple spray pipes 22 at the bottom of the distribution pipe 21 to cool the surfaces of the second rolling roller 11 and the first rolling roller 4. At the same time, the processed material is also cooled. The multiple spray pipes 22 effectively improve the uniformity of the spraying effect, ensure the cooling efficiency of the device, and facilitate subsequent material removal. The filling pipe 17 and the filling control valve 18 work together to facilitate the cooling filling of the coolant storage tank 16.

Claims

1. A rolling strengthening device for forming titanium alloy bolts, comprising a rolling mill (1), wherein a fixed platform (2) is fixedly connected to one top side of the rolling mill (1), characterized in that: A first rotating shaft (3) is rotatably connected to one side of the inner wall of the fixed platform (2). A first rolling wheel (4) is fixedly connected to one side of the first rotating shaft (3). A first drive motor (5) is fixedly connected to one side of the outer wall of the fixed platform (2). A sliding limiting chamber (6) is opened on one side of the top surface of the rolling machine (1). A drive threaded rod (7) is rotatably connected inside the sliding limiting chamber (6). A sliding bottom block (8) is movably connected to one side of the drive threaded rod (7). A movable frame (9) is fixedly connected to one side of the top of the sliding bottom block (8). A second rotating shaft (10) is rotatably connected to one side of the inner wall of the movable frame (9). A second rolling wheel (11) is fixedly connected to one side of the second rotating shaft (10).

2. The rolling strengthening device for forming titanium alloy bolts according to claim 1, characterized in that, A second drive motor (12) is fixedly connected to one side of the outer wall of the movable frame (9), a limit sliding rail (13) is fixedly installed on the inner wall of the sliding limit chamber (6), and a moving drive motor (14) is fixedly connected to the top surface of the rolling mill (1) near the sliding limit chamber (6).

3. The rolling strengthening device for forming titanium alloy bolts according to claim 2, characterized in that, The first drive motor (5) and the first rotating shaft (3) are connected by a drive connection, the second drive motor (12) and the second rotating shaft (10) are connected by a drive connection, and the moving drive motor (14) and the drive threaded rod (7) are connected by a drive connection.

4. The rolling strengthening device for forming titanium alloy bolts according to claim 2, characterized in that, The drive threaded rod (7) passes through the interior of the sliding base (8). The drive threaded rod (7) and the sliding base (8) are connected by a threaded drive connection. The sliding base (8) is located inside the sliding limiting chamber (6). There are two limiting sliding rails (13). The two limiting sliding rails (13) are symmetrically distributed on both sides of the inner wall of the sliding limiting chamber (6). The sliding base (8) and the limiting sliding rails (13) are connected by a sliding connection.

5. The rolling strengthening device for forming titanium alloy bolts according to claim 1, characterized in that, The cross-sectional length of the movable frame (9) is greater than the cross-sectional width of the sliding limiting chamber (6). The movable frame (9) is located on the top surface of the rolling mill (1). The connection between the movable frame (9) and the rolling mill (1) is a sliding connection.

6. The rolling strengthening device for forming titanium alloy bolts according to claim 1, characterized in that, A cooling rack (15) is fixedly connected to one side of the top surface of the fixed platform (2), and a coolant storage tank (16) is fixedly connected to one side of the top surface of the cooling rack (15). A filling pipe (17) is connected to one side of the top surface of the coolant storage tank (16), and a filling control valve (18) is provided on one side of the top surface of the filling pipe (17).

7. The rolling strengthening device for forming titanium alloy bolts according to claim 6, characterized in that, A water pump (19) is fixedly installed on one side of the coolant storage tank (16). A transmission pipe (20) is connected to one side of the water pump (19). A diversion pipe (21) is connected to one side of the transmission pipe (20). A spray pipe (22) is connected to one side of the bottom surface of the diversion pipe (21). A high-pressure spray hole (23) is opened on one side of the top surface of the spray pipe (22).

8. The rolling strengthening device for forming titanium alloy bolts according to claim 7, characterized in that, The transmission pipe (20) and the coolant storage tank (16) are connected. There are several spray pipes (22). Several spray pipes (22) are distributed at equal intervals on the bottom surface of one side of the diversion pipe (21). High-pressure spray holes (23) are opened on the top surface of several spray pipes (22).