Lightweight high-strength mechanical structural part processing heat reduction device

Abstract

The utility model discloses a kind of lightweight high-strength mechanical structural member processing heat reduction devices, including processing chamber, several slide rods are fixedly connected in the processing chamber, several first sliding blocks are slidably connected on the slide rod, cooling box is fixedly connected in first sliding block one side, clamp cooling assembly is arranged in cooling box one side, water pipe is fixedly connected in the processing chamber top end.In the utility model, through the arc baffle in the anti-splashing component, a lightweight high-strength mechanical structural member processing heat reduction device, fireproof cloth a lightweight high-strength mechanical structural member processing heat reduction device and pitch adjusting assembly, three sides protection can be formed to part non-processing position, the protective structure can effectively avoid that high-temperature debris is splashed to non-processing surface when processing, both protect part non-processing area from being damaged, and reduce the possibility that high-temperature debris causes security risk.

Description

Technical Field

[0001] This utility model relates to the field of mechanical structural component processing technology, and in particular to a heat-reducing device for processing lightweight, high-strength mechanical structural components. Background Technology

[0002] In high-end manufacturing fields such as aerospace and new energy vehicles, lightweight, high-strength mechanical structural components are increasingly widely used. These parts have extremely high requirements for machining accuracy, surface quality, and structural strength. However, during machining processes such as cutting and milling, the high hardness of the material and the large cutting resistance generate a large amount of heat, accompanied by high-temperature debris splashing, which becomes a key issue restricting machining quality and production safety.

[0003] Traditional cooling methods often focus on direct cooling of the machining area, neglecting the issue of temperature conduction through the clamps. Machining heat can easily transfer through the parts to the clamping plates, causing them to deform. This not only reduces the clamping stability of the parts and causes machining deviations, but can also generate internal stress due to the temperature difference between the clamps and the parts, compromising the structural strength of the parts. Furthermore, existing machining devices often use fixed baffles or simple protective covers for splash protection, which have limited protection range and adaptability. Fixed baffles can only block debris from one direction and cannot provide comprehensive protection for non-machined areas of the parts. High-temperature debris can easily splash from the sides, top, and other gaps, potentially scratching non-machined surfaces, increasing subsequent grinding and repair processes, and posing safety hazards such as burns to operators and damage to surrounding equipment. To overcome these disadvantages, this invention provides a lightweight, high-strength mechanical structural component machining heat dissipation device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a lightweight, high-strength mechanical structural component processing heat-reducing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a heat-reducing device for processing lightweight high-strength mechanical structural parts, comprising a processing chamber, wherein a plurality of sliding rods are fixedly connected inside the processing chamber, a plurality of first sliders are slidably connected on the sliding rods, a cooling box is fixedly connected to one side of the first slider, a clamping cooling component is provided on one side of the cooling box, a water pipe is fixedly connected to the top of the processing chamber, one end of the water pipe passes through the processing chamber and a nozzle is fixedly connected inside the processing chamber, and an anti-splash component is provided at the top of the processing chamber.

[0006] Furthermore, the clamp cooling assembly includes a heat-conducting plate fixedly connected to one side of the cooling box, a clamping plate fixedly connected to one side of the heat-conducting plate, a heat dissipation fin fixedly connected to one side of the inside of the cooling box, a heat dissipation fin fixedly connected to one side of the cooling box and the heat-conducting plate, and a metal hose fixedly connected to both the liquid inlet and liquid outlet of the cooling box, one end of the metal hose penetrating the processing chamber and located outside the processing chamber.

[0007] Furthermore, electric hydraulic cylinders are fixedly connected to both sides of the processing chamber, and the output end of the electric hydraulic cylinder passes through the processing chamber and is fixedly connected to one side of the first slider.

[0008] Furthermore, the anti-splash assembly includes an adjustment chamber fixedly connected to the top of the processing chamber. A second slider is slidably connected to the adjustment chamber. An electric telescopic rod is fixedly connected to one side of the second slider. An arc-shaped baffle is fixedly connected to the output end of the electric telescopic rod. A rotating seat is fixedly connected to one side of the arc-shaped baffle. A spring is fixedly connected to both sides of the rotating seat. A winding roller is fixedly connected to the telescopic end of the spring. A fireproof cloth is provided on the winding roller. A spacing adjustment assembly is provided on the adjustment chamber.

[0009] Furthermore, the spacing adjustment assembly includes a bidirectional threaded rod rotatably connected to the adjustment chamber. A threaded hole is provided on one side of the second slider, and the threaded hole and the bidirectional threaded rod are threadedly connected. A rotary motor is fixedly connected to one side of the adjustment chamber, and the output end of the rotary motor passes through the adjustment chamber and is fixedly connected to one end of the bidirectional threaded rod.

[0010] Furthermore, the bottom of the processing chamber is provided with several drainage grooves, and a drainage port is provided on one side of the processing chamber.

[0011] Furthermore, a PLC controller is fixedly connected to one side of the processing chamber, and a control panel is fixedly connected to one side of the PLC controller. The control panel and the PLC controller are electrically connected. A driver is fixedly connected to one side of the processing chamber, and the driver is electrically connected to the PLC controller.

[0012] The beneficial effects of this utility model are:

[0013] When using this utility model,

[0014] 1. The clamping cooling assembly, consisting of a heat-conducting plate, heat dissipation fins, and metal hoses, can cool the clamping plate holding the part in real time during the machining of mechanical structural parts. This structure can effectively prevent the continuous transfer of machining heat to the clamping plate, which would cause the clamping plate to heat up and deform. This not only ensures the clamping stability of the part, but also prevents the high temperature of the clamping plate from indirectly affecting the temperature environment of the part machining area, further improving the machining accuracy of lightweight high-strength mechanical structural parts.

[0015] 2. Through the arc-shaped baffle, fireproof cloth and spacing adjustment components in the anti-splash assembly, three-sided protection can be formed for the non-machined area of ​​the part. This protective structure can effectively prevent high-temperature debris from splashing onto the non-machined surface during processing, thus protecting the non-machined area of ​​the part from damage and reducing the possibility of safety hazards caused by high-temperature debris. Attached Figure Description

[0016] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 : A perspective view of this utility model;

[0018] Figure 2 : A schematic diagram of the anti-splash component structure of this utility model;

[0019] Figure 3 : Schematic diagram of the clamp cooling component of this utility model.

[0020] The attached figures are labeled as follows:

[0021] 1. Processing chamber; 2. PLC controller; 3. Control panel; 4. Driver; 5. Slide bar; 6. First slider; 7. Electric hydraulic cylinder; 8. Drainage tank; 9. Drainage port; 10. Cooling box; 11. Heat-conducting plate; 12. Clamping plate; 13. Heat dissipation fins; 14. Metal hose; 15. Water pipe; 16. Nozzle; 17. Adjustment chamber; 18. Second slider; 19. Bidirectional threaded rod; 20. Threaded hole; 21. Rotating motor; 22. Electric telescopic rod; 23. Arc-shaped baffle; 24. Rotating seat; 25. Clockwork spring; 26. Winding roller; 27. Fireproof cloth. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-3As shown, a heat-reducing device for processing lightweight, high-strength mechanical structural parts is disclosed. The device includes a processing chamber 1, with several sliding rods 5 fixedly connected inside the processing chamber 1. Several first sliders 6 are slidably connected to the sliding rods 5. A cooling box 10 is fixedly connected to one side of the first slider 6. A clamping cooling component is provided on one side of the cooling box 10. A water pipe 15 is fixedly connected to the top of the processing chamber 1. One end of the water pipe 15 passes through the processing chamber 1 and a nozzle 16 is fixedly connected inside the processing chamber 1. An anti-splash component is provided at the top of the processing chamber 1.

[0024] like Figure 1-3 As shown, the clamp cooling assembly includes a heat-conducting plate 11 fixedly connected to one side of the cooling box 10, a clamping plate 12 fixedly connected to one side of the heat-conducting plate 11, a heat dissipation fin 13 fixedly connected to one side of the inside of the cooling box 10, a heat dissipation fin 13 fixedly connected to one side of the cooling box 10 and the heat-conducting plate 11, and a metal hose 14 fixedly connected to both the liquid inlet and liquid outlet of the cooling box 10. One end of the metal hose 14 passes through the processing chamber 1 and is located outside the processing chamber 1, and is used to cool the clamping plate 12.

[0025] like Figure 1-3 As shown, electric hydraulic cylinders 7 are fixedly connected to both sides of the processing chamber 1. The output end of the electric hydraulic cylinder 7 passes through the processing chamber 1 and is fixedly connected to one side of the first slider 6, and is used to drive the clamping plate 12 to move towards the part to clamp it.

[0026] like Figure 1-3 As shown, the anti-splash assembly includes an adjustment chamber 17 fixedly connected to the top of the interior of the processing chamber 1. A second slider 18 is slidably connected to the adjustment chamber 17. An electric telescopic rod 22 is fixedly connected to one side of the second slider 18. An arc-shaped baffle 23 is fixedly connected to the output end of the electric telescopic rod 22. A rotating seat 24 is fixedly connected to one side of the arc-shaped baffle 23. A spring-loaded spring 25 is fixedly connected to both sides of the rotating seat 24. A winding roller 26 is fixedly connected to the telescopic end of the spring-loaded spring 25. A fireproof cloth 27 is provided on the winding roller 26. A spacing adjustment assembly is provided on the adjustment chamber 17 to prevent high-temperature metal chips generated during processing.

[0027] like Figure 1-3 As shown, the spacing adjustment assembly includes a bidirectional threaded rod 19 rotatably connected to the adjustment chamber 17. A threaded hole 20 is provided on one side of the second slider 18. The threaded hole 20 and the bidirectional threaded rod 19 are threadedly connected. A rotary motor 21 is fixedly connected to one side of the adjustment chamber 17. The output end of the rotary motor 21 passes through the adjustment chamber 17 and is fixedly connected to one end of the bidirectional threaded rod 19. It is used to adjust the distance between the arc-shaped baffles 23 on the splash-proof assembly to accommodate parts of different specifications.

[0028] like Figure 1-3As shown, several drainage tanks 8 are provided at the bottom of the processing chamber 1, and a drainage port 9 is provided on one side of the processing chamber 1 to discharge the waste liquid generated during processing from the processing chamber 1.

[0029] like Figure 1-3 As shown, a PLC controller 2 is fixedly connected to one side of the processing chamber 1, and a control panel 3 is fixedly connected to one side of the PLC controller 2. The control panel 3 and the PLC controller 2 are electrically connected. A driver 4 is fixedly connected to one side of the processing chamber 1. The driver 4 and the PLC controller 2 are electrically connected, and the driver is used to control the equipment on the device.

[0030] Working principle: Before use, check whether the device is intact. The operator operates the control panel 3 to control the equipment on the device through the PLC controller 2 and sets the processing parameters of the equipment. The electric hydraulic cylinders 7 on both sides of the processing chamber 1 are moved synchronously through the driver 4.

[0031] After the setup is complete, the parts to be processed are clamped. First, the electric hydraulic cylinder 7 is activated to push the first slider 6 to move laterally along the slide bar 5 until the clamping plate 12 on the cooling box 10 on one side of the first slider 6 is in contact with the surface of the part to be processed, thereby completing the stable clamping of the part. After clamping, the external coolant enters the interior of the cooling box 10 through the metal hose 14 at the inlet of the cooling box 10. At the same time, the heat generated during the processing of the part is transferred to the heat conduction plate 11 through the clamping plate 12. The heat conduction plate 11 conducts the heat to the heat dissipation fins 13 that run through the cooling box 10. The coolant is in full contact with the heat dissipation fins 13 in the cooling box 10. After absorbing the heat, it is discharged through the metal hose 14 at the outlet, forming a circulating cooling path, continuously preventing the processing heat from accumulating on the clamping plate 12, and avoiding the clamping plate 12 from being deformed due to high temperature, which would affect the clamping stability.

[0032] After the parts are clamped, the rotating motor 21 is started. The rotating motor 21 drives the bidirectional threaded rod 19 to rotate in the adjustment chamber 17, so that the second slider 18 moves in opposite directions along the bidirectional threaded rod 19 until the arc-shaped baffle 23 on one side of the second slider 18 moves to a position that matches the size of the part. During the movement of the arc-shaped baffle 23, the spring spring 25 on the rotating seat 24 on one side of the arc-shaped baffle 23 releases elastic potential energy, which drives the take-up roller 26 to rotate. The fireproof cloth 27 on the take-up roller 26 unfolds accordingly, forming a closed protection on three sides of the non-processed position of the part with the arc-shaped baffle 23, blocking the splashing of high-temperature debris. Then, the height is adjusted according to the different specifications of the parts with the electric telescopic rod 22.

[0033] When the processing equipment processes the parts, the nozzle 16 on the water pipe 15 at the top of the processing chamber 1 sprays coolant onto the processing area to help reduce the processing temperature. The waste liquid generated during the processing flows through the drain trough 8 at the bottom of the processing chamber 1 to the drain port 9, thereby discharging it.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A heat reduction device for processing lightweight high-strength mechanical structural parts, comprising a processing chamber (1), characterized in that: The processing chamber (1) is fixedly connected to several sliding rods (5), and several first sliders (6) are slidably connected to the sliding rods (5). A cooling box (10) is fixedly connected to one side of the first slider (6), and a clamp cooling component is provided on one side of the cooling box (10). A water pipe (15) is fixedly connected to the top of the processing chamber (1). One end of the water pipe (15) passes through the processing chamber (1) and a nozzle (16) is fixedly connected inside the processing chamber (1). An anti-splash component is provided at the top of the processing chamber (1).

2. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 1, characterized in that: The clamp cooling assembly includes a heat-conducting plate (11) fixedly connected to one side of the cooling box (10), a clamping plate (12) fixedly connected to one side of the heat-conducting plate (11), a heat dissipation fin (13) fixedly connected to one side of the inside of the cooling box (10), a heat dissipation fin (13) fixedly connected to one side of the cooling box (10) and the heat-conducting plate (11), and a metal hose (14) fixedly connected to both the liquid inlet and the liquid outlet of the cooling box (10). One end of the metal hose (14) penetrates the processing chamber (1) and is located outside the processing chamber (1).

3. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 1, characterized in that: Electric hydraulic cylinders (7) are fixedly connected to both sides of the processing chamber (1). The output end of the electric hydraulic cylinder (7) passes through the processing chamber (1) and is fixedly connected to one side of the first slider (6).

4. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 1, characterized in that: The anti-splash assembly includes an adjustment chamber (17) fixedly connected to the top of the processing chamber (1). A second slider (18) is slidably connected to the adjustment chamber (17). An electric telescopic rod (22) is fixedly connected to one side of the second slider (18). An arc-shaped baffle (23) is fixedly connected to the output end of the electric telescopic rod (22). A rotating seat (24) is fixedly connected to one side of the arc-shaped baffle (23). A spring spring (25) is fixedly connected to both sides of the rotating seat (24). A winding roller (26) is fixedly connected to the extension end of the spring spring (25). A fireproof cloth (27) is provided on the winding roller (26). A spacing adjustment assembly is provided on the adjustment chamber (17).

5. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 4, characterized in that: The spacing adjustment assembly includes a bidirectional threaded rod (19) rotatably connected to the adjustment chamber (17). A threaded hole (20) is provided on one side of the second slider (18). The threaded hole (20) and the bidirectional threaded rod (19) are threaded together. A rotating motor (21) is fixedly connected to one side of the adjustment chamber (17). The output end of the rotating motor (21) passes through the adjustment chamber (17) and is fixedly connected to one end of the bidirectional threaded rod (19).

6. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 1, characterized in that: The processing chamber (1) has several drainage troughs (8) at the bottom inside, and a drainage port (9) is provided on one side of the processing chamber (1).

7. The heat-reducing device for processing lightweight high-strength mechanical structural parts according to claim 1, characterized in that: A PLC controller (2) is fixedly connected to one side of the processing chamber (1), and a control panel (3) is fixedly connected to one side of the PLC controller (2). The control panel (3) and the PLC controller (2) are electrically connected. A driver (4) is fixedly connected to one side of the processing chamber (1), and the driver (4) and the PLC controller (2) are electrically connected.

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